0% found this document useful (0 votes)
344 views

Catalogue Techmaflex UK US

This document provides information on hose assembly machines and equipment made by General Hydraulics. It includes descriptions of starter, professional, and full service workshop options with specifications for various crimping, cutting, skiving, and testing machines ranging from capacities of 1" to over 2" and prices ranging from pages 4 to 44. The company aims to provide reliable equipment and service for hose assembly across industries.

Uploaded by

Agustinus Waluyo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
344 views

Catalogue Techmaflex UK US

This document provides information on hose assembly machines and equipment made by General Hydraulics. It includes descriptions of starter, professional, and full service workshop options with specifications for various crimping, cutting, skiving, and testing machines ranging from capacities of 1" to over 2" and prices ranging from pages 4 to 44. The company aims to provide reliable equipment and service for hose assembly across industries.

Uploaded by

Agustinus Waluyo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 23

HOSE ASSEMBLY MACHINES

GENERAL HYDRAULICS

The assembly moves with us.


Contents page

Starter workshop. . .................................... p.4/5 XL Crimp 550. . ......................................... p.33


Professional workshop.............................. p.6/7 S Cut 22/V Cut 22.................................... p.34
Full service workshop.. .............................. p.8/9 S Duo 30. . ............................................... p.35
Field service & Mobile workshop 12V/24V.. ... p.10/11 S Cut 55/S Cut 30.................................... p.36
Container line.......................................... p.12/13 P Cut 90................................................. p.37
Expert service line.................................... p.14/15 S Skive 100 / H Skive................................ p.38
XXL workshop......................................... p.16/17 P Skive 205............................................. p.39
H Crimp 80. . ............................................ p.18 Complementary products.......................... p.40/41
H Crimp 137............................................ p.19 Notes..................................................... p.42
S Crimp 137.. ........................................... p.20 Machine data table................................... p.43
S Crimp 240............................................ p.21 Other documentations.............................. p.44
S Crimp 350/350L.................................... p.22
OPTIONS................................................ p.23
V Crimp 137. . ........................................... p.24
V Crimp 240 / 350. . ................................... p.25 CRIMPING
Techmaflex, a leader N Crimp 70/N Crimp 80............................. p.26
CUT TING
in hose assembly Technology P Crimp 240............................................ p.27
since 1987 P Crimp 320............................................ p.28
P Crimp 480............................................ p.29
SKIVING
From being founded in 1987, Techmaflex has become
known for the quality and reliability of its benchtop
XL Crimp 400. . ......................................... p.30
XL Crimp 320. . ......................................... p.31
MARKING
equipment and crimping solutions. Today, Techmaflex
is a leader in Europe on benchtop crimping and its
supporting equipment range. Techmaflex has grown
XL Crimp 800.. ......................................... p.32 TESTING
globally with an established equipment range for
portable equipment, benchtop equipment, OEM level
and Industrial hose applications. Techmaflex has
worked closely with a hose and fitting manufacturer to
ensure the equipment meets the toughest demands
of the hose industry. This alliance has allowed
Techmaflex to design machines perfectly suited for
hose assemblers in all industries.

Now established with offices in North America, Asia,


Russia, and manufacturing in Europe, Techmaflex has
established a global network to support our customers
with prompt service and support for all equipment.

Techmaflex continues to innovate in order to serve


the expanding market with reliable, hard working
equipment and unbeatable service. When you decide
on your next line of equipment, look for the “Original
Techmaflex” Stamp to ensure you have the best so you
can make the best.

In continuity with our innovation , we have decided


to rename all our machines to better suit their
application.

2 www.techmaflex.com 3
STARTER
WORKSHOP
Ideal for workshops
servicing agricultural,
light construction,
public works, forestry,
transport and
industrial equipment. S Crimp 137 p.20
Economical, easy to
Capacity: 1’’ 1/4 4SP
use and with a capacity
Ergonomic micrometer
of 1’’¼, it meets your
Compact head
daily demands. This
Die storage included
equipment allows you
Multiple voltage options
to be reactive and
Accurate S Cut 22 p.34
autonomous with your
Easy to move
customer’s needs.
Cylinder protection Capacity: 1’’ 1/4 4SP
Easy die set up Smooth bending system
90° cut
Clean cut
Scalloped blade
Dust collector included
Multiple voltage options

H Skive p.38
Capacity: 2’’
Economic
Simple
Compact
Robust
Plug’n skive system

4 www.techmaflex.com www.techmaflex.com 5
PROFESSIONAL
WORKSHOP
Dedicated to
maintenance
specialists, dealers
and small OEM’s
serving industry,
public works, trucks, S Crimp 240 p.21
lifting, construction
and agriculture . Its Capacity: : 2’’ 4SP
capacity to 2’’ 4SP Ergonomic micrometer / Easy set up
allows you to answer Radial Die Movement
many requests High crimping force
and ensures high Electronic control including counters &
production autonomy. semi-automatic opening
The quality of the Cylinder protection
S Clean 50 p.41
hose assemblies will Easy front access for elbow fittings
reinforce your image Capacity: 2’’ Energy savings
and your reputation Number of Nozzles 10 to suit hose ID Automatic Maintanance Alerts
toward a large panel
of customers. This
investment guarantees
sustainability and
profitability of
your business.

