Engineering and Economics Part II (Costing and Overheads)
Engineering and Economics Part II (Costing and Overheads)
INTRODUCTION: After passing your senior secondary examination, if you set up a small
manufacturing unit, say manufacturing of packing boxes, a problem will arise what price of each
box you should quote to the buyer. Many factors are considered while fixing the price of a
product/item such as competitors’ price etc. One of the basic factors is the cost of its production.
Cost is essential not only to fix price but also to ascertain the margin of profit. Knowledge of the
cost determination is also necessary to keep a check on the cost of product/control on wastages,
etc. The accounting used to study the various aspects of cost is known as cost accounting
The dictionary meaning of cost is “a loss or sacrifice”, or “an amount paid or required in payment
for a purchase or for the production or upkeep of something, often measured in terms of effort or
time expended”.
For example, the cost of preparing one pizza which in itself include various other
costs like cost of flour, other ingredients, labor, electricity and other overheads. Just
the same way, cost of production of any product or service can be determined.
Cost’ is a term whereas ‘Costing’ is a process for determining the cost. It may be
called a technique for ascertaining the cost of production of any product or service in
the business organization.
ELEMENTS OF COSTING:
Types of cost
(G) Book Cost
Book costs are those business costs which don't involve any cash payments but a
provision is made in the books of accounts in order to include them in the profit and loss
account and take tax advantages, like provision for depreciation and for unpaid amount of
the interest on the owners capital.
Classification of overhead
Cost classifications is the process of grouping cost according to the common characteristic and
establish a series of special group according to which costs are classified. Those beings so, overhead
can be studies by classifying as follows:
a. Overhead on the basis of elements
b. Overhead on the basis of function
c. Overhead on the basis of behavior
d. Overhead on the basis of control
Overhead may be classified into three different categories, on the basis of element. These are
1.Indirect material: those materials, which plays supplementary role in production and cannot be
allocated to a particular unit of product nor form a part of finished product. These materials may be
not be visible in finished product. So all those materials used to assist production, process,
administrating, and selling and distributions are indirect materials. For example, lubricating oil, cotton
waste, parts used for repair and maintenance.
2.Indirect labor: for production and sales different types of payment have to be made to labor, which
cannot be allocated to a particular unit of product. Such type of cost is knows as indirect labor. For
example, wages for repair and maintenance, fringe and benefit, pay leave salary to storekeeper,
Foreman etc.
3.Indirect expenses: except indirect material and indirect labor, there are some other
expenses, which do not come under these headings re indirect expenses. Only indirect
materials and indirect labor are not sufficient to produce and sell the product. For
example rent, lighting and heating, training expenses, insurance etc.
Overhead on the basis of function
Total function of an organization can be divided into manufacturing and non-
manufacturing work. Manufacturing function of an organization is concerned with
transferring (raw material) input to output (finish goods). Likewise, non-manufacturing
function of an organization is concerned with office, administrative, distribution and
selling of manufacture goods.
On the basis of work/job/function, overhead can be classified as
1.Production/ manufacturing/ factory overhead/ work overhead: the total indirect cost
incurred for manufacturing department i.e. within factory are manufacturing overhead.
It is also production overhead, factory overhead and work overhead. The manufacturing
overhead starts with receiving materials to producing final product. The manufacturing
overhead includes.
•Factory rent or depreciation of factory building.
•Lighting and heating, fuel.
•Insurance of factory building and equipment
•Stationary and printing and equipment.
•Depreciation of plant and equipment,
•Salaries and wages of factory staffs,
•Fringe and benefit of factory workers.
•Repair and maintenance of factory building and equipment
2.Office and administrative overhead without
policy formulation production process does not take place. To prepare policy office is
needed. In office, different types of expenses were incurred for policy formulation and
matriculation and management. It includes all such expenses which are incurred in
office for proper management and administration i.e. planning, controlling, directing etc.
some other example of office and administrative overhead are as:
•Office rent or depreciation of office building
•Office lighting, heating and cleaning
•Insurance & depreciation of office building and office equipment,
•Repair and maintenance of office building and office equipment
•Salaries of office staffs, office manager, director,
• Postage & telephone,
•Legal expenses,
• Financial expenses
•Financial expenses
•Bank charges
•Printing and stationary
• Audit fee
•Repair and maintenance office building etc.
3.Selling and distributing overhead: selling is the function, which generate revenues and
distribution by means delivery of product to customer. All the indirect expenses incurred
for distribution and sales of product come under this heading. Salesman salaries and
commission, advertisement are the examples of selling and distribution overhead. It
includes:
•C analogues expenses
•Samples, display material expenses
•Salary and commission of sales persons
•Advertisement expenses
•Cash discount
•Packaging charges etc.
Overhead on the basis of control
controlling overhead is one of the major factions of management. All overhead cannot
be controlled by management. Cost control helps to reduce cost and increase profit by
best utilization of resources. From the controlling point of view, overhead can be derided
into two. They are as follows:
1.Controllable overhead: controllable overhead are those which can be controlled by the
efficient management. Those overhead which incurs in a particulars cost center or
decrease due to managerial decision are known as controllable overheads. Indirect labor
indirect material, telephone expenses and lighting and power expenses are the example
of controllable overhead.
2.Non-controllable overhead: those overhead which are beyond the management or
which do not change due to managerial decision are known as non-controllable
overhead. All types of fixed overhead rent, salaries, depreciation etc. are the best
example.
Apportionment of overhead
Some overhead cannot be identified with specific department, to distribute such
overhead to different department, different basis are used. To apportion the overhead
suitable basis are used, which is based on benefit or service received or capacity to bear
cost etc.
Importance
Overhead and allocation of overhead are important to all concern organization from the
following reasons.
•Overhead is significant part of total cost of product so it needs very careful allocation.
•It helps to make proper judgment for measurement of department efficiency.
•It helps to provide cost information for planning, controlling and managerial decision
making.
•It provides basis for product costing.
•It helps to make accurate pricing for competitive market.
•It provides basis for effective use of available resources.
•It can be used to control wastage and defective.
Apportionment of overhead
some overhead cannot be identified with specific department, to distribute such
overhead to different department, different basis are used. To apportion the overhead
suitable basis are used, which is based on benefit or serviced or capacity to bear cost
etc.
Absorption of overhead
The term absorption refers to changing of overhead to products or jobs. It is the process
of determining of overhead, which is incurred to a particular. Ascertaining the total
overhead of a particular job or output by using different overhead rate is known as
overhead absorption rate.