CONCRETE MIX DESIGN FOR -M5

(As per IS 10262-2019)

1.Stipulations for proportioning :

a)Grade designation : M-05

b)Type of cement : ULTRATECH OPC 53
c)Maximum nominal size of aggregate : 20 down
d)Minimum cement content (As per IS 456-2000) : 140
e)Maximum water cement ratio (As per IS -456-2000) : 1.500
f)Workability : 90-150MM
g)Exposure condition : SEVERE
h)Method of concrete placing : Pumpable
i)Degree of supervision : Good
j)Type of aggregate : Crushed angular
k)Maximum cement content (As per IS 456-2000) : 220 Kg
l)Type of chemical admixture : Mapei Dynamon G Lab 203

2. Test data for materials :

a)Cement used : ULTRATECH OPC 53

b)specific gravity of cement : 3.15
c)Specific gravity of Chemical admixture : 1.09

d)Specific gravity of coarse aggregate :

1)10mm : 2.620
2)20mm : 2.590
3)Fine aggregate : 2.610

e)Water absorption:

1)10mm : 1.42 %
2)20mm : 1.79 %
3)Fine aggregate : 1.25 %

f)Free surface moisture:

1)10mm : 0.00 %
2)20mm : 0.00 %
3)Fine aggregate : 0.90 %
g)Sieve analysis : ATTACHED
3)Calculation target mean strength :

f'ck = fck+1.65*s = 9.95 N/mm²

s=Standard deviation ( As per IS 456-2000) = 3.00 N/mm²
fck=Charecteristic strength ( As per IS 456-2000) = 5.00 N/mm²

4)Slection of water cement ratio :

From table 5 of IS 456 -2000 max W/C for above grade = 0.000
W/C taken for this design= = 1.313

5)Selection of water conteent :

From table 2 maximum water content for 20mm aggregate = 210.000 liter
= 190 liter
Reduction of water percentage (due to admixture using) = 10%
Quantity of water after Reduction of water % 190 liter
=
(due to using of Admixture)

Calculation of Cement content :

Water cement ratio = 1.313
Cementitious t content = 160 Kg

% of Coarse aggregate :

10 mm = 44.00%
20 mm = 56.00%

Proportion of volume of coarse & fine aggregate content:

From Tab-3 volume of coarse aggregate corresponding to For Manual For Pumpable
=
20mm size aggregate and fine aggregate(Zone-3) for taken W/C 0.4774 0.42966 m³
IF Zone - 2 Volme of Coarse aggregate = 0.4574 0.41166 m³
IF Zone - 1 Volme of Coarse aggregate = 0.4374 0.39366 m³
IF zone - 4 Volme of Coarse aggregate = 0.4974 0.44766 m³

=
There fore volume of coarse aggregate for pumpable concrete for corresponding Zone of Fine aggregate 0.58 m³
Vol. Of Fine aggregate = 0.42 m³
Volume of 10mm = 0.000 m³
Volume of 20mm = 0.580 m³
MIX CALCULATIONS :
Volume of concrete = 1 m³

Specific gravity of cement × 1000 = 0.1299 m³

Volume of Water=Massof Water × 1 = 0.1730 m³

Specific gravity of Water × 1000

Volume of Admixture=Massof Admixture × 1 = 0.00289 m³

Specific gravity of Admixture × 1000

Volume of all in aggregate=1- (Volume of cement+Volume of water+Volume of admixture) = 0.6942 m³

Mass of 10mm coarse aggregate = Volume of all in agg. × volume of 10mm coarseagg.×Spe.g of 10mm co.agg×1000 = 0 Kg

Mass of 20mm coarse aggregate = Volume of all in agg. × volume of 20mm coarseagg.×Spe.g of 20mm co.agg×1000 = 1043 Kg

Mass of fine aggregate = Volume of all in agg. × volume of fineagg.×Spe.g of fine.agg×1000 = 761 Kg

MIX PROPORTIONS FOR 1 Cum of concrete :

Cement 1 160 Kg 0.11204482
Fine aggregate 6.8 1095 Kg 0.56022409
10 mm 3.2 506 Kg
20mm 4.5 623 Kg
Water 1.1875 210 Kg
Admixture 0.012 1.92 Kg
Unit mass of fresh concrete = 2596 Kg

Mix Proportions of ingridients

W/C Cement Sand 10 mm 20 mm Admixture

1.188 1 5.00 5.00 5.00 0.012
CONCRETE BATCH DETERMINATION(TRIAL MIX)

1 Date of trial : 27-03-2021

2 Trial mix number : PCC
3 Grade of Concrete : M-05
W/C Cement Sand 10 mm 20 mm Admixture
4 Mix Proportion : 1.188 1 5.00 5.00 5.00 0.012
5 Cementitious Content : 160
6 Cement Type : Ultratech Cement OPC-43
7 Brand of admixture : Mapei Dynamon G Lab 203
Concrete Ingredients per m3 of Concrete