S Duo 30 p.35
Capacity: 2’’ 4SP
2 in 1
Easy to use
Compact
Economic
Internal & external skiving with knives
Electronical brake motor
Dust collectors included
2 way rotation
Scalloped blade

S Mark 50 p.41
Capacity: 2’’

6 www.techmaflex.com www.techmaflex.com 7
FULL SERVICE
WORKSHOP
Power, robustness S Crimp 350 p.22
and reliability
make it the best Capacity: : 2’’ 6SP - 4’’ Industrial
package recognized High power & large opening in a very
by maintenance S Cut 55 p.36 compact design
specialists in Ergonomic micrometer
heavy equipment, Capacity: 2’’ 6SP Radial die movement
repair stores and Smoke free Electronic control including counters &
Digital counters included
P Skive 205 p.39
medium OEM. semi-automatic opening
Its capacity of 2’’ 6SP Maintenance control Capacity: 3’’ Cylinder protection
and 4” on industrial Feeding guides Plug’n skive system Groove for 90° long drop
hoses is ideal for Ergonomic design Large dust collector Large die available for industrial hoses
companies working Comfortable Robust & easy adjustable knife S Push 1500 p.40 High flow pump
in maintenance Large and double pedal High capacity Energy savings
for mining, drilling, Scalloped blade Fast Capacity: all hydraulic hoses from ¾’’ Automatic maintenance alerts
ports, steel mills, Mobile 2 way rotation up to 2’’ Interlock Easy set up
petrochemical and
public works.

S Mark 50 p.41
Capacity: 2’’

8 www.techmaflex.com www.techmaflex.com 9
H Skive p.38
Capacity: 2’’
FIELD SERVICE Economic
Simple
& MOBILE Compact
Robust
WORKSHOP Plug’n skive system
12V/24V
A compact and robust
line up to 2’’, perfect
for on-site repair. The
hand crimper, H Crimp V Cut 22 p.34
80 (PM 18), offers H Crimp 80 p.18
Capacity: : 1’’ 1/4
accessibility to all sites.
Capacity: 1’’ 2WB Smooth bending system
A complete 12V line
Compact 90° cut
delivers hose assembly
Light weight Clean cut
quality equal to the one
Easy control Scalloped blade
obtained in workshop.
Balanced design Dust collector included
Dual stage pump Light weight

V Crimp 137 p.24


Capacity: : 1’’ 1/4 4SP
Light weight
Precise
Compact
Quick
Capable of crimping 90° elbows
Well balanced
Robust
Cylinder protection
Remote

10 www.techmaflex.com www.techmaflex.com 11
S Crimp 350 p.22

CONTAINER Capacity: 2’’ 6SP - 4’’ Industrial


High power & large opening in a very
LINE compact design
Ergonomic micrometer
The performance of our Radial die movement
machines in mining, Electronic control including counters &
steel mills, drilling and semi-automatic opening
public works gathered Cylinder protection
in a container. S Cut 55 p.36 Groove for 90° long drop
The capacities of Large die available for industrial hoses
this package will Capacity: 2’’ 6SP High flow pump
guarantee autonomy Smoke free Energy savings
in the most remote Digital counters included Automatic maintenance alerts
places. The smoke Maintenance control Easy set up
suction integrated to Feeding guides
the cutting machine Ergonomic design
ensures a clean Comfortable
and safe working Large and double pedal
environment. Scalloped blade
P Skive 205 p.39 Mobile

Capacity: 3’’
Plug’n skive system
Large dust collector
Robust & easy adjustable knife
High capacity
Fast
2 way rotation

S Mark 50 p.41
Capacity: 2’’

H Crimp 137 p.19


Capacity: 1’’ 1/4 4SP
High capacity
Narrow head
Audio-Visual Signal
350 bar technology more robust & reliable
than 700 bar
Large opening

12 www.techmaflex.com www.techmaflex.com 13
EXPERT
SERVICE
LINE
Result of our
collaboration with
OEM assemblers and
hose manufacturers,
our expert workshop
combines power, P Cut 90 p.37
reliability, speed,
Capacity: 3’’ 6SP
openness and comfort.
Very powerful P Crimp 480 p.29
Techmaflex is now
Heavy duty for difficult cuts
the most innovative
Hydraulic bending Capacity: : 3’’ 6SP
manufacturer in
Large blade High crimping force
machines dedicated
Electronic soft start Large opening
to OEM, for instance:
Large dies available for industrial hoses
«i-crimp system»
Easy die set up with ergonomic gun
which guarantees a
Long master-dies
constant control of
Robust
hose assemblies.
Optional « I-crimp » quality control system
P Skive 205 p.39
Capacity: 3’’
Plug’n skive system
Large dust collector
Robust & easy adjustable knife
High capacity
Fast
2 way rotation

S Push 1500 p.40


Capacity: all hydraulic hoses from ¾’’
up to 2’’ Interlock

14 www.techmaflex.com www.techmaflex.com 15
XXL XL Crimp 800 p.32

WORKSHOP Capacity: 3’’ 8SP - 4’’ 4SP- 6’’ Industrial


Designed for heavy duty hydraulic
A workshop developed assemblers
on a complete High speed
range of Industrial High power
crimpers combining Accurate even on large diameters
power, openness, Ergonomics
ergonomics and Optional « I-crimp » quality control system
solutions for handling Step crimping capability with « I-crimp »
large diameters. This
workshop increases
your potential of
opportunities. It allows
you to prospect many
and various markets
and thus amortize your
investment quickly.
Our knowledge of the
activity constraints led
us to offer ergonomic
solutions adapted
to the handling of
large diameters.

16 www.techmaflex.com www.techmaflex.com 17
H Crimp 80 H Crimp 137
PM 18 PMH 28
Field service & Mobile workshop Field service & Mobile workshop

• Compact • High capacity


• Light Weight • Narrow head
• Easy to Use • Audio-Visual Signal
• Balanced design
• Dual stage pump
• 3 50 bar technology more robust &
reliable than 700 bar

• Large opening

Options

EG DSP

Hydro-pneumatic Die sets for brake & Air Marking dies


pump conditioning hoses

Technical features Dies selection Technical features Dies selection

Capacity. . ..................... 1’’ 2WB N° Dies selection Lenght Capacity. . ..................... 1’’ 1/4 4SP N° Dies selection Lenght N° Dies selection Lenght
Crimp range.................. 4 - 43 mm Crimp range.................. 4 - 70 mm
6 06-08 56 mm 4 04-06 56 mm 33* 33-36 70 mm
Crimp force. . ................. 80 t 8 08-10 56 mm Crimp force. . ................. 137 t 6 06-08 56 mm 36 36-39 70 mm
Opening with dies.......... +20 mm 10 10-12 56 mm Opening with dies.......... +28 mm 8 08-10 56 mm 39* 39-42 70 mm
Complete opening.......... 59 mm 12 12-15 56 mm Complete opening.......... 100 mm 10 10-12 56 mm 42 42-45 70 mm
15* 15-18 56 mm 12 12-15 56 mm 45* 45-48 70 mm
Master-die length. . ......... 56 mm 18* 18-21 56 mm Master-die length. . ......... 75 mm 15* 15-18 56 mm 48 48-51 70 mm
Dimensions. . ................. 330 x 250 x 400 mm - 28 kg 21* 21-24 56 mm Dimensions. . ................. 480 x 250 x 340 mm - 55 kg 18* 18-21 56 mm 51 51-54 75 mm
Packing details ............. 800 x 600 x 830 mm - 41 kg 24* 24-27 56 mm Packing details.............. 800 x 600 x 830 mm - 75 kg 21* 21-24 56 mm 54 54-57 75 mm
27* 27-30 56 mm 24 24-27 56 mm 57 57-60 75 mm
30* 30-39 56 mm 27* 27-30 56 mm 60 60-66 75 mm
39 39-43 56 mm 30 30-33 56 mm 66 66-70 75 mm

* Die sets included in the standard package. * Die sets included in the standard package.

18 www.techmaflex.com www.techmaflex.com 19
S Crimp 137 S Crimp 240
SE 28 PE 38
Starter workshop Professional workshop

• Ergonomic micrometer • Ergonomic micrometer


• Compact head • Radial Die Movement / Easy set up
• Die storage included • High crimping force
• Multiple Voltage Options • Electronic control including
counters & semi-automatic opening
• Accurate
• Cylinder protection
• Easy to move
• Easy front access for elbow fittings
• Cylinder protection
• Energy savings
• Easy die set up
• Automatic Maintenance Alerts

Standard Options Standard Options

EG DSP DST EG DSP DST

Ergonomic micrometer Front die storage Electrical Die sets for brake & Air Marking dies Ergonomic micrometer Smart control panel Electrical Mechanical Die sets for brake & Air Marking dies
footswitch** conditioning hoses footswitch backstop conditioning hoses

Technical features Dies selection Technical features Dies selection

Capacity. . ..................... 1’’ 1/4 4SP N° Dies selection Lenght N° Dies selection Lenght Capacity. . ..................... 2’’ 4SP N° Dies selection Lenght N° Dies selection Lenght
Crimp range.................. 4 - 70 mm Crimp range.................. 4 - 76 mm
4 04-06 56 mm 33* 33-36 70 mm 4 04-06 56 mm 36 36-39 90 mm
Crimp force. . ................. 137 t 6 06-08 56 mm 36 36-39 70 mm Crimp force. . ................. 240 t 6 06-08 56 mm 39* 39-42 90 mm
Opening with dies.......... +28 mm 8 08-10 56 mm 39* 39-42 70 mm Opening with dies.......... +38 mm 8 08-10 56 mm 42 42-45 90 mm
Complete opening.......... 100 mm 10 10-12 56 mm 42 42-45 70 mm Complete opening.......... 118 mm 10 10-12 56 mm 45* 45-48 100 mm
12 12-15 56 mm 45* 45-48 70 mm 12 12-15 56 mm 48 48-51 100 mm
Master-die length. . ......... 75 mm 15* 15-18 56 mm 48* 48-51 70 mm Master-die length. . ......... 100 mm 15* 15-18 56 mm 51* 51-54 100 mm
Motor.......................... 2,2 kW 18* 18-21 56 mm 51 51-54 75 mm Motor.......................... 4 kW 18* 18-21 56 mm 54 54-57 100 mm
Dimensions. . ................. 600 x 400 x 490 mm 21* 21-24 56 mm 54 54-57 75 mm Dimensions. . ................. 600 x 390 x 630 mm 21* 21-24 56 mm 57* 57-60 100 mm
85 kg with oil 24* 24-27 56 mm 57 57-60 75 mm 180 kg with oil 24* 24-27 70 mm 60 60-66 100 mm
27* 27-30 56 mm 60 60-66 75 mm 27* 27-30 90 mm 66* 66-70 100 mm
Packing details ............. 800 x 600 x 830 mm - 130 kg Packing details ............. 1170 x 770 x 1100 mm - 234 kg
30 30-33 56 mm 66 66-70 75 mm 30 30-33 90 mm 70 70-76 100 mm
Voltages available. . ......... 400V 3PH Voltages available. . ......... 400V 3PH 33* 33-36 90 mm
230V 3PH/1PH 230V 3PH/1PH
110V 1PH

* Die sets included in the standard package.


** to be ordered with the machine * Die sets included in the standard package.

20 www.techmaflex.com www.techmaflex.com 21
S Crimp 350/350L
PE 58 Pro / PE 58 Eco
Options
Full service workshop

Smart control panel


• High power & large opening in a very The SCP is an electronic device to manage
compact design the hose crimping operation in an easy,
convenient and smart way.
• Ergonomic micrometer / Easy set up The SCP becomes a great tool for hose
• Radial Die Movement EG-Plastic SRC-Aluminium
assemblies in series thanks to the daily
counter and the adjustment of the opening.
• Electronic control including Smart maintenance lights will support you to
counters & semi-automatic opening keep your machine in a perfect state.
The Stop/ Start system is a great asset to avoid
• Cylinder protection unnecessary waste of energy and to increase
machine life.
• Groove for 90° long drop
• Die sets available for Industrial hose
• Energy savings
• Automatic Maintenance Alerts ISD
DST DSP The ISD is the most
userfriendly touch screen control available
on the market. The ISD allows for automatic
EG / SRC / DSP / DST die selection, semi-automatic opening and
Standard Options
preventive maintenance alerts. Via USB, you
Our patented Ergonomic Gun is available on all can upload and download crimping charts
EG DST Electrical
Electric Crimpers. It’s ease of use makes it and machine data. Once the crimping chart is
footswitch
an essential tool for increased productivity, created, a scrolling list makes hose and fitting
comfort and safety. The gun allows the user selection easy. It is also possible to create a
to change the entire die set at one time and personalized crimping chart directly on the
store them on the crimper table (DST) or on machine or through a PC.
the die panel (DSP). Dies are changed in a
static position with the head closed to avoid
Ergonomic micrometer Smart control panel Marking dies DSP Mechanical backstop Die sets for brake & Air pin damage and broken parts. The EG is
conditioning hoses availble in Aluminum as well (SRC). I-crimp
The I-crimp system is the most developped
and reliable safety system on the market. By
Technical features Dies selection controling the pressure needed on your hose
assembly, you will avoid quality problems
and human errors. Indeed, the crimping is
Capacity. . ..................... 2’’ 6SP - 4’’ Industrial N° Dies selection Lenght N° Dies selection Lenght CME validated by pressure to avoid uncrimped
Crimp range.................. 4 - 130 mm ends or wrong selection of ferrule or fitting.
4 04-06 56 mm 51* 51-54 110 mm The electric footswitch enables the operator to Thanks to this system, you can also manage
Crimp force. . ................. 350 t 6 06-08 56 mm 54 54-57 110 mm handle to hose assembly with both hands in crimping sequences which is quite usefull
Opening with dies.......... +54 mm 8 08-10 56 mm 57* 57-60 110 mm safe operation thanks to the emergency stop . for assembling hoses componed of straight
10 10-12 56 mm 60 60-66 110 mm In other words, it offers more comfort in your
Complete opening.......... 180 mm and elbow fittings, it is also a great asset for
12 12-15 56 mm 66* 66-70 110 mm daily work. industrial hose assemblies.
Master-die length. . ......... 115 mm 15* 15-18 56 mm 70 70-73 110 mm
Motor.......................... 5,5 kW (4 kW*) 18* 18-21 56 mm 73* 73-76 125 mm
21* 21-24 56 mm 76 76-80 125 mm
Dimensions*. . ................ 730 x 483 x 812 mm
260 kg with oil 24* 24-27 70 mm 80 80-86 125 mm
27* 27-30 90 mm 86 86-90 125 mm Special dies
Packing details* ............ 1170 x 760 x 1100 mm 30 30-33 90 mm 90 90-95 125 mm
320 kg Brake BAM
33* 33-36 90 mm 95 95-99 125 mm
Dimensions. . ................. 600 x 400 x 750 mm A/C
36 36-39 90 mm 99 99-112 125 mm The mechanical backstop is an excellent tool
240 kg with oil Marking dies
39* 39-42 90 mm 112 112-117 125 mm for a fast and ideal positioning of the fitting.
Packing details ............. 1170 x 760 x 1100 mm Small diameters
42 42-45 90 mm 117 117-122 125 mm
300 kg 45* 45-48 100 mm 122 122-130 125 mm
Voltages available. . ......... 400V 3PH - 230V 3PH/1PH 48 48-51 100 mm
* Die sets included in the standard package.
* S Crimp 350L only
22 www.techmaflex.com www.techmaflex.com 23
V Crimp 137 V Crimp 240 / 350
PE 28 12V PE 38 12V / PE 58 12V
Field service & mobile workshop Field service & mobile workshop

• Light Weight • Ergonomic micrometer


• Precise • Quick
• Compact • Die radial movement
Radial Die Movement
• Quick
• 2’’ 4SP / 2’’ 6SP capacity
• Capable of Crimping 90° Elbows
• Cylinder protection
• Well balanced
• Resistant
• Robust
• Remote Head mounting available.
• Cylinder protection
• Remote Head mounting available.

Options Standard Options

DSP EG EG Battery & charger

Battery & charger Die sets for brake & Air Marking dies Ergonomic micrometer Front die storage DSP Marking dies Die sets for brake & Air
conditioning hoses conditioning hoses

Technical features Dies selection Technical features Dies selection

Capacity. . ..................... 1’’ 1/4 4SP N° Dies selection Lenght N° Dies selection Lenght Capacity. . ..................... 2’’ 4SP / 2’’ 6SP* N° Dies selection Lenght N° Dies selection Lenght
Crimp range.................. 4 - 70 mm Crimp range.................. 4 - 76 mm / 4 - 130 mm* 4 04-06 56 mm 36 36-39 90 mm
4 04-06 56 mm 33* 33-36 70 mm
Crimp force. . ................. 137 t 6 06-08 56 mm 36 36-39 70 mm Crimp force. . ................. 240 t / 350 t* 6 06-08 56 mm 39* 39-42 90 mm
Opening with dies.......... +28 mm 8 08-10 56 mm 39* 39-42 70 mm Opening with dies.......... +38 mm / +54 mm* 8 08-10 56 mm 42 42-45 90 mm
10 10-12 56 mm 42 42-45 70 mm 10 10-12 56 mm 45* 45-48 100 mm
Complete opening.......... 100 mm Complete opening.......... 118 mm / 180 mm* 12 12-15 56 mm 48 48-51 100 mm
12 12-15 56 mm 45* 45-48 70 mm
Master-die length. . ......... 75 mm 15* 15-18 56 mm 48* 48-51 70 mm Master-die length. . ......... 100 mm / 115 mm* 15* 15-18 56 mm 51* 51-54 100 mm
Motor.......................... 2 kW 18* 18-21 56 mm 51 51-54 75 mm Motor.......................... 2 kW 18* 18-21 56 mm 54 54-57 100 mm
21* 21-24 56 mm 54 54-57 75 mm 21* 21-24 56 mm 57* 57-60 100 mm
Dimensions. . ................. 580 x 430 x 565 mm Dimensions. . ................. 580 x 430 x 625 mm
90 kg with oil 24* 24-27 56 mm 57 57-60 75 mm 130 kg with oil 24* 24-27 70 mm 60 60-66 100 mm
27* 27-30 56 mm 60 60-66 75 mm 27* 27-30 90 mm 66* 66-70 100 mm
Packing details ............. 800 x 600 x 830 mm - 102 kg Packing details ............. 800 x 600 x 830 mm - 180 kg 30 30-33 90 mm 70 70-76 100 mm
30 30-33 56 mm 66 66-70 75 mm
33* 33-36 90 mm

* Die sets included in the standard package.


* V Crimp 350 only * Die sets included in the standard package.

24 www.techmaflex.com www.techmaflex.com 25
N Crimp 70/N Crimp 80 P Crimp 240
PEP108 / PEP 158 PES 58
Expert Service Line Expert Service Line

• Easy to use • First OEM machine up to 1 ¼’’


• Accurate • Ergonomics
• Robust die holder system • Fast
• Automatic opening • Low maintenance
• High speed • Easy die set up with ergonomic gun
• Large opening
• Large capacity
• Available with 6 master-dies

Options

Standard Options Standard

EG DSP Mechanical backstop I-crimp system

Ergonomic micrometer Electrical Automatic central ISD Electrical footswitch Mirror Hose hook Die sets for brake & Air Marking dies
footswitch greasing system conditioning hoses

Technical features Dies selection Technical features Dies selection

Capacity. . ..................... 1’’ 1/2 / 3’’* N° Dies selection Capacity. . ..................... 1’’1/4 4SP N° Dies selection Lenght N° Dies selection Lenght
Crimp range.................. 4-60 mm / 4-110 mm* Crimp range.................. 4 - 70 mm
12 12-14 4 04-06 56 mm 36 36-39 90 mm
Crimp force. . ................. 70 t / 80 t* 14 14-16 Crimp force. . ................. 240 t 6 06-08 56 mm 39* 39-42 90 mm
Opening with dies.......... + 28 mm 16 16-19 Opening with dies.......... +54 mm 8 08-10 56 mm 42 42-45 90 mm
Complete opening.......... 108 mm / 156 mm* 19 19-22 Complete opening.......... 180 mm 10 10-12 56 mm 45* 45-48 100 mm
22 22-26 12* 12-15 56 mm 48* 48-51 100 mm
Master-die length. . ......... 100 mm / 125 mm* 26 26-30 Master-die length. . ......... 115 mm 15* 15-18 56 mm 51 51-54 110 mm
Motor.......................... 3 kW / 4 kW* 30 30-34 Motor.......................... 5,5 kW 18* 18-21 56 mm 54 54-57 110 mm
Dimensions. . ................. 724 x 950 x 1170 mm - 450 kg 34 34-45 Dimensions. . ................. Machine: 850 x 850 x 1300 mm 21* 21-24 56 mm 57 57-60 110 mm
45 45-51 250 kg 24* 24-27 70 mm 60 60-66 110 mm
Packing details ............. 1120 x 1020 x 1770 mm - 490 kg
*51 51-57 27* 27-30 90 mm 66 66-70 110 mm
Voltages available. . ......... 400V 3PH - 230V 3PH
Power pack: 600 x 450 x 700 mm
*57 57-63 200 kg with oil 30 30-33 90 mm 70 70-73 110 mm
*63 63-69 33* 33-36 90 mm
Voltages available. . ......... 400V 3PH - 230V 3PH
*69 69-73
*73 73-76

* N Crimp 80 only
* Die sets included in the standard package.

26 www.techmaflex.com www.techmaflex.com 27
P Crimp 320 P Crimp 480
PES 100 PES 125
Expert Service Line Expert Service Line

• Robust • High crimping force


• High crimping force • Large opening
• Large opening • Large dies available for industrial
hoses
• Accurate
• Easy die set up with ergonomic gun
• High repetitivety
• Long master-dies
• Easy die set up with ergonomic gun
• Robust
• O ptional «I-Crimp» Quality Control
System • O ptional «I-Crimp» Quality Control
System

Standard Options Standard Options

ISD Die storage DSP I-crimp system Die storage EG Mechanical backstop I-crimp system

EG Mirror Electrical Mechanical Die sets for brake & Air Marking dies ISD Electrical footswitch Mirror DSP Die sets for brake & Air Marking dies
footswitch backstop conditioning hoses conditioning hoses

Technical features Dies selection Technical features Dies selection

Capacity. . ..................... 2’’ 6SP N° Dies selection Lenght N° Dies selection Lenght Capacity. . ..................... 3’’ 6SP N° Dies selection Lenght N° Dies selection Lenght
Crimp range.................. 4 - 130 mm Crimp range.................. 4 - 160 mm
4 04-06 56 mm 51* 51-54 100 mm 4 04-06 56 mm 51* 51-54 110 mm
Crimp force. . ................. 320t 6 06-08 56 mm 54 54-57 100 mm Crimp force. . ................. 480 t 6 06-08 56 mm 54 54-57 110 mm
Opening with dies.......... +80 mm 8 08-10 56 mm 57* 57-60 100 mm Opening with dies.......... +85 mm 8 08-10 56 mm 57* 57-60 110 mm
Complete opening.......... 207 mm 10 10-12 56 mm 60 60-66 100 mm Complete opening.......... 212 mm 10 10-12 56 mm 60 60-66 110 mm
12 12-15 90 mm 66* 66-70 100 mm 12 12-15 90 mm 66* 66-70 110 mm
Master-die length. . ......... 100 mm 15* 15-18 90 mm 70 70-73 100 mm Master-die length. . ......... 125 mm 15* 15-18 90 mm 70 70-73 100 mm
Motor.......................... 5,5 kW 18* 18-21 90 mm 73 73-76 100 mm Motor.......................... 5,5 kW 18* 18-21 90 mm 73* 73-76 125 mm
Dimensions. . ................. 1300 x 900 x 1700 mm 21* 21-24 90 mm 76 76-80 100 mm Dimensions. . ................. 1300 x 900 x 1700 mm 21* 21-24 90 mm 76 76-80 125 mm
2000 kg with oil 24* 24-27 90 mm 80 80-86 100 mm 2200 kg with oil 24* 24-27 90 mm 80 80-86 125 mm
27* 27-30 90 mm 86 86-90 100 mm 27* 27-30 90 mm 86 86-90 125 mm
Packing details ............. 1400 x 1100 x 1960 mm Packing details ............. 1400 x 1100 x 1960 mm
2 230 kg 30 30-33 90 mm 90 90-95 100 mm 2 230 kg 30 30-33 90 mm 90 90-95 125 mm
33* 33-36 90 mm 95 95-99 100 mm 33* 33-36 90 mm 95 95-99 125 mm
Voltages available. . ......... 400V 3PH - 230V 3PH Voltages available. . ......... 400V 3PH - 230V 3PH
36 36-39 90 mm 99 99-112 100 mm 36 36-39 90 mm 99 99-112 125 mm
39* 39-42 90 mm 112 112-117 100 mm 39* 39-42 90 mm 112 112-117 125 mm
42 42-45 90 mm 117 117-122 100 mm 42 42-45 90 mm 117 117-122 125 mm
45* 45-48 95 mm 122 122-130 100 mm 45* 45-48 100 mm 122 122-130 125 mm
48 48-51 100 mm 48 48-51 100 mm
* Die sets included in the standard package. * Die sets included in the standard package.

28 www.techmaflex.com www.techmaflex.com 29
XL Crimp 400 XL Crimp 320
PE 280 PESO 320
XXL Workshop XXL Workshop

• High crimping force • Unique on market


• Ergonomic Operation • Lateral opening
• Economic solution • No Limit on End Connection
Diameter
• Large opening
• Easy to use
• Robust
• Separated power pack
• Easy set up
• Integrated Safety System
• Versatile

Standard Options Standard

Remote control Ergonomic micrometer Electrical footswitch Die storage Electrical footswitch

Technical features Dies sizes available upon request Technical features Dies sizes available upon request

Capacity. . ..................... 6’’ Industrial Capacity. . ..................... 6’’ Industrial


Crimp range.................. 4-210 mm Crimp range.................. 4-230 mm
Crimp force. . ................. 400 t Crimp force. . ................. 320 t
Opening with dies.......... + 50 mm Opening with dies.......... +55 mm
Complete opening.......... 285 mm Complete opening.......... 260 mm
Master-die length. . ......... 150 mm Lateral opening.. ............ 247 mm
Motor.......................... 5,5 kW Master-die length. . ......... 125 mm
Dimensions. . ................. 1100 x 900 x 1550 mm - 750 kg Motor.......................... 5,5 kW
Voltages available. . ......... 400V 3PH - 230V 3PH Dimensions. . ................. Machine: 1265 x 680 x 1800 mm
1700 kg
Centrale: 890 x 800 x 1050 mm
400 kg
Voltages available. . ......... 400V 3PH - 230V 3PH

30 www.techmaflex.com www.techmaflex.com 31
XL Crimp 800 XL Crimp 550
PES 800 PES 500
XXL Workshop XXL Workshop

• Designed for heavy duty hydraulic • Very large opening


assemblers
• Fixed bottom die
• High speed
• Long dies available
• High power
• High crimping force
• Accurate even on large diameters
• Symmetric machine
• Ergonomics
• Low working height
• O ptional «I-Crimp» Quality Control
System • Ergonomic
• Step Crimping capability with • I -crimp system in option - Optional
«I-Crimp» «I-Crimp» Quality Control System

• Step Crimping capability with


«I-Crimp»

Standard Options Standard Options

I-crimp system

ISD Electrical footswitch Hose support EG DSP ISD Electrical I-crimp system
footswitch

Technical features Dies sizes available upon request Technical features Dies sizes available upon request

Capacity. . ..................... 3’’ 8SP - 4’’ 4SP- 6’’ Industrial Capacity. . ..................... 12’’ Industrial
Crimp range.................. 4-230 mm Max. crimping diameter... 390 mm
Crimp force. . ................. 800 t Crimp force. . ................. 550 t
Opening with dies.......... +100 mm Opening with dies.......... +130 mm
Complete opening.......... 350 mm Complete opening.......... 490 mm
Master-die length. . ......... 180 mm Master-die length. . ......... 200 mm
Motor.......................... 7,5 kW Motor.......................... 5,5 kW
Dimensions. . ................. 1400 X 1400 X 2060 mm Dimensions. . ................. Machine: 1300 x 1050 x 2230 mm
4400 kg 4000 kg
Centrale: 8
00 x 790 x 1650 mm
Voltages available. . ......... 400V 3PH - 230V 3PH 500 kg
Voltages available. . ......... 400V 3PH - 230V 3PH

32 www.techmaflex.com www.techmaflex.com 33
S Cut 22 / V Cut 22 S Duo 30
FC 32 TE 50 Cut & Skive
Starter workshop Starter & professional workshop

• Smooth bending system • 2 in 1


• 90° cut • Easy to use
• Clean cut • Compact
• Scalloped blade • Economic
• Dust collector included • Internal & external skiving
with knives
• Multiple Voltage Options
• Electric Brake Motor for Safety
• Dust collectors included
• 2-way rotation
• Scalloped blade

Standard Options Standard Options

Scalloped blade Dust collector Battery & charger* Decoiler Cutting rail 2 dust collectors Scalloped blade Cutting rail Decoiler

Technical features Technical features

Capacity. . ..................... 1’’1/4 4SP Capacity. . ..................... 2’’ 4SP


Motor.......................... 2,2 kW V Cut 22 Motor.......................... 3 kW
Motor.......................... 2 kW* Scalloped blade............. Ø 300 mm
Cutting disc.................. Scalloped blade Ø 254 mm Max. hose OD................ 85 mm
Max. hose OD................ 50 mm Rotation speed.............. 3000 rpm
Rotation speed.............. 3000 rpm Tool selection................ External: ESE
Internal: IS
Dimensions. . ................. 630 x 675 x 650 mm - 42 kg
Dimensions. . ................. 835 x 545 x 640 mm - 115 kg
Packing details ............. 800 x 600 x 830 mm - 55 kg
Packing details ............. 800 x 600 x 830 mm - 130 kg
Dimensions*. . ................ 488 x 630 x 650 mm - 38 kg
Voltages available. . ......... 400V 3PH - 230V 3PH Kit IS Kit ESE
Packing details* ............ 800 x 600 x 830 mm - 51 kg
Voltages available. . ......... 400V 3PH - 230V 3PH/1PH - 12V

* V Cut 22 only

34 www.techmaflex.com www.techmaflex.com 35
S Cut 55/ S Cut 30 P Cut 90
TP 60 / TP 40 TS 76
Full Service Workshop Expert Service Line

• Smoke free • Very powerful


• Includes Digital Counter • Heavy Duty for Difficult Cuts
• Automatic Maintenance Alerts • Hydraulic bending
• Feeding guides • Brake motor
• Ergonomic design • Large blade
• Comfortable • Electronic soft start
• Large, Double Pedal
• Pneumatic bending system (option)
• Scalloped blade
• Mobile

Standard Options Standard Options

Smoke suction

Control panel Scalloped blade Feeding guides Cutting rail Decoiler Scalloped blade Production Cutting rail Decoiler
counters

Technical features Technical features

Capacity. . ..................... 2’’ 6SP / 2’’ 4SP Capacity. . ..................... 3’’ 6SP
Motor.......................... 5,5 kW/ 3 kW Motor.......................... 9kW
Scalloped blade............. Ø 400 mm/ Ø 300 mm Scalloped blade............. Ø 520 mm
Max. hose OD................ 80 mm Max. hose OD................ 125 mm
Rotation speed.............. 3000 rpm Rotation speed.............. 3000 rpm
Dimensions. . ................. 1240 x 975 x 1270 mm - 240 kg S Cut 30 Dimensions. . ................. 982 x 1041 x 1310 mm - 350 kg
Packing details ............. 1120 x 1020 x 1770 mm - 300 kg Packing details ............. 1120 x 1020 x 1770 mm - 410 kg
Voltages available. . ......... 400V 3PH - 230V 3PH Voltages available. . ......... 400V 3PH - 230V 3PH

* Available without smoke suction

36 www.techmaflex.com www.techmaflex.com 37
S Skive 100 H Skive P Skive 205
DE 50 HST 50 DC 76 +
Professional workshop Field service & mobile workshop Expert Service Line

