Audit scope detail

ITEM CRITICALITY COMMENT AUDIT STANDARD

1 Mud Circulating
System
Mud Pumps critical Full inspection and function test, IADC, API Spec 7F, 7K and RP 7L
various measurements recorded of
clearances and tolerances, review of
PMS
Mud Pump Blower System critical Compliance with zone regulations, full IADC, API Spec 7F, 7K and RP 7L
inspection and function test, review of PMS
Degasser system critical Compliance with zone regulations, full IADC, API Spec 7K and RP 7L
inspection and function test, review of PMS
Shale shaker system critical Compliance with zone regulations, full IADC, API RP 13C, RP 13E
inspection and function test, review of PMS
Mud pump standpipe and critical Review of NDT records, pressure test IADC, API Spec 7K, RP 7L and API RP
lines report, visual inspection, review of PMS etc 570
Pop off valve critical Review of NDT records, pressure test IADC, API RP7L, RP 570
report, visual inspection, review of PMS etc
Standpipe manifold major Review of NDT records, pressure test IADC, API Spec 7K, RP7L and RP 570
report, visual inspection, review of PMS etc
Rotary hose major Review of NDT records, pressure test IADC, API Spec 7L, 8A, 8C, RP 8B and
report, visual inspection, review of PMS etc RP 570
Pulsation damper major Review of NDT records, verification of OEM, IADC, API RP 7L
visual inspection, review of PMS etc
Swivel major Review of NDT records, visual inspection, IADC, API Spec 5B, 8A, 8C and RP 8B
review of PMS etc
Mud pits minor Review of NDT records, visual inspection, IADC, API Spec 7K and RP 7L
review of PMS etc
Mud pit dump valves minor Review of NDT records, visual inspection, IADC, API Spec 7K and RP 7L
review of PMS etc
Hoppers/sack handling minor Review of NDT records, visual inspection, IADC, API Spec 7K and RP 7L
review of PMS etc
Centrifuges minor Review of NDT records, visual inspection, IADC, API Spec 7K and RP 7L
review of PMS etc
Mud Cleaner System minor Review of NDT records, visual inspection, IADC, API Spec 7K and RP 7L
review of PMS etc

2 Dry Bulk System

Air Compressor critical Function test, review of NDT records, visual IADC, API RP 510
inspection, review of PMS etc
Compressor (Emergency) critical Function test, review of NDT records, visual IADC, API RP 510
inspection, review of PMS etc
Dry Bulk Mud, Cement major Review of NDT records, pressure test IADC, API RP 570, APPEA/NATA or
Tanks report, visual inspection, review of PMS etc S1 2307/LEEA/LOLER
Bulk Valve Control Panel minor Review of NDT records, pressure test IADC, API RP 7L, RP 570
report, visual inspection, review of PMS,
review of instrument calibration records etc
Butterfly Valves minor Review of NDT records, pressure test IADC, API RP 7L, RP 570
report, visual inspection, review of PMS etc

3 Drill String and ONLY BY SPECIFIC CLIENT

Associated REQUEST
Drillstring major Visual inspections, review of documentation, IADC, DS1 Category 4
verify meets minimum requirements of DS1
Category 4
Drill Collars major Visual inspections, review of documentation, IADC, DS1 Category 4
verify meets minimum requirements of DS1
Category 4
Subs etc major Visual inspections, review of documentation, IADC, DS1 Category 4
verify meets minimum requirements of DS1
Category 4
ITEM CRITICALITY COMMENT AUDIT STANDARD
4 Wet Cement System ONLY BY SPECIFIC CLIENT
REQUEST
Pressure Relief Valves critical Review of NDT records, pressure test IADC, API Spec K and RP 510
report, visual inspection, review of PMS
etc
Cement Pumps critical Full inspection and function test, various IADC, API Spec 7 K
measurements recorded of clearances
and tolerances, review of PMS
Cement Hose critical Review of NDT records, pressure test IADC, API Spec 7L and RP 570
report, visual inspection, review of PMS
etc
Chicksans critical Review of NDT records, pressure test IADC, API RP 7L, RP 570
report, visual inspection, review of PMS
etc
LO Torque Valve critical Review of NDT records, pressure test IADC, API RP 510
report, visual inspection, review of PMS
etc
Cement Surge Tank major Review of NDT records, pressure test IADC, API RP 570
report, visual inspection, review of PMS
etc
HP Pipe work major Review of NDT records, pressure test IADC, API RP 570
report, visual inspection, review of PMS
etc
Mix Water Tanks & Batch minor Review of NDT records, pressure test IADC, API RP 570
Mix Tanks report, visual inspection, review of PMS
etc

