TECHNICAL DATA

ROTALIGN® touch
Unrivaled precision alignment
Introducing ROTALIGN® touch
ROTALIGN® touch is the first laser shaft alignment system on the
market to combine high precision on-site measuring tasks and cloud
connectivity for worldwide data access and transfer.

ADAPTIVE ALIGNMENT It features the unique sensALIGN® 7 laser and sensor heads offering a
Adaptive alignment is a combi- full range of everyday alignment routines up to expert degree alignment
nation of software and hardware jobs – such as cardan shaft alignment or aligning up to six sequential
evolutions, enabling maintenance couplings in a row. The single-laser technology enables unrivaled
and reliability teams to address precision, even in harshest conditions and on highly demanding jobs.
the full variety of horizontal,
angular, and vertical alignment ROTALIGN® touch was designed by some of the world’s leading alignment
challenges. experts to solve problems in the easiest way possible. The intuitively
guided user interface can be operated by almost anyone – users just need
With adaptive alignment, work to follow the three steps of shaft alignment: dimension, measure, and
is completed faster, results are result.
far better, and team capacity is
unlocked.
Key benefits at a glance
As the industry-wide standard
setting alignment system, • Advanced features will address any shaft alignment situation
ROTALIGN® touch offers a full set ROTALIGN® touch can help solve virtually any alignment challenge.
of adaptive alignment features to It can handle alignment issues on standard machines such as motor-
deliver new levels of accuracy, pump assets up to large steam turbines, and everything in between.
speed, and elimination of human
errors. • Adaptability saves time and effort
The guided user interface fully adapts to all your needs by displaying
colored real 3D machine models with tablet-like navigation for full
control of your measurements.

• Leverage enhanced communication options to increase visibility

An integrated RFID tag reader helps identify the asset needing
inspection and remediation. Machine data notifications can be pushed
to computers worldwide to the PRUFTECHNIK ARC 4.0 cloud transfer
and then into the ARC 4.0 PC software.

ROTALIGN® touch is pioneering

adaptive alignment and thus
setting a new benchmark.
A look behind the curtain Why precision alignment is so crucial:
• Increased power consumption-to-load ratio
• Longer machine lifecycle
• Less vibration – leading to less wear
• Decreased power consumption
• Lower temperatures on bearing, coupling, and
lubrication
• Lower costs for spare parts storing

Single-laser technology: The secret sauce in

precision alignment
The sensALIGN® laser/sensor technology is based on the
inherent PRUFTECHNIK single-laser technology providing
highly precise measurement results combined with the
easiest mounting and measuring in the field.
sensALIGN® 7 sensor includes two HD large position
sensitive detectors (PSD) and MEMS inclinometers.
Combining these with the detector extension capability
(InfiniRange) enables the ability to measure and document
the initial alignment condition, no matter how serious the
misalignment is. This technology allows the simultaneous
The differentiator behind single-laser technology is located monitoring of the machine corrections in vertical and
in the sensor housing: A single laser beam is split into two, horizontal directions, starting from any angular position
hitting two separate detectors with an unvariable distance. where the sensor comes to a stop.

With sensALIGN® 7, the toughest alignment applications

become manageable. Intelligent alignment features enable
technicians to approach complex alignments with confi-
dence: intelliSWEEP® filters out any poor measurement data
resulting from difficult measuring conditions.

Whether it is a cardan shaft, a vertical pump or a turboma-

chine train, ROTALIGN® touch is the tool for the job. It is
equipped with these powerful intelligent features:
vertiSWEEP®, In-situ Cardan Shaft, Live Trend, Simulta-
neous Live Move, Multicoupling Measure, Move and Live
Trend.

