PSO 600 Commissioning Guidelines

INDEX

TOPICS PAGE

1. Overview and Features………………………………………………..……………………………………………………………... 3

2. Feature Code List …………………………………………………………………………………………………………………….…. 4

3. Fault Codes list…………………………………………………………………………………………………………………………… 9

4. Operator panel ……………………………………..…………………………………………………………………………..…….. 11

5. Configuration mode…………………………………………………………………………………………………………….……. 13

6. Terminal details……...…………………………………………………………………………………………………………..…… 15

7. Automatic transfer system (AMF)…………………………………………………………………………………………….. 18

8. Meter calibration ……………………………………………………………….……………………………………………………. 19

9. Wiring diagram……………………..………………………………………………………………………………………….…….. 21

10. Commissioning Report…………………………………………………………………………………………………………….. 22

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PSO 600 Commissioning Guidelines

1.PSO 600 Overview & Features:

Overview:

The PS0600 controller is a microprocessor-based generator set monitoring, protection and START / STOP control
system with AMF (Auto Mains Failure) feature. The control provides a simple operator interface to the alternator and
engine parameters, remote and local start / stop control and generator set protective functions. The control does not
have in-built speed governing and voltage regulation features. It supports magnetic pickup function for speed
measurement if trim Magnetic pickup enabled.

The PS0600 controller is designed for use on Generating Sets from 10 to 125 kVA range, for non-paralleling
applications. The control can also be configured for various frequency (50 Hz / 60 Hz operation), voltage configuration
up to 600 Vrms L-L. The control is designed for mounting on the generator set. The PS0600 control is usually powered
from the generator set starting batteries and works over a voltage range from 12 VDC to 24 VDC.

The control also has a 128x64 alphanumeric graphic LCD display and six tactile feel pushbuttons, which can be
used for navigation.

Control Features:

• Operates on 12 VDC and 24 VDC

• RS-485 Communication for PC tool and Modbus RTU slave protocol
• Low power sleep mode
• Phase voltage and current sensing. Current sensing with an external 0 - 5 amp current transformers.
• Engine starting. Relay drivers (capable of driving 1A load absolute max) for start, Fuel Shut Off, Customer output
1 & 2. Start disconnect is achieved by monitoring the battery charging alternator voltage or main alternator
frequency. There are no on-board relays present. External relays are required to be wired for all outputs
• Generator set monitoring. Displays critical engine and alternator parameters
• Auto mains failure detection and load transfer with open transition (Break before make).
• User settable Exercise scheduler to keep generator parts lubricating if not running for long duration
• Real time clock for events and logs

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PSO 600 Commissioning Guidelines

2.Feature Code list:

7.5kVA - 10kVA - 15kVA - 7.5kVA - 10kVA - 15kVA -

Description
1Ph 1ph 1Ph 3Ph 3ph 3Ph

A057Y864 A057Y864 A057Y864 A057Y864 A057Y864 A057Y864 GENSET APPLICATION RATING: PRIME

CODE-DES FEATURE COMMERCIAL COMMON

0326-6975 0326-6975 0326-6975 - - -
(GENSET NOMINAL VOLTAGE:230V)

CODE-DES FEATURE COMMERCIAL COMMON

- - - 0326-6979 0326-6979 0326-6979
(GENSET NOMINAL VOLTAGE:416V)

- - A055Y870 - - - CODE-DES FEATURE PS0500 (CT RATIO:200:X)

- - - A055Y886 A055Y886 - CODE-DES FEATURE PS0500 (CT RATIO:50:X)

CODE-DES FEATURE COMMERCIAL COMMON

A055Y871 A055Y871 A055Y871 A055Y871 A055Y871 A055Y871
(FREQUENCY SETTINGS: 50HZ)

CODE-DES FEATURE COMMERCIAL COMMON

A055Y914 A055Y914 A055Y914 N/A N/A N/A
(SINGLE PHASE GENSET CONNECTION - 2 WIRE)

CODE-DES FEATURE COMMERCIAL COMMON

A056R615 A056R615 A056R615 A056R615 A056R615 A056R615
(WAKE IN AUTO DISABLE)

A055Y869 A055Y869 - - - A055Y869 CODE-DES FEATURE PS0500 (CT RATIO:100:X)

CODE-DES FEATURE PS0500 (OIL PRESSURE

A055Y911 A055Y911 A055Y911 A055Y911 A055Y911 A055Y911
SENSOR CPGF(2-WIRE))