5 Mast and Substructure

Mast critical Detailed inspection, review of PMS, IADC, API Spec 4E, 4F, RP 4G,
certification, compliance and overall APPEA / NATA or S1
condition 2307/LEEA/LOLER
Substructure critical Review of NDT records and detailed IADC, API Spec 4E, 4F, RP 4G,
inspection APPEA / NATA or S1
2307/LEEA/LOLER
Monkey Board critical Review of NDT records/certification and IADC, API Spec 4E, 4F, RP 4G,
detailed inspection APPEA / NATA or S1
2307/LEEA/LOLER
Racking Fingers critical Review of NDT records/certification and IADC, API Spec 4E, 4F, RP 4G,
detailed inspection APPEA / NATA or S1
2307/LEEA/LOLER
Skid Jacking Systems major Review of NDT records and detailed As applicable
inspection
Carrier major Visual inspection of carrier and critical As applicable
stress points, review of NDT and
documentation records

6 Hoisting System ALL TO BE FUNCTION TESTED

Drill Line critical Visual inspection, review of NDT and IADC, API RP 9B, API 9A, APPEA/
certification records, review of slip and NATA or S1 2307/LEEA/LOLER
cut program and PMS
Drill Line Anchor critical Visual inspection, review of NDT and IADC, API Spec 71, 8A, 8C and RP
certification records and PMS 8B, APPEA/NATA or S1
2307/LEEA/LOLER
Crown Block critical Visual inspection, review of NDT and IADC, API Spec 8A, Spec 8C and RP
certification records, sheave gauging 8B, APPEA/NATA or S1 2307/ LEEA/
and PMS LOLER
Travelling Block critical Visual inspection, review of NDT and IADC, API Spec 8A, Spec 8C and RP
certification records, sheave gauging 8B, APPEA/NATA or S1 2307/ LEEA/
and PMS LOLER
critical Visual inspection, review of NDT and IADC, API Spec 8A, Spec 8C and RP
Crown-o-matic certification records and PMS 8B, APPEA/NATA or S1 2307/ LEEA/
LOLER
Electric Brake critical Visual inspection, review of NDT and IADC, API Spec 8A, Spec 8C and RP
certification records and PMS 8B, API Spec 7K, 7L APPEA/NATA or
S1 2307/ LEEA/LOLER
Air Hoists critical Visual inspection, review of NDT and IADC, APPEA/NATA or S1
certification records and PMS 2307/LEEA/ LOLER, DIN FEM
9.852/9.571
Brake Cooling Water major Visual inspection, review of NDT and IADC, API Spec 8A, 8C and RP 8B
System certification records and PMS
Draw works system major Visual inspection, review of NDT and IADC, API Spec 7F, 7L, 8A 8C and
certification records and PMS RP 8B, APPEA/NATA or S1
2307/LEEA/LOLER
Weight Indicator major Visual inspection, review of NDT and IADC, API Spec 8A, 8C and RP 8B,
certification records, instrument APPEA/NATA or S1
calibration and PMS 2307/LEEA/LOLER
Slick line unit major Visual inspection, review of NDT and IADC, API Spec 7F, 8A, 8C and RP
certification records, instrument 8B, APPEA/NATA or S1
calibration and PMS 2307/LEEA/LOLER