Sl No Details Cement Kg/m³ GGBS 20mm Kg/m³ 10mm Kg/m³ R Sand Kg/m³ Admix Kg/m³ Water kg/m³ Remarks
1 SSD 1m 3 100 60 623 506 1095 1.200 190
2 % of Moisture 0.00 0.00 0.90
3 Moisture content 0.00 0.00 0.900
4 % of Water Absorption 1.43 1.75 1.26
5 Water absorption -1.430 -1.750 -0.360 -3.54
6 Correction on qty -8.909 -8.855 -3.942 -4
7 Net(after correction) 100 60 614 497 1096.260 1.920 186
8 Batch Qty for 0.03m³ 3.500 2.100 21.493 17.400 38.369 0.067 6.495
0.0350 Cubes
Silt content % by volume

Slump in 0 min = 210 mm

Slump in 30 min = 155 mm
Slump in 45 min = mm
Slump in 60 min = 105 mm
Slump in 90 min = mm
Slump in 120 min = mm

No.of cubes casted = 9

Area of cube = 22500 mm²
Concrete Cube test results
Comp.Strength Average
S.NO Trial no. Grade of Concrete cube id Date of casting Date of testing Age in days Wt.of Cube(g) Load in (KN) (N/mm²) (N/mm²)
1 TM08/M05/1 8761 91 4.04

2 TM08/M05/2 30-03-2021 3 days 8665 85 3.78 3.73

3 TM08/M05/3 8770 76 3.38

4 TM08/M05/4 8812 148 6.58

5 00008 M-05 TM08/M05/5 27-03-2021 03.04.2021 7 days 8172 147 6.53 6.58

6 TM08/M05/6 8323 155 6.89

7 TM08/M05/7

8 TM08/M05/8 24.04.2021 28 Days

9 TM08/M05/9

LTHE EIL

SIGNATURE

NAME

DATE
(here )
(6 taken due to after50mm for every 25mm slump 3% water should be increased)
L&T HYDROCARBON ENGINEERING

HRRL-EPCC-03-PFCCU & PRU-RAJASTHAN

Trial Mix Mix Grade :- M05

Project: EPCC 03 Package-PFCCU & PRU
Format No : B224-FCC-
Owner: HPCL Rajasthan Refinery Limited(HRRL) LT-111-CN-QD-FMT-C-IN-
4
PMC: Engineers india Limited (EIL) Date:

Moisture correction for 20mm 10mm R Sand Water Cementitious

SSD Mix inkg/cum 623 506 1095 210 160

Water absorption % 1.02 1.02 1.02 1.02

Field Moisture % 0 0 0 0

Correction Fcator % 1.02 1.02 1.02 1.02

Correction quantity (kg) 6.35 5.16 11.17 2.14

Corrected Batch /cum (kg) 616.65 500.84 1083.83 207.86

Batch size

Cement Brand Ultratech OPC53

Cement 100 6

GGBS 60 3.6

W/C 1.1875

CA I-20mm 623 37.38

CA II-10mm 506 30.36

R Sand 1095 65.7

Freewater+correction

Admixture Mapei Dynamon G Lab

Start time

Slump/flow mm

30 min

60min

90min

120min

150min

180min

Compressive strength

3 days

7 days

28 days

Remarks mix was cohessive and homogeneous

LTHE EIL

Signature:
Name:
Designation:
Date:
L&T HYDROCARBON ENGINEERING

HRRL-EPCC-03-PFCCU & PRU-RAJASTHAN

Site Trial Mix

Project: EPCC 03 Package-PFCCU & PRU

Format No : B224-FCC-LT-111-CN-QD-FMT-
Owner: HPCL Rajasthan Refinery Limited(HRRL)
C-IN-4

PMC: Engineers india Limited (EIL) Date:18.03.2021

Contractor: L&T Hydrocarbon Engineering Documents No: M35/PILING

RECORD OF TRIAL MIX

Sl No. Description Trial Mix
1 Mix reference TC554021000000630P - TM04

2 Date of Casting 18.03.2021

3 Type of Cement JK LAKSHMI PSC

4 Type of Cement Mortar cohessive

5 Type of Admixture FOSROC Auromix 400 QCDA 1317

6 Type of Bipolar Admixture STP Shaliplast LW++

7 CementItious in Kg/Cum 406

8 Water in Kg/Cum 158.33

9 Water cement ratio 0.39

10 % of fine aggregate 42%

11 Proportion of Ingredents 1: 1.885 : 2.582

12 Cement 406

13 Sand 774

14 Admixture dosage in kg/cum 2.842

15 Slump in 120 min 165 mm

16 Compressive Strength

17 3 Days 23.623 N/ sqmm

18 7 Days 40.79 N/ sqmm

19 28 Days 41.85 N/ sqmm

Remarks:

LTHE EIL

Signature:

Name:

Designation:

Date: