Caissons
Caissons
1. INTRODUCTION
Caissons provide an alternative means to achieve adequate founding at intermediate to
significant depths in both land and water environments. This system has been
frequently used overseas as the most practical means to found major bridges in deep
water conditions and is employed in South African harbour engineering for the
construction of wharves and quays. Whereas open caissons are now seldom used for
bridges in South Africa because installation is comparatively slow, this form of
foundation construction can be a viable option for depths of about 5 m to 9 m because
of the very low establishment costs involved.
The function of caissons is essentially the same as for piles, viz to transmit the
applicable combination of permanent and transient loads applied at the top of the
caisson through weak compressive soil or fill materials onto stiff or dense soil strata
or rock at lower levels, in such a manner as to prevent excessive settlement, horizontal
displacement or rotation of the supported structure at the caisson cap level. In addition
caissons are required to be founded at sufficient depth to prevent instability due to
scour arising from major floods, when located in river environments.
Caissons for bridge foundations are usually cellular reinforced concrete structures,
with circular, rectangular or more streamlined plan cross sections comprising one or
more excavation compartments, and which are wholly or partly constructed at higher
level and sunk in stages to the desired founding level, by internal excavation assisted
by the application of kentledge. Caissons are invariably monolithic with the bridge
substructure components which they support.
Small diameter concrete shafts comprising single open cells and constructed in the
same manner as caissons are usually called cylinders. The distinction between
cylinders and caissons is merely one of size and is necessarily arbitrary. Because of
their smaller size (usually up to about 2.5 m diameter), cylinders lend themselves
readily to precast concrete ring elements in their construction. This form of caisson
construction can be very economical down to intermediate depths of about 7 to 8
meters because of the low establishment costs involved, but are not well suited to
sinking through ground containing large boulders or with high water tables. Cylinders
constructed with precast concrete rings are usually filled with reinforced concrete.
Kentledge refers to concrete blocks or similar heavy loads repeatedly erected on the
top of the caisson walls in order to help overcome the frictional resistance of the soil
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surrounding the caisson during the stage by stage process of sinking the caisson into
the ground.
1.1 WHAT IS CAISSON’S?
A caisson is a water-tight box like structure or a chamber, made of wood, steel, or
concrete, usually sunk by excavating within it, for the purpose of gaining access to the
bed of a stream and placing the foundations at a prescribed depth and which
subsequently forms part of the foundation itself. Caissons are adopted when the depth
of water is great and the foundations are to be laid under water. Caissons are generally
built on the shore and launched in to the river floated to the site and sunk at the proper
position.
Caisson foundation is also known as pier foundation. Caisson is a cylinder or hollow
box that is sunk into the ground to a specified depth by auguring a deep hole into the
strata. The cylinder or box is then back filled with concrete, thus creating the
foundation. This type of foundation is most often used when constructing bridge piers
and other such foundations that will be beneath bodies of water since the caissons can
be floated to the correct locations and then sunk in place using concrete.
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1.4 TYPES OF CAISSONS
The shape and size of a caisson depends upon the nature of struct ure for which it is to
be built and the depth up to which it is required to be sunk. Caissons can be broadly
classified in the following three different types.
(1) Open caisson
(2) Box caisson
(3) Pneumatic caisson
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Depending upon their shape, open caissons can be further classified as,
(i) Single wall open caisson
(ii) Cylindrical open caisson
(iii) Open caisson with dredging wells.
Advantages of Open Caissons
The advantages of open caissons are their feasibility to be sunk to great depths. Their
construction cost is relatively low.
Disadvantages of Open Caissons
The disadvantages of the open caissons are that the bottom of the caisson cannot be
thoroughly cleaned and inspected. The concrete seal placed in water is not satisfactory
and soil near the cutting edge may require hand excavation by diver. If obstruction
like boulders or logs are encountered the construction gets slowed down.
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Fig 1.2 Pneumatic caisson
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1.4.3 Box caisson
This type of caisson is similar to open caisson except that it is closed at bottom. The
caisson is cast and cured on land and when required, it is launched in water and towed
to the site for sinking. The caisson is sunk by filling sand, gravel, or concrete in the
empty space inside. The place where the caisson base is to rest must be leveled and as
such box caissons are used in places where the strata of sufficient bearing capacity is
available near the ground. In normal practice, the soft natural bottom soil of the river
bed is dredged out to some depth and the trench thus formed is filled with sand to
have a leveled base. The function of the sand layer is to uniformly distribute the
superimposed loads over the soil below and thus avoid tilting of the caisson.
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1.5 DIFFERENT SHAPES OF CAISSON’S
Caisson’s have different shapes accordingly there named as
1. Circular
2. Dumb well
3. Double D
4. Double octagonal
5. Rectangular
6. Double hexagonal
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1.6 COMPONENTS OF CAISSON FOUNDATION
1.6.2 Topping
Covering provided over the well or caisson is called as topping.
Sand is filled in between topping and bottom plug. Topping also acts as a part
of shuttering for laying the well cap.
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The lower portion of well is sealed by the concrete is called as bottom plug.
1.6.4 Steining
Steining is constructed in concrete or masonry work.
Use of Steining is to provide dead load during sinking operation.
Chapter 2
2. CONSTRUCTION, ANALYSIS AND DESIGN OF
CAISSON FOUNDATION
2.1 CONSTRUCTION OF CAISSON FOUNDATION
Step 1: Preparation of the ground for installation
The surface of working site where the caisson is to be installed is leveled and
the surface condition is improved so that appropriate supporting force can be
supplied.
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We construct a working chamber at a bottom of the caisson, in which earth is
excavated and removed. The chamber is pressurized to the same pressure as
the ground water pressure to make it watertight.
Step 3: Rigging
Cylindrical steel shafts are used for workers to enter or exit the pressurized
working chamber and to remove excavated earth. These shafts have locks (for
both men and materials) to regulate the difference between the atmospheric
pressure on the ground and the pressure in the chamber. Installation of such
locks and shafts is called “rigging work”.
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Fig 2.9 Repeated excavation to sink and construct caisson
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2.2 SINKING PROCESS OF CAISSON FOUNDATION
2.2.1 Laying of Curbs
In dry ground excavate up to 50 cm in river bed and place the cutting edge at the
required position. If the curb is to be laid under water and depth of water is greater
than 5 m, prepare Sand Island and lay the curb. If depth of water exceeds 5 m built
curb in dry ground and float it to the site.
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When well goes on sinking skin friction increases and weight of well
decreased due to buoyancy.
When the well does not sink, sunk by applying kentledge. If this operation is
not sufficient jet outside the well or grease the outside. A typical loading on
steining by kentledge.
Go on adding sections of steining (2 to 5 m in length) up to the required
founding strata.
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Dead load of superstructure and substructure
Live load
Kentledge during sinking operation
2. Horizontal forces
Braking and tractive effort of vehicles
Forces due to resistance of bearings
Forces due to water current or waves
Centrifugal forces
Wind or Seismic forces
Earth pressures
Other horizontal or uplift forces like those due to provision of
transmission line tower with broken wire condition
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2.4.2 Pender’s Analysis
Pender proposed an analysis for lateral stability of wells in 1947. He considered two
wells for the analysis, namely, light wells and heavy wells.
Assumptions
The sandy soil around the well was assumed to behave as linear springs with
stiffness increasing with depth.
In heavy well, friction was assumed to develop at the base, whereas in light
wells, no friction was assumed to develop at the base.
In heavy well, the well was assumed to rotate about the base, whereas in a
light well the rotation is assumed at a point above the base.
The equation satisfying the boundary conditions of static equilibrium is solved with
the soil modulus using the concept of imminent plastic condition at the surface.
It was suggested that the depth of embedment of the well may be reduced by 15% and
25% for light and heavy wells, if plastic flow of soil up to a certain depth is allowed
in the front face.
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embedment is less than 0.5 times the width of the foundation in the direction of lateral
force.
The assumptions made in the elastic theory method are:
1. The soil surrounding the well and below the base is perfectly elastic,
homogeneous and follows Hooke’s law.
2. Under design loads, the lateral deflections are so small that the unit soil
reaction, p increases linearly with increasing lateral deflection z such that
p=KHz, where KH is the coefficient of horizontal subgrade reaction at the
base.
3. The coefficient of horizontal subgrade reaction increases linearly with
depth in cohesion less soil.
4. The well behaves as a rigid body and is acted upon by a unidirectional
horizontal force H and a moment Mo at scour level.
ULTIMATE SOIL RESISTANCE
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1 /3
Q
Ds = 0.473 *
f( )
Where, Ds = scour depth, m
Q = design discharge, m3/s
f = silt factor = 1.76√ dm
Cutting edge
The cutting edge should have a sharp angle for cutting through the soil. It should
be strong enough so that it does not bend when penetrating through a soil
containing boulders.
A sharp vertical edge having an angle of 30 0 with the vertical or having a slope of
one horizontal to two vertical.
Well curb
It is generally made of reinforced concrete. During sinking operation, the curb
cuts through the soil.IRC: 21-1972 recommends a minimum reinforcement of
72kg/m3 in a well curb. The reinforcement should be properly arranged.
The slope of the inner face of the curb should be such as to push forward easily.
The angle with the vertical should preferably be not more than 30 0 in ordinary soil
and 450 for sandy soil.
Well steining
The wall of the well or well steining is the main box of the caisson. As per IS: 78-
1973, the thickness of steining should not be less than 500mm or that given by the
following equation
t = kd√ De
t = minimum thickness of concrete steining
d = external diameter of circular well
De = depth of well in m below GL
k = constant depending on nature of subsoil and steining material ranging from
0.03 to 0.068
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1. Non-uniform bearing capacity.
2. Obstruction on one side of the well.
3. Sand blowing in wells during sinking. It will cause sudden sinking of well.
4. Materials should be removed from all sides equally otherwise the well may
experience tilt
5. Sudden sinking due to blasting may also cause tilting of well.
6. Irregular casting of Steining will cause less friction on one side leads to
chances of tilting of well.
The following precautions are useful in avoiding tilts and shifts in wells:
The outer surface of the well curb and well Steining must be as regular and as
smooth as possible.
The radius of the well curb should be kept about 20mm to 40mm larger than
the outer radius of the well steining. The well curb thus projects out from the
well steining. This projection should be equal and uniform on all sides.
Cutting edge should be of uniform thickness and sharpness.
Dredging should be done uniformly and on all sides of the well. For a twin
well, dredging should be done in both dredge holes uniformly.
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Fig 2.9 Water Jetting
2.7.2 Eccentric Loading
The caisson is normally given the additional loading called kentledge in order
to have necessary sinking effort. In this method, eccentric loading or kentledge
is applied in higher side so as to have greater sinking effort.
For proper application of eccentric loading a platform with projection on
higher side can be placed over the top of caisson
The eccentric load is kept on projected part of platform. Thus tilt can be
rectified.
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Sinking of caisson on higher side due to excess excavation is more. This is all right in
the early stages, otherwise dewatering of caisson or well is needed and open
excavation may be done on higher side.
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2.7.6 Pulling the Well or Caisson
This method is most suitable and effective in preliminary or early stages of sinking
operation. Steel ropes or cables are used pull the caisson or well. Pulling of caisson or
well is done on higher side of well or caisson
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Chapter 3
3. USES, APPLICATIONS AND CAISSON DISEASE
3.1 USES OF CAISSONS
Caissons are more suitable for the deep foundation under water where the
foundation should be extended up to or below the river bed so as to obtain the
proper stability.
Caissons as type of well foundation is constructed in connection with
excavation for foundation of piers and abutments in rivers and lake, bridges,
break water dock structures for the point of view of shore protection, lamp
house etc.
When the construction of well foundation to be done underwater, the
construction of caisson are more preferable.
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When depth of water in river, lake or sea etc. is more, then caisson structure is
used.
Caisson is used as foundation for bridges piers, and abutments in rivers, seas,
lakes, break waters and other shore construction works.
It is also used for pump house which are subjected to huge vertical as well as
horizontal forces.
It is also occasionally used for large and multi storey building and other
structures.
The above mentioned pains are not that serious or fatal, but a workman is
actually suffering during decompression and effect causing depression is
called caisson disease.
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Regardless of the name, the disease remains the same. It is “too much nitrogen
disease.” Normally, tissues at a constant pressure are saturated with a certain
amount of dissolved inert nitrogen. If ambient pressure drops, there is a
concomitant fall in the nitrogen pressure. Disequilibrium ensues and tissue
super saturation takes place. As a result, the tissues tend to release "excess"
nitrogen to the vascular system for delivery to the lungs where it is exhaled
into the atmosphere. Thus, a new equilibrium is established. Unfortunately, the
change in pressure can exceed the body's capability to release the extra
nitrogen. Once a critical point is reached the nitrogen can no longer remain
dissolved and bubbles form. These bubbles may develop in the tissues
themselves or in the vasculature or, for that matter, may simply grow from
circulating micronuclei (micro bubbles) already present. In any event, the
myriad of symptoms caused by these bubbles define decompression sickness.
Following are the caisson disease caused by decompression:
Severe pains in joints leading to bends.
It may cause paralytic death.
Excessive oxygen get absorbed in the blood and tissues during decompression
is more troublesome to workmen. Absorbed oxygen gas is thrown out of blood
in the form of bubbles which can block in vessels and may cause bursting of
vessels.
If bubbles are developed in joints it causes bends.
If the bubbles are developed in spinal cord, it causes paralysis and if the
bubbles are developed in heart, it causes heart attack.
Caisson diseases can be controlled by recompression followed by slow
decompression.
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MY CONTRIBUTION
In this study, from all the previous discussion and consideration it is concluded that
Caissons provide an alternative means to achieve adequate foundation at intermediate
to significant depths in both land and water environment. Therefore, Caissons serve a
wide variety of purposes in bridge, quay, lock head, breakwater or many other
projects. Caisson foundation will keep the soils underneath the building or structure
from moving vertically. Since a caisson foundation is drilled into the earth and large
concrete filled cylinders are placed within the ground rather than on top, the
settlement of the soil will not cause many difficulties for the structure.
While a caisson foundation sounds ideal, there are also many downfalls to using this
type of foundation rather than the traditional foundation.
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There is a lack of expertise of these types of foundations. Construction
managers and crews are not as familiar with the procedures and protocols related
to caissons.
The construction procedures for placing caissons are very sensitive. This is
why there are not many construction managers who are willing to work on a job
requiring caissons to be placed.
There is a major lack of inspectors who are qualified to inspect the
construction of caisson foundations to ensure that they are safe and secure.
This form of foundation construction is subjected to various degree of financial,
technical and physical risk because of the uncertainties and arising from deep
foundations in ground conditions which can be highly variable and environment
which often have high water tables or are subject to flooding.
REFERENCES
1. Gopal Ranjan, Rao A S R – BASIC AND APPLIED SOIL MECHANICS,
New Age International Publishers, 2000
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5. Varghese P. C. – FOUNDATION ENGINEERING,PHI private limited,
February 2011
CONTENTS
Abstract....................................................................................................................................iii
Acknowledgement....................................................................................................................iv
Contents....................................................................................................................................v
List of Figures...........................................................................................................................vii
1. INTRODUCTION.................................................................................................................1
1.1 WHAT IS CAISSON’S?......................................................................................................2
1.2 WHY TO USE A CAISSON FOUNDATION?........................................................................2
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1.3 WHEN IS CAISSON FOUNDATION PREFERRED?...............................................................2
1.4 TYPES OF CAISSONS........................................................................................................3
1.4.1 Open Caissons..........................................................................................................3
1.4.2 Pneumatic caisson...................................................................................................4
1.4.3 Box caisson...............................................................................................................6
1.5 DIFFERENT SHAPES OF CAISSON’S..................................................................................7
1.6 COMPONENTS OF CAISSON FOUNDATION.....................................................................7
2. CONSTRUCTION, ANALYSIS AND DESIGN OF CAISSON FOUNDATION..................................9
2.1 CONSTRUCTION OF CAISSON FOUNDATION...................................................................9
2.2 SINKING PROCESS OF CAISSON FOUNDATION..............................................................11
2.2.1 Laying of Curbs.......................................................................................................11
2.2.2 Construction of Well Steining................................................................................11
2.2.3 Sinking Operation...................................................................................................12
2.3 LOADS ON CAISSON FOUNDATION...............................................................................13
2.4 ANALYSIS OF CAISSON FOUNDATION...........................................................................13
2.4.1 Terzaghi’s Analysis.................................................................................................13
2.4.2 Pender’s Analysis...................................................................................................14
2.4.3 Banerjee And Gangopadhyay’s Analysis................................................................14
2.4.4 IRC Method............................................................................................................15
2.5 DESIGN CONSIDERATIONS............................................................................................15
2.6 TILTING AND SHIFTING.................................................................................................17
2.7 REMEDIAL MEASURES TO RECTIFY TILT AND SHIFT......................................................17
2.7.1 Water Jetting..........................................................................................................17
2.7.2 Eccentric Loading...................................................................................................18
2.7.3 Excavation Under Cutting Edge;.............................................................................18
2.7.4 Providing temporary obstacles below the Cutting Edge........................................19
2.7.5 Pushing the Caissons or Well with Jack..................................................................19
2.7.6 Pulling the Well or Caisson.....................................................................................20
2.7.7 Strutting the Caissons or Well:...............................................................................20
3. USES, APPLICATIONS AND CAISSON DISEASE......................................................................22
3.1 USES OF CAISSONS........................................................................................................22
3.2 APPLICATIONS OF CAISSON FOUNDATION...................................................................22
3.2.1 Box Caisson............................................................................................................22
3.2.2 Pneumatic Caisson.................................................................................................22
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3.3 CAISSON DISEASES........................................................................................................23
MY CONTRIBUTION.............................................................................................................25
REFERENCES........................................................................................................................26
List of Figures
Fig 1.1Open caisson.......................................................................................................3
Fig 1.2 Pneumatic caisson..............................................................................................5
Fig 1.3 Box Caisson.......................................................................................................6
Fig 1.4 Different shapes of Caisson’s............................................................................7
Fig 1.5 Components of Caisson Foundation..................................................................7
Fig 2.1 Ground Prepration..............................................................................................9
Fig 2.2 Construction of working chamber.....................................................................9
Fig 2.3 Rigging.............................................................................................................10
Fig 2.4 Repeated excavation to sink and construct caisson.........................................10
Fig 2.5 Testing the bearing capacity of soil.................................................................10
Fig 2.6 Concrete filling for working chamber.............................................................11
Fig 2.7 Typical Sand Island.........................................................................................11
Fig 2.8 Loading Steining by Kentledge.......................................................................12
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Fig 2.9 Water Jetting....................................................................................................18
Fig 2.10 Eccentric loading on higher side....................................................................18
Fig 2.11 Excavation on Higher side.............................................................................19
Fig 2.12 Wooden sleeper provided below cutting edge...............................................19
Fig 2.13 Pushing of Caisson by Jack...........................................................................20
Fig 2.14 Pulling the well..............................................................................................20
Fig 2.15 Strutting the caissons....................................................................................21
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