7 Rig Floor Systems ALL TO BE FUNCTION TESTED

Pipe Racking System critical Visual inspection, review of NDT and IADC, API Spec 7F, 8A, 8C and RP
certification records, instrument 8B, APPEA/NATA or S1
calibration and PMS 2307/LEEA/LOLER
Elevators and associated critical Visual inspection, review of NDT and IADC, API Spec 8A, 8C and RP 8B,
handling equipment certification records and PMS APPEA/ NATA or S1
2307/LEEA/LOLER
7 ITEM CRITICALITY COMMENT AUDIT STANDARD
Horizontal pipe handling critical Visual inspection, review of NDT and IADC, API Spec 7F, Spec 8A, Spec
certification records and PMS 8C and RP 8B, APPEA, NATA
APPEA/NATA or S1
230/LEEA/LOLER
Casing Stabbing Board critical Visual inspection, review of NDT and IADC, API Spec 8A, 8C and RP 8B,
certification records and PMS AS 1418 APPEA/NATA or S1
2307/LEEA/LOLER
Drill Floor Manipulator critical Visual inspection, review of NDT and IADC, API Spec 8A, 8C and RP 8B,
Arm certification records and PMS APPEA/ NATA or S1
2307/LEEA/LOLER
Manual Tongs critical Visual inspection, review of NDT and IADC, API Spec 8A, 8C and RP 8B,
certification records and PMS APPEA/ NATA or S1
2307/LEEA/LOLER
Iron Roughneck critical Visual inspection, review of NDT and IADC, API Spec 7F, 8A, 8C and RP
certification records and PMS 8B, APPEA/ NATA or S1
2307/LEEA/LOLER
Power Tong critical Visual inspection, review of NDT and IADC, API Spec 8A, 8C and RP 8B,
certification records and PMS APPEA/ NATA or S1
2307/LEEA/LOLER
Pipe Spinner critical Visual inspection, review of NDT and IADC, API Spec 8A, 8C and RP 8B,
certification records and PMS APPEA/ NATA or S1
2307/LEEA/LOLER
Kelly Spinner critical Visual inspection, review of NDT and IADC, API Spec 8A, 8C and RP 8B,
certification records and PMS APPEA/ NATA or S1
2307/LEEA/LOLER
Ezy Torque critical Visual inspection, review of NDT and IADC, API Spec 8A, 8C and RP 8B
certification records and PMS
Bails major Visual inspection, review of NDT and IADC, API Spec 8A, 8C and RP 8B,
certification records and PMS APPEA/ NATA or S1
2307/LEEA/LOLER
Kelly OR Top drive major Visual inspection, review of NDT and IADC, API Spec 8A, 8C and RP 8B,
system certification records and PMS APPEA/ NATA or S1
2307/LEEA/LOLER
Rotary table system major Visual inspection, review of NDT and IADC, API Spec 7F, 8A, 8C and RP
certification records and PMS 8B
Bushings Visual inspection, review of NDT and IADC, API Spec 8A, 8C and RP 8B
certification records and PMS
Slips major Visual inspection, review of NDT and IADC, API Spec 8A, 8C and RP 8B
certification records and PMS
Multi Segment Safety major Visual inspection, review of NDT and IADC, API Spec 8A, 8C and RP 8B
Clamp certification records and PMS
Drillers Console to include major Visual inspection, review of certification IADC, APPEA/NATA or S1
Mud watch records and PMS. Detailed 2307/LEEA/ LOLER
Weight indicator examination and verification of
Mud pressure gauges calibration records for all gauges.
SPM counter
RPM counter
Flow meter
Pit level indicators
Tong torque indicators
Rotary torque indicators
Drilling recorder
Drilling line anchor
Deviation survey
equipment
8 General Handling FUNCTION TEST ALL MECHANICAL
AS APPLICABLE AND ACCESIBLE
BOP handling systems critical Visual inspection, review of NDT and IADC, API Spec 8A, 8C and RP 8B,
certification records and PMS APPEA/ NATA or S1
2307/LEEA/LOLER
Air Hoists critical Visual inspection, review of NDT and IADC, APPEA/NATA or S1
certification records and PMS 2307/LEEA/ LOLER, DIN FEM
9.852/9.571
Padeye certification critical Visual inspection, review of NDT and IADC, APPEA/NATA or S1
certification records and PMS 2307/LEEA/LOLER, API RP 2A WSD
Loading Hoses critical Visual inspection, review of NDT and IADC, API RP 570
pressure test records and PMS
Lifting equipment register major Sampling visual inspection, review of IADC, APPEA/NATA or S1 2307
NDT and certification records and PMS /LEEA/LOLER
for compliance with client specific
standard
Forklift truck major Visual inspection and review of APPEA/NATA or S1
certification 2307/LEEA/LOLER

9 Communication
Equipment
Radio communication critical Function test and verify applicable Local legislation
system (from rig) compliance
Rig PA critical Function test and verify applicable Local legislation
compliance
Radio communication critical Function test and verify applicable Local legislation
system (on rig) compliance
Internal rig telephone major Function test and verify applicable Local legislation
compliance
ITEM CRITICALITY COMMENT AUDIT STANDARD
10 Emergency Rig
Equipment
Derrick Escape Unit major Visual inspection, review of certification IADC, APPEA/NATA or S1
records, compliance and PMS 2307/LEEA/ LOLER
Inertia Reels major Visual inspection, review of certification IADC, APPEA/NATA or S1
records, compliance and PMS 2307/LEEA/ LOLER
Eyewash & Shower Wash major Verify compliance Local legislation
down
Well site first aid room major Verify compliance Local legislation
Stretcher(s) and major Verify compliance Local legislation
associated
Additional first aid major Verify compliance Local legislation
stations

11 Emergency Systems
Emergency Generator critical Function independently and then as API RP 62
part of a shutdown test. Visual
inspection, review of service records,
compliance and PMS
UPS, Battery Chargers critical Function test and visually inspect
and Batteries
General Alarm System critical Function Test API RP 62, local legislation
Emergency lighting critical Function independently and then as API RP 62
part of a shutdown test. Visual
inspection, review of service records,
compliance and PMS
ITEM CRITICALITY COMMENT AUDIT STANDARD
12 Fire and Gas Protection
Fire Detection System critical Function test and visually inspect, API RP 62, local legislation
review certification and PMS
Gas Detection System critical Function test and visually inspect, API RP 62, local legislation
Hydrocarbon review certification and PMS
Gas Detection System critical Function test and visually inspect, API RP 62, local legislation
(H2S) review certification and PMS
Fire Station Hoses critical Visually inspect review certification API RP 62, local legislation
Fire Pump critical Function test and visually inspect, API RP 62, local legislation
review certification and PMS
Deluge System critical Function test and visually inspect, API RP 62, local legislation
review certification and PMS
Emergency Equipment critical Visually inspect review certification API RP 62, local legislation
Boxes
Fixed CO2 System critical Function test and visually inspect, Local legislation
review certification and PMS
Fire dampers critical Visually inspect review certification Local legislation
Compressor For critical Function test and visually inspect, Local legislation
Breathing Device review certification and PMS
Breathing Apparatus critical Function test and visually inspect, Local legislation
review certification and PMS
Portable gas detection critical Function test and visually inspect, Local legislation
review certification and PMS
Quarters Sprinkler critical Visually inspect review certification API RP 62, local legislation
System
Explosive store critical Visually inspect review certification Local legislation
Portable fire critical Visually inspect review certification Local legislation
Extinguishers

13 Utilities Power Plant FULL RANGE FUNCTION TEST

UNDER LOAD INC TEST OF ALL
SHUTDOWNS
Power Generation: Diesel major Function independently, some kind of IADC, Manufacturer, API 500
Engine verified load test ideal. Visual
inspection, review of service records,
compliance and PMS
A.C. Generators minor Function independently, some kind of IADC, Manufacturer, API 500
verified load test ideal. Visual
inspection, review of service records,
compliance and PMS

14 Power Distribution and SYSTEMS TO BE FUNCITON

Transformation TESTED AND INSPECTED WHILST
ON LINE AND UNDER LOAD
SCR System critical Visual inspection, verify compliance, Local legislation, API 500
review PMS
Main switchboard critical Visual inspection, verify compliance, Local legislation, API 500
review PMS
480 V switchboard critical Visual inspection, verify compliance, Local legislation, API 500
review PMS
Motor control centre critical Visual inspection, verify compliance, Local legislation, API 500
review PMS
ITEM CRITICALITY COMMENT AUDIT STANDARD
Intrinsically safe critical Visual inspection, verify compliance, Local legislation, API 500
equipment in hazardous review PMS
areas
Power Distribution Panels critical Visual inspection, verify compliance, Local legislation, API 500
review PMS
Transfer Panel critical Visual inspection, verify compliance, Local legislation, API 500
review PMS
Transformers critical Visual inspection, verify compliance, Local legislation, API 500
review PMS
Rig Lighting Visual inspection, verify compliance, Local legislation, API 500
review PMS

15 Utilities Compressed SYSTEMS TO BE FUNCTION

Air TESTED AND INSPECTED WHILST
ON LINE AND UNDER LOAD
IP Compressor and air major Function test and visually inspect, API RP 510
system review certification and PMS

16 Rig Moving
Primary mover and critical Review certification, visually inspect, Local legislation, APPEA/NATA or S1
associated trailers and check NDT records 2307/LEEA
equipment