CODE-DES FEATURE PS0500 (CONFIG I/P#1:LOW

A055Y915 A055Y915 A055Y915 A055Y915 A055Y915 A055Y915
FUEL WARNING)

CODE-DES FEATURE COMMERCIAL COMMON (X-

A055Y935 A055Y935 A055Y935 A055Y935 A055Y935 A055Y935 SERIES CRANK CYCLE TIME)

CODE-DES FEATURE COMMERCIAL COMMON (Engine

A055Z021 A055Z021 A055Z021 A055Z021 A055Z021 A055Z021
Protection Setpoints for X1.3)

CODE-DES FEATURE COMMERCIAL COMMON (12V

A055Y972 A055Y972 A055Y972 A055Y972 A055Y972 A055Y972
Charging Alternator Disconnect Voltage:12 Volts)

CODE-DES FEATURE COMMERCIAL COMMON ((6

A055Y933 - - A055Y933 - -
PRIME/6.6 STANDBY) kW 3P & 1P 50Hz) - 7.5KVA

CODE-DES FEATURE COMMERCIAL COMMON ((8

- A055Y934 - - A055Y934 -
PRIME/8.8 STANDBY) kW 3P & 1P 50Hz) - 10kVA

CODE-DES FEATURE COMMERCIAL COMMON ((12

- - - -
A055Y991 A055Y991 PRIME/13.2 STANDBY) kW 3P & 1P 50Hz) - 15kVA

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PSO 600 Commissioning Guidelines

X2.7G1 X2.7G2 X2.7G2 X2.7G1 X2.7G2 X2.7G2

20kVA - 25kVA - 30kVA - 20kVA - 25kVA - 30kVA -

Description
1Ph 1ph 1Ph 3Ph 3ph 3Ph

A057Y864 A057Y864 A057Y864 A057Y864 A057Y864 A057Y864 GENSET APPLICATION RATING: PRIME

CODE-DES FEATURE COMMERCIAL COMMON

0326-6975 0326-6975 0326-6975
- - - (GENSET NOMINAL VOLTAGE: 230V)

CODE-DES FEATURE COMMERCIAL COMMON

- - - 0326-6979 0326-6979 0326-6979
(GENSET NOMINAL VOLTAGE:416V)

CODE-DES FEATURE COMMERCIAL COMMON (CT

- A055Y964 A055Y964
- - - RATIO:350:X)

CODE-DES FEATURE COMMERCIAL COMMON (CT

- - - A055Y869 A055Y869 A055Y869
RATIO:100:X)

CODE-DES FEATURE COMMERCIAL COMMON

A055Y871 A055Y871 A055Y871 A055Y871 A055Y871 A055Y871
(FREQUENCY SETTINGS: 50HZ)

CODE-DES FEATURE COMMERCIAL COMMON (SINGLE

A055Y914 A055Y914 A055Y914
- - - PHASE GENSET CONNECTION - 2 WIRE)

CODE-DES FEATURE COMMERCIAL COMMON (WAKE

A056R615 A056R615 A056R615 A056R615 A056R615 A056R615
IN AUTO DISABLE)

CODE-DES FEATURE PS0500 (OIL PRESSURE SENSOR

A055Y911 A055Y911 A055Y911 A055Y911 A055Y911 A055Y911
CPGF(2-WIRE))

CODE-DES FEATURE PS0500 (CONFIG I/P#1:LOW FUEL

A055Y915 A055Y915 A055Y915 A055Y915 A055Y915 A055Y915
WARNING)

CODE-DES FEATURE COMMERCIAL COMMON (CT

A055Y870 -
- - - - RATIO:200:X)

CODE-DES FEATURE COMMERCIAL COMMON (Engine

A055Z020 A055Z020 A055Z020 A055Z020 A055Z020 A055Z020 Protection Setpoints for X2.7 and X3.6)

CODE-DES FEATURE COMMERCIAL COMMON (12V

A055Y972 A055Y972 A055Y972 A055Y972 A055Y972 A055Y972
Charging Alternator Disconnect Voltage:12 Volts)

CODE-DES FEATURE COMMERCIAL COMMON ((16

- - - -
A055Y992 A055Y992 PRIME/17.6 STANDBY) kW 3P & 1P 50Hz) - 20kVA

CODE-DES FEATURE COMMERCIAL COMMON ((20

- - - -
A055Y993 A055Y993 PRIME/22 STANDBY) kW 3P & 1P 50Hz) - 25kVA

CODE-DES FEATURE COMMERCIAL COMMON ((24

- - - -
A055Y994 A055Y994 PRIME/26.4 STANDBY) kW 3P & 1P 50Hz) - 30kVA

CODE-DES FEATURE COMMERCIAL COMMON 1P

- - - - -
50Hz - 27kVA

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PSO 600 Commissioning Guidelines

X3.6G1 X3.6G1 X3.6G1

35kVA - 40kVA - 35kVA -

Description
3Ph 3ph 1Ph

A057Y864 A057Y864 A057Y864 GENSET APPLICATION RATING: PRIME

0326-6979 0326-6979 - CODE-DES FEATURE COMMERCIAL COMMON (GENSET NOMINAL VOLTAGE: 415V)

- - 0326-6975 CODE-DES FEATURE COMMERCIAL COMMON (GENSET NOMINAL VOLTAGE: 230V)

A055Y871 A055Y871 A055Y871 CODE-DES FEATURE COMMERCIAL COMMON (FREQUENCY SETTINGS: 50HZ)

A056R615 A056R615 A056R615 CODE-DES FEATURE COMMERCIAL COMMON (WAKE IN AUTO DISABLE)

A055Y911 A055Y911 A055Y911 CODE-DES FEATURE PS0500 (OIL PRESSURE SENSOR CPGF(2-WIRE))

A055Y870 A055Y870 - CODE-DES FEATURE COMMERCIAL COMMON (CT RATIO:200:X)

- - A055Y903 CODE-DES FEATURE COMMERCIAL COMMON (CT RATIO:300:X)

CODE-DES FEATURE COMMERCIAL COMMON (12V Charging Alternator Disconnect Voltage:12

A055Y972 A055Y972 A055Y972
Volts)

N/A N/A N/A CODE-DES FEATURE PS0500 (Cold Start Advance Solenoid Temperature Function Enable - Enabled)

A055Z020 A055Z020 A055Z020 CODE-DES FEATURE COMMERCIAL COMMON (Engine Protection Setpoints for X2.7 and X3.6)

N/A N/A N/A CODE-DES FEATURE PS0500 (Configurable Customer Output 1 - 5671)

A055Y999 - A055Y999 CODE-DES FEATURE COMMERCIAL COMMON (28 PRIME/30.8 STANDBY kW 3P 50Hz) - 35kVA

- A055Z001 - CODE-DES FEATURE COMMERCIAL COMMON (32 PRIME/35.2 STANDBY kW 3P 50Hz) - 40kVA

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PSO 600 Commissioning Guidelines

50kVA - 62.5kVA - 62.5kVA -

50kVA - 1Ph Description
3Ph 3ph 1ph

A057Y864 A057Y864 A057Y864 A057Y864 GENSET APPLICATION RATING: PRIME

0326- 0326-
- - CODE-DES FEATURE COMMERCIAL COMMON (GENSET NOMINAL VOLTAGE: 416V)
6979 6979

- - 0326-6975 0326-6975 CODE-DES FEATURE COMMERCIAL COMMON (GENSET NOMINAL VOLTAGE: 230V)

- A055Y903 - - CODE-DES FEATURE COMMERCIAL COMMON (CT RATIO:300:X)

- - A055Y966 - CODE-DES FEATURE COMMERCIAL COMMON (CT RATIO:500:X)

- - - XXXXX CODE-DES FEATURE COMMERCIAL COMMON (CT RATIO:750:X)

A055Y871 A055Y871 A055Y871 A055Y871 CODE-DES FEATURE COMMERCIAL COMMON (FREQUENCY SETTINGS: 50HZ)

A056R615 A056R615 A056R615 A056R615 CODE-DES FEATURE COMMERCIAL COMMON (WAKE IN AUTO DISABLE)

A055Y911 A055Y911 A055Y911 A055Y911 CODE-DES FEATURE PS0500 (OIL PRESSURE SENSOR CPGF(2-WIRE))

A055Y870 - - - CODE-DES FEATURE COMMERCIAL COMMON (CT RATIO:200:X)

CODE-DES FEATURE COMMERCIAL COMMON (LOP Shutdown Threshold (22 psi) and LOP Warning
A055Y983 A055Y983 A055Y983 A055Y983
Threshold (32 psi))

CODE-DES FEATURE COMMERCIAL COMMON (12V Charging Alternator Disconnect Voltage:12

A055Y972 A055Y972 A055Y972 A055Y972
Volts)

CODE-DES FEATURE COMMERCIAL COMMON ((40 PRIME/44 STANDBY) kW 3P & 1P 50Hz) -

A055Y995 - A055Y995 -
50kVA

CODE-DES FEATURE COMMERCIAL COMMON (50 PRIME/55 STANDBY kW 3P & 1P 50Hz) -

- A055Y998 - A055Y998
62.5kVA

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PSO 600 Commissioning Guidelines

100kVA - 3Ph 125kVA - 3ph Description

A057Y864 A057Y864 GENSET APPLICATION RATING: PRIME

0326-6979 0326-6979 CODE-DES FEATURE COMMERCIAL COMMON (GENSET NOMINAL VOLTAGE: 416V)

A055Y871 A055Y871 CODE-DES FEATURE COMMERCIAL COMMON (FREQUENCY SETTINGS: 50HZ)

A056R615 A056R615 CODE-DES FEATURE COMMERCIAL COMMON (WAKE IN AUTO DISABLE)

A055Y911 A055Y911 CODE-DES FEATURE PS0500 (OIL PRESSURE SENSOR CPGF(2-WIRE))

A055Y966 A055Y966 CODE-DES FEATURE COMMERCIAL COMMON (CT RATIO:500:X)

A055Y970 A055Y970 HCT PROTECTION

CODE-DES FEATURE COMMERCIAL COMMON (LOP Shutdown Threshold (22 psi) and LOP Warning
A055Y983 A055Y983
Threshold (32 psi))

CODE-DES FEATURE COMMERCIAL COMMON (12V Charging Alternator Disconnect Voltage:11

A055Y972 A055Y972
Volts)

A055Z003 - CODE-DES FEATURE COMMERCIAL COMMON (80 PRIME/88 STANDBY kW 3P 50Hz) - 100kVA

- A055Z004 CODE-DES FEATURE COMMERCIAL COMMON (100 PRIME/110 STANDBY kW 3P 50Hz) - 125kVA

A056L544 A056L544 CODE-DES FEATURE COMMERCIAL COMMON (LCT warning threshold 41DegF)

70kVA - 3Ph 82.5kVA - 3ph Description

A057Y864 A057Y864 GENSET APPLICATION RATING: PRIME

0326-6979 0326-6979 CODE-DES FEATURE COMMERCIAL COMMON (GENSET NOMINAL VOLTAGE: 416V)

A055Y871 A055Y871 CODE-DES FEATURE COMMERCIAL COMMON (FREQUENCY SETTINGS: 50HZ)

A056R615 A056R615 CODE-DES FEATURE COMMERCIAL COMMON (WAKE IN AUTO DISABLE)

A055Y903 A055Y903 CODE-DES FEATURE COMMERCIAL COMMON (CT RATIO:300:X)

A055Y911 A055Y911 CODE-DES FEATURE PS0500 (OIL PRESSURE SENSOR CPGF(2-WIRE))

A055Y970 A055Y970 HCT PROTECTION

CODE-DES FEATURE COMMERCIAL COMMON (LOP Shutdown Threshold (22 psi) and LOP Warning
A055Y983 A055Y983
Threshold (32 psi))

CODE-DES FEATURE COMMERCIAL COMMON (12V Charging Alternator Disconnect Voltage:12

A055Y972 A055Y972
Volts)

A055Z000 - CODE-DES FEATURE COMMERCIAL COMMON (56 PRIME/61.6 STANDBY kW 3P 50Hz) - 70KVA

- A055Z002 CODE-DES FEATURE COMMERCIAL COMMON (66 PRIME/72.6 STANDBY kW 3P 50Hz) - 82.5kVA

A056L544 A056L544 CODE-DES FEATURE COMMERCIAL COMMON (LCT warning threshold 41DegF)

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PSO 600 Commissioning Guidelines

3.Fault Code List:

S. No Fault Description Fault Code

Shutdown Faults
1 Loss of speed 115
2 High Coolant Temp 151
3 Overspeed 234
4 Fail To Start 359
5 Low Oil Pressure 415
6 Shutdown After Battle short 1123
7 Config Input #2 Fault 1312
8 Config Input #3 Fault 1317
9 Remote E-Stop 1434
10 Fail To Crank 1438
11 High AC Voltage 1446
12 Low AC Voltage 1447
13 Under frequency 1448
14 Over frequency 1449
15 Gen CB Fail To Close 1452
16 Speed/Hz Mismatch 1469
17 Over Current / High AC current 1472
18 Common warning 1540
19 Config Input #1 Fault 1573
20 Loss of AC sense 2335
21 Fail To Stop 2677
22 Genset CT Ratio Low 2814
23 Modbus Network Failure 4799
24 Genset Overload 5135

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PSO 600 Commissioning Guidelines

S.No Fault Description Fault Code

Warning Faults
1 Oil Pressure OORH 135
2 Oil Pressure OORL 141
3 Low Oil Pressure 143
4 Coolant Temperature OORH 144
5 Coolant Temperature OORL 145
6 High Coolant Temp 146
7 Low Battery Voltage 441
8 High Battery Voltage 442
9 Battle Short Active 1131
10 Utility Frequency Error 1223
11 Fail To Shutdown 1416
12 Power Down Failure 1417
13 Low Coolant Temperature 1435
14 Low Fuel Level 1441
15 Weak Battery 1442
16 kW Overload 1444
17 Genset CB Fail To Open 1453
18 Over Current 1471
19 Common shutdown 1541
20 Real Time Clock Reset 1689
21 Fuel Level OORH 2222
22 Fuel level OORL 2223
23 Utility Under voltage 2331
24 Utility Overvoltage 2358
25 Utility CB Fail To Close 2396
26 Utility CB Fail To Open 2397
27 Charging Alternator Failure 2678
28 Modbus Failure 2939
29 Maintenance Due 6226
30 Current Imbalance 6227

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4.Operator Panel:

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Control Buttons:

Manual:
Press this button to put the control in Manual mode from Off mode. If the Start button is not pressed
within five seconds of the pressing of the Manual Button, the control automatically returns to Off mode
The green LED above this button lights when the control is in Manual mode.

Auto:
Press this button to put the control in Auto mode from Off mode. The green LED above this button lights
when the control is in Auto mode. In Auto mode, the generator set starts and runs when a remote start
signal is received.

Start:
In Manual mode, press this button to initiate a Manual Start sequence. In Auto mode, this button has no
effect.

Stop:
Press this button to switch to the Off mode from both Manual as well as Auto modes. The Red LED above
this button lights when the control is in Off mode.

Reset:
This button wakes the control from Power Down Sleep Mode. The Controls enters in configuration mode
when Reset and OK buttons are pressed together. To enter in configuration mode it is necessary that the
control is in Stop mode.

OK:
This button is used to acknowledge the fault pop-ups. It is also used to Pause / Resume the scrolling of
the parameter frames. It is used to select the menu items and the parameters in the selected menu in the
configuration mode. The selected parameter is preceded by an asterisk (*) and will be saved when the
Auto button is pressed to exit the configuration mode.

LED Indicators:

The operator panel shall have 10 LED indicators out of which 7 shall be status LEDs and the remaining 3
shall indicate the controller mode. Colours and respective functionality is included in the table below.

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5.Configuration Mode

OTICE

Configuration Home Screen-1:

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PSO 600 Commissioning Guidelines

Configuration Home Screen-2:

Configuration Home Screen-3:

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6.Terminal details

J12-CT connector TB12- Utility

Pin no-1 Voltage Connector
Pin no-1

TB15- Tool
connector
Pin no-1

J16-Engine
connector
Pin no-1

J22-Alternator AC
Voltage connector
– Pin no-1

TB16-Customer J31- Fuel level

connector connector
Pin no-1 Pin no-1
1.

Engine Connector:

The engine connector (J16) is a 12-pin connector-plug (12 MINI M-N-L). Connector pin mapping details are as
follows:

Connector Pin Signal Name

J16-1 COOLANT TEMPERATURE SENSOR INPUT
J16-2 BATTERY CHARGERALTERNATOR WL CONNECTION
J16-3 STARTER OUTPUT (LOW SIDE)
J16-4 FUEL SHUTOFF HOLD COIL (LOW SIDE)
J16-5 BATTERY -VE
J16-6 CHASIS GND
J16-7
J16-8
J16-9 OIL PRESSURE SENDER INPUT
J16-10 STARTER DISCONNECT INPUT
J16-11 COMMON GND
J16-12 10 A FUSED BAT+

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CT Connector:

The CT connector J12 is a 6- pin MATE-N-LOCK connector. Connector pin mapping details are as follows:

Connector pin Signal

J12-1 CT1_INPUT
J12-2 CT2_INPUT
J12-3 CT3_INPUT
J12-4 CT1_COM
J12-5 CT2_COM
J12-6 CT3_COM
Genset Voltage Connector:

The voltage connection is via a 4 pin header with alternate spaces between the pins. The Generator voltage
connector is J22. This connector is GREEN in color. Connector pin mapping details are as follows;

Connector pin Signal

J22-1 GEN_V1
J22-2 GEN_V2
J22-3 GEN_V3
J22-4 GEN_N

Utility Voltage Connector:

The voltage connection is via a 4-pin header with alternate spaces between the pins. The utility voltage connector is
TB7. This connector is BLACK in color. Connector pin mapping details are as follows:

Connector pin Signal

TB7-1 UTIL_V1
TB7-2 UTIL_V2
TB7-3 UTIL_V3
TB7-4 UTIL_N

Customer Connection TB:

The customer connection TB16 is a 12-pin terminal block. Connector pin mapping details are as follows:

Terminal pins Signal

TB16-1 CUSTOMER_INPUT_2 / UTILITY CB FEEDBACK
TB16-2 CUSTOMER_INPUT_3 / GENSET CB FEEDBACK
TB16-3 CUSTOMER_OP3 / UTILITY CB CLOSE LOW SIDE DRIVER
TB16-4 CUSTOMER_OP4 / UTILITY CB OPEN LOW SIDE DRIVER
TB16-5 CUSTOMER_OP5 / GENSET CB CLOSE LOW SIDE DRIVER
TB16-6 CUSTOMER_OP6 / GENSET CB OPEN LOW SIDE DRIVER
TB16-7 REMOTE_START
TB16-8 CUSTOMER_OP1
TB16-9 CUSTOMER_OP2
TB16-10 CUSTOMER_INPUT_1
TB16-11 ESTOP_1
TB16-12 NC

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Returns for all the above connections are required to be connected externally.

All the inputs are active GND unless they are configured for Active Open. Remote E-Stop switch should have two
independent potential free contacts. One NC contact for cutting out the Battery supply to the Fuel Solenoid and
another NC contact to disconnect controller’s E-Stop input from GND to indicate to the control when the E-Stop is
pushed in active state.

Battery Positive is not provided on the Customer terminal block (TB16). External provision needs to be made in the
harness to provide the B+ signal for convenience of wiring up external relays and may be used as relay supply (high
side) for FSO, Starter, Customer Output and Glow plug Relays via a 1 Amp Fuse.

PC Tool / Modbus communication Connector:

The PC tool connector TB15 is a dedicated 5 pin connector header block. Connector pin mapping details are as
follows:

Terminal pins Signal

TB15-1 GND
TB15-2 NC
TB15-3 RS_485_DATA_A
TB15-4 RS_485_DATA_B
TB15-5 WAKEUP

Fuel level sensor input connector:

The Fuel level connector is mini fit junior connector J31 is a dedicated 4 pin connector header block. Connector pin
mapping details are as follows:

Terminal pins Signal

J31-1 NC
J31-2 Fused Bat +
J31-3 NC
J31-4 Fuel level sensor input (4-20mA)

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7.Automatic Transfer System (ATS / AMF)

The Automatic Transfer System (ATS) function applies when the Auto Mains Failure (AMF) Enable (trim) is enabled.
ATS primarily means that the genset controller is controlling both the genset breaker and a utility breaker in a
transfer pair arrangement. ATS is only for use in a single genset / single utility arrangement. ATS’s primary job is to
keep loads powered. ATS completely manages the system by automatically starting the genset and transferring
load when it detects utility failure. ATS has numerous built-in configurable sensors to determine the availability of
the utility and genset sources. Sensors include under voltage, overvoltage, over/under frequency and breaker
failure. ATS has adjustable timers as well, including programmed transition delay, transfer delay and retransfer
delay. PS0600 control supports only open transition (Break before Make) ATS functionality.

The control needs following trims to be adjusted for ATS functionality:

1. Auto Mains Failure Enable = Enable

2. Load transfer switch type:

a. Contact Pair:
ATS switch type is default to ‘Contact pair’. When ATS switch type is ‘Contact pair’ the Genset and Utility
breaker commands are of continuous type. In this case only two digital outputs are used for CB activation:

Terminal Pins Signal

TB16-1 Utility CB feedback
TB16-2 Genset CB feedback
TB16-3 Utility CB close command
TB16-4 CUSTOMER_OP4
TB16-5 Genset CB close command
TB16-6 CUSTOMER_OP6
TB16-7 REMOTE_START
TB16-8 CUSTOMER_OP1
TB16-9 CUSTOMER_OP2
TB16-10 CUSTOMER_INPUT_1
TB16-11 ESTOP_1
TB16-12 NC
b. GTEC:

If GTEC or ACB is used then the ATS switch type must be changed to GTEC. When ATS switch type is
‘GTEC’ the Genset and utility breaker commands are of pulse type. In this case open and close commands
are used for both utility and Genset CB’s. So there are 4 digital outputs activated by control.

Terminal pins Signal

TB16-1 Utility CB feedback
TB16-2 Genset CB feedback
TB16-3 Utility CB CLOSE command
TB16-4 Utility CB OPEN command
TB16-5 Genset CB CLOSE command
TB16-6 Genset CB OPEN command
TB16-7 REMOTE_START
TB16-8 CUSTOMER_OP1
TB16-9 CUSTOMER_OP2
TB16-10 CUSTOMER_INPUT_1
TB16-11 ESTOP_1
TB16-12 NC

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8.Meter Calibration

Alternator Voltage and Current adjustment:

The meter calibration is done when the genset is running to adjust the Alternator voltage and Alternator current as
per the customer reference meter. Adjustment is allowed +/-10% of the meter reading value.

The display must be calibrated as per the procedure below:

1. To enter meter calibration, press “Reset” and “OK” for 5 seconds when genset is in running state.
2. A screen will appear saying “Entering Calibration Mode”
3. Some of the pushbuttons on the operator panel are used for navigation as indicated by an arrow on the
pushbutton.
4. When in meter calibration, the voltage screen will be displayed first as below.

5. Increase/Decrease the Gain value by pressing the ↑/ ↓ till the desired value is achieved for respective
voltage or current values.
6. Press → (OK) to OK this setting and move to next voltage / current gain adjustments.
7. Once all settings are done press Reset to save the adjustments.
8. In case if the Genset stops while doing the adjustments the control will come out of the calibration mode and
will not save the changes done.

Utility Voltage Adjustment:

The Utility calibration is done when the genset is Stop state to adjust the Utility voltage as per the customer
reference meter. Adjustment is allowed +/-10% of the meter reading value.

The display must be calibrated as per the procedure below -

1. To enter meter calibration, press “Reset” and “OK” for 5 seconds when genset is in Stop state.
2. A screen will appear saying “Entering Configuration Mode”
3. Some of the pushbuttons on the operator panel are used for navigation as indicated by an arrow on the
pushbutton.
4. Navigate to “AMF SETUP”.
5. When in meter calibration, the voltage screen will be displayed as below.

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AMF SETUP(8/8)
Vrms Gain
VL12 999 1.100
VL23 999 1.100
VL31 999 1.100
✓

6. Increase/Decrease the Gain value by pressing the ↑/ ↓ till the desired value is achieved for respective
voltage or current values.
7. Press → (OK) to OK this setting and move to next screens of AMF SETUP.
8. Once all settings are done press OK to save the adjustments.

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9.Wiring Diagram
Engine Circuit diagram:

Alternator circuit diagram:

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PSO 600 Commissioning Guidelines

10.Commissioning Report

Dealer promotion ID
Service Engineer
Dealer Name
Engine Model
Alternator
Serial No
Controller Serial No
GSN
Engine Running Hours
Commissioning Hours
Control Run Time
KW Hours -1) Genset
2) Utility
RPM
Lube Oil Pressure
Coolant Temperature
O/P Voltage
Current
KW
RTC
Actual Date & Time

In case of Doubts don’t hesitate to contact the nearest Head Zonal Electronics.

Zone Name Mobile

North Pradeep Nagar 9891799305

East Ritesh Ranjan 7604047971

West Rajendra Salokhe 9011027355

South Konnur BS 9448496780

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