Geared for IIoT and ready to unlock your full

team capacity
Adaptive alignment solutions such as ROTALIGN® touch
enable the sharing of alignment and related data via the
cloud transfer to ARC 4.0 PC software. This spurs a new
level of collaboration between technicians on site and
managers in the office, for strategy consultation, reliability
trending, and more. ROTALIGN® touch unlocks the capacity
for more teamwork to address alignment challenges.
2 Fluke Reliability ROTALIGN® touch
ASI – Active Situational Intelligence
Typically when aligning a critical machine, quick work
doesn’t always mean high accuracy. That’s because
attempts to be “quick” often erode at quality and accuracy,
particularly in alignment sitations. The result can be errors
and failures. But ROTALIGN® touch is equipped with Active
Situational Intelligence (ASI), a groundbreaking prob-
lem-solving technology. ASI helps the user avoid mistakes
while working quickly to measure and align machines.

The intuitive user interface supports the user from the begin-
ning to the results stage. In real time, the user can survey the
intelliSWEEP® process, the measurement quality, and also the
physical positions in horizontal and vertical directions of the
machine during the entire alignment process.

The preciseness of a measurement depends largely

on the accuracy of the measurement method. But
environmental circumstances (e.g., vibrations) or
human influences (e.g., too fast or jerky of a shaft
rotation) sometimes impact the result. Active Situ-
ational Intelligence (ASI) software in a ROTALIGN®
touch device filters these impacts, calculates
them out in real time, and produces a acceptable
and repeatable result. Thus, accurate alignment
measurements can be taken even under harshest
conditions.

ROTALIGN® touch is ready to tackle alignment

challenges in any industry
ROTALIGN® touch is designed to withstand any industrial
environment, no matter what and where. This premium
laser shaft alignment system can be used independently
throughout all branches and industries on virtually all
industrial assets that are driven by a coupled rotating shaft.
ROTALIGN® touch adapts to any asset.

Want to see how ROTALIGN® touch adapts to your asset(s)?

Contact us at PRUFTECHNIK.com and we will get back to you
promptly to offer our expertise and engineering power.

3 Fluke Reliability ROTALIGN® touch

ROTALIGN® touch device sensALIGN® 7 sensor
General specifications General specifications
CPU Processor 1.0 GHz quad core ARM® Cortex-A9 CPU Type 1.0 GHz quad core ARM® Cortex-A9
Memory 2 GB RAM, 1 GB Internal Flash, 32 GB SD-Card LED indicators 4 LEDs for laser adjustment
Memory 1 LED for Bluetooth® communication 1 LED for
Display Technology Projective capacitive multi-touch screen battery status
Type Transmissive (sunlight-readable) backlit TFT Power supply Operating time 12 hours continuous use
color graphic display Optically bonded, protective Battery Lithium Polymer rechargeable battery 3.7 V / 1.6
industrial display, integrated light sensor for Ah 6 Wh
automated adjustment of the brightness to the
Environmental IP 65 (dustproof and water jets resistant) – as defined in
display
protection regulation DIN EN 60529 (VDE 0470-1), shockproof
Resolution 800 x 480 Pixel
Relative 10% to 90%
Dimensions 178 mm (7”) diagonal humidity
LED indicators 3 LEDs for battery status, 1 LED for WiFi Ambient light Optical and active electronic digital compensation
communication protection
Power supply Operating 12 hours typical use (based upon an operating Temperature range Operation -10°C to 50°C (14°F to 122°F)
time cycle of 25% measurement, 25% computation,
Charging 0°C to 40°C (32°F to 104°F)
50% ‘sleep’ mode)
Storage -20°C to 60°C (-4°F to 140°F)
Battery Lithium-ion rechargeable battery 3.6 V / 80 Wh
Dimensions Approx. 103 x 84 x 60 mm
AC adapter/ 12 V / 36 W; standard barrel connector (5.5 x 2.1
(4 1/16” x 3 5/16” x 2 3/8”)
charger x 11 mm)
Weight Approx. 310 g (10.9 oz)
External interface USB host for memory stick
Measurement Unlimited, dynamically extendible
USB slave for PC communication, charging (5 V DC
range
/ 1.5 A) RS-232 (serial) for sensor, RS-485 (serial)
for sensor Measurement 1 μm
resolution
I-Data for sensor
Measurement error < 1.0%
Integrated Bluetooth® wireless communication
(covers direct line of sight distances of up to 30 m Inclinometer 0.1°
/ 100 ft depending on the prevailing environmen- resolution
tal conditions) Inclinometer error ± 0.25% full scale
Integrated Wireless LAN IEEE 802.11 b/g/n up to Vibration mm/s, RMS, 10Hz to 1kHz, 0 mm/s – 5000/f mm/s²
72.2 Mbps (depending on configuration) measurement (f in Hertz [1/s])
Integrated RFID with read and write capabilities External interface Integrated Bluetooth® Class 1 wireless
(depending on con-figuration) communication, RS232, RS485, I-Data
Environmental IP 65 (dustproof and water jets resistant) as defined CE conformity Refer to the CE compliance certificate in
protection in regulation DIN EN 60529 (VDE 0470-1), www.pruftechnik.com
shockproof
Relative 10% to 90%

Drop test
humidity
1 m (3 1/4 ft)
sensALIGN® 7 laser
Temperature range Operation 0°C to 40°C (32°F to 104°F) General specifications
Charging 0°C to 40°C (32°F to 104°F)
Type Semiconductor laser
Storage -10°C to 50°C (14°F to 122°F)
LED indicators 1 LED for laser transmission 1 LED for battery status
Dimensions Approx. 273 x 181 x 56 mm (10 3/4” x 7 1/8” x
Power supply Operating time 70 hours continuous use
2 3/16”)
Battery Lithium Polymer rechargeable battery 3.7 V / 1.6 Ah
Weight Approx. 1.88 kg (4.1 lbs)
6 Wh AC adapter/charger: 5 V / 3 A
Camera 5 MP built-in (depending on configuration)
Environmental IP 65 (dustproof and water jets resistant) – as defined in
LEDs: Risk Group 1 according to IEC 62471:2006 protection regulation DIN EN 60529 (VDE 0470-1), shockproof
CE conformity Refer to the CE compliance certificate in Relative 10% to 90%
www.pruftechnik.com humidity
Carrying case Standard HPX® Harz, drop tested (2 m / 6 1/2 ft.) Temperature range Operation -10°C to 50°C (14°F to 122°F)
Dimensions Approx. 551 x 358 x 226 mm Charging 0°C to 40°C (32°F to 104°F)
(21 11/16” x 14 3/32” x 8 29/32”)
Storage -20°C to 60°C (-4°F to 140°F)
Weight Including all standard parts - Approx. 11 kg
Dimensions Approx. 103 x 84 x 60 mm
(24.3 lb)
(4 1/16” x 3 5/16” x 2 3/8”)
FCC compliance Requirements fulfilled (refer to the provided
Weight Approx. 330 g [11.6 oz]
document ‘Safety and general information’)
Beam power < 1mW
Beam divergence 0.3 mrad
PRUFTECHNIK Dieter Busch GmbH
Wavelength 630 – 680 nm (red, visible)
Oskar-Messter-Str. 19-21

85737 Ismaning, Germany

Laser class Class 2 according to IEC 60825-1:2014

Phone: +49 89 99616 - 0 The laser complies with 21 CFR 1040.10 and
www.pruftechnik.com

   ­ €

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1040.11 except for deviations pursuant to
‚­‚ ­
 ƒ„ …‚ „†
Laser Notice No. 50, dated June 24, 2007. Safety
©2020 Fluke Reliability precaution: Do not look into laser beam
Specifications subject to change without notice. Inclinometer 0.1°
DOC 50.401.EN resolution
Inclinometer error ± 0.25% full scale
Modification of this document is not permitted without
CE conformity Refer to the CE compliance certificate in
written permission from Fluke Reliability.
www.pruftechnik.com
4 Fluke Reliability ROTALIGN® touch