17 Work Shop Equipment major Review overall condition Local legislation, API 500
Electrical Tools (Portable) major Review overall condition Local legislation
Welding equipment

18 Accommodation
Quarters
Well Site major Inspection of: Local legislation
• general condition
• fire detection system
• fire extinguishers
• air conditioners
• electrical
Camp major Inspection of: Local legislation
• general condition
• first aid room
• fire detection system
• fire extinguishers
• air conditioners
• camp generator and switch
board
• electrical
• potable and sanitary water
systems
General condition major Visual inspection Local legislation

19 Potable and Sanitary

Water Systems
Sanitary System minor Function test and visually inspect, Local legislation
review certification and PMS
Waste Disposal System minor Function test and visually inspect, Local legislation
review certification and PMS
Sewage System major Function test and visually inspect, Local legislation
review certification and PMS

20 Rig Well Test

Equipment
Well test equipment critical Visually inspect, review records IADC, API RP 570
Well test pipe work critical Review of NDT records, pressure test IADC, API RP 570
report, visual inspection, review of PMS
etc

21 Well Control System FUNCTION TEST SYSTEM

Record of size and type critical Visually inspect, function test, review of IADC, API RP53A, API RP54A, API
of BOP all service records and certification and 16D, API RP 16E
PMS. Review contractual requirements
for compliance.
BOP rams critical Visually inspect, function test, verify IADC, API RP53A, API RP54A, API
tolerances if required, review of all 16D, API RP 16E
service records and certification and
PMS.
Drilling spools critical Visually inspect, review of all service IADC, API RP53A, API RP54A, API
records and certification and PMS. 16D, API RP 16E
ITEM CRITICALITY COMMENT AUDIT STANDARD
Drilling spool adapters critical Visually inspect, review of all service IADC, API RP53A, API RP54A, API
records and certification and PMS. 16D, API RP 16E
Choke and Kill adapters critical Visually inspect, review of all service IADC, API RP53A, API RP54A, API
records and certification and PMS. 16D, API RP 16E
Annular type BOP’s critical Visually inspect, review of all service IADC, API RP53A, API RP54A, API
records and certification and PMS. 16D, API RP 16E
Choke lines/manifolds critical Visually inspect, review of all NDT, IADC, API RP53A, API RP54A, API
pressure test and service records plus 16D, API RP 16E, API RP 570
certification, PMS
Accumulator (Koomey) critical Visually inspect, review of all NDT, IADC, API RP53A, API RP54A, API
unit pressure test and service records plus 16D, API RP 16E, API RP 510, API
certification, PMS RP 570
H2S system critical Visually inspect, review of all service IADC, API RP53A, API RP54A, API
records and certification and PMS. 16D, API RP 16E
IBOP & TIW (stabbing critical Visually inspect, review of all NDT, IADC, API RP53A, API RP54A, API
valve) pressure test and service records plus 16D, API RP 16E, API RP 570
certification, PMS
Cup testers critical Visually inspect, review of all service IADC, API RP53A, API RP54A, API
records and certification and PMS. 16D, API RP 16E
Gate valves critical Visually inspect, review of all service IADC, API RP53A, API RP54A, API
records and certification and PMS. 16D, API RP 16E, API RP 570
Kill lines critical Visually inspect, review of all NDT, IADC, API RP53A, API RP54A, API
pressure test and service records plus 16D, API RP 16E, API RP 570
certification, PMS
Choke manifold inc. auto critical Visually inspect, review of all NDT, IADC, API RP53A, API RP54A, API
choke panel as applicable pressure test and service records plus 16D, API RP 16E, API RP 570
certification, PMS
Diverter System critical Visually inspect, review of all NDT, IADC, API RP53A, API RP54A, API
pressure test and service records plus 16D, API RP 16E, API RP 570
certification, PMS
Control panel critical Verify calibration records IADC

22 Spares Inventory and

Warehouse
Warehouse major Spot check and inventory against IADC, CLIENT
critical spares list.
Spares storage facility major pot check and inventory IADC

23 Personnel
Certification and major Key personnel qualification to be IADC, SANTOS
qualification verified
• IWCF well control certification
• Medic first aid
Safety major The overall safety culture and crew IADC, SANTOS
competency may be assessed as part
of the audit process and observations
noted throughout the final report in the
relevant sections.