• Plug’n skive system • Economic • Plug’n skive system


• Compact & stable • Simple • Large dust collector
• Safety switch on the cover • Compact • Robust & easy adjustable knife -
Adjustable Knife for Quick and Easy
• Good visibility • Robust changeover
• Tool storage included • Plug’n skive system • High capacity
• Foot pedal drive with emergency stop • Fast
• 2-way rotation • 2-way rotation

Options

Speed regulator Hose clamping system

Technical features Technical features Technical features

Capacity. . ..................... 2’’ Capacity. . ..................... 2’’ Capacity. . ..................... 3’’


Motor.......................... 0,25 kW Tool selection................ External: ESE Motor.......................... 0,75 kW
Internal: IS
Rotation Speed. . ............ 100 rpm Rotation Speed. . ............ 205 rpm
Dimensions. . ................. 413 X 52 X 224 mm - 3 kg
Tool selection................ External: ESE or ESP Tool selection................ External: ESA or ESP
Internal: IS Internal: IS
Dimensions. . ................. 500 x 600 x 360 mm - 36 kg Dimensions. . ................. 550 x 675 x 1140 mm - 100 kg
Packing details.............. 800 x 600 x 830 mm - 55 kg Packing details.............. 600 x 800 x 1350 mm - 160 kg
Voltages available. . ......... 400V 3PH - 230V 3PH Voltages available. . ......... 400V 3PH - 230V 3PH

Kit ESP 1 Kit ESP 2 Kit ESE Kit ESP 1 Kit ESP 2
Kit IS Kit IS Kit ESA

38 www.techmaflex.com www.techmaflex.com 39
COMPLEMENTARY PRODUCTS

S Push 1500 HRD 07 S Clean 50 S Test 2500


EHN 50 CK 50 BE 2500

Technical features Technical features

Indicative capacity Number of Nozzles........................... 10 to suit hose ID Indicative capacity........... 3/16’’ up to 2’’
Compressed Air............................... 7 bar Maximum pressure. . ......... 2500 bar
Minimum internal diameter of Hose. . .... 6 mm Hose connection.............. 5 outlets ports of 3/8’’ Fem.
All hydraulic hoses from ¾’’ up to 2’’ Interlock Gas (BSPP)
Maximum internal diameter................ 51 mm
Suitable for 45° and 90° elbow fittings Minimum compressed
Includes 575 pellets & projectile catcher air input......................... 7 bar with min air flow 1000 l/
min (dry air)
Standard fluid used
Performance / Specs : Technical features for tests......................... Filtered water, minimum inlet
pressure 3 bar
Minimum recommended
Pushing force.................... 1,500 daN Hoses can be stored on the hose dispenser test pressure. . ................. 80 bar
Pneumatic Clamping force..... 550 daN Number max of coils......... 7 Dimensions. . ................... 2500 x 800 x 1050 mm - 175 kg
Min – Max Hose OD............ 28 – 73 mm Maximum weight/ coil....... 80 kg Packing details................ 2360 x 1130 x 1330 mm - 330 kg
Connection to compressed air network (7 bar / 100psi) Minimum internal Ø.......... 300 mm
Dimensions. . ..................... 750 X 660 X 300 mm - 70 kg Maximum external Ø......... 850 mm
Options
Maximum height.............. 200 mm
Dimensions. . ................... 1180 x 1180 x 2115 mm - 100 kg
Packing details................ 1200 x 1200 x 720 mm - 135 kg Internal light

Second pump
S Mark 50 for low pressure

MMJT-50 Computer & printer


for test reports
Test with emulsion
in filtered closed circuit

Technical features

RC 100 DV 32 Indicative capacity............... 2’’


Standard stamp holder.......... 2 x 14 stamps
Size of the stamps................ 6 x 3 mm
Height of the writing............. 2,5 mm
Technical features Technical features Max O.D of ferrule................ 150 mm
Dimensions. . ....................... 390 x 360 x 520 mm - 34 kg
The cutting rail (available in length 2 m, 3 m or 5 m) can Hose decoiler Packing details.................... 800 x 600 x 830 mm - 50 kg
be adapted to all the Techmaflex cutting machines Includes Stamp box of 100 stamps + 20 blanks

40 41
NOTES MACHINE DATA TABLE

Machines Capacity Crimping Opening Passage ø Max. Dies carrier Available


strenght crimp ø length Voltage

H CRIMP 80 1’’ 80 t + 20 mm 59 mm 43 mm 56 mm n
PM18

H CRIMP 137 1’’1/4 137 t + 28 mm 100 mm 70 mm 75 mm pneumatic


PMH 28 version available

S CRIMP 137 1’’1/4 137 t + 28 mm 100 mm 70 mm 75 mm 1ph or 3ph


SE 28

S CRIMP 240 2’’ 240 t + 38 mm 118 mm 76 mm 100 mm 1ph or 3ph


PE 38

S CRIMP 350 2’’/4’’ 350 t + 54 mm 180 mm 130 mm 115 mm 1ph or 3ph


PE 58

V CRIMP 137 1’’1/4 137 t + 28 mm 100 mm 70 mm 75 mm 12V D.C / 24V D.C


PE 28 12V

V CRIMP 240 2’’ 240 t + 38 mm 118 mm 76 mm 100 mm 12V D.C / 24V D.C
PE 38 12V

V CRIMP 350 2’’/4’’ 350 t + 54 mm 180 mm 130 mm 115 mm 12V D.C / 24V D.C
PE 58 12V

P CRIMP 240 1’’1/4 240 t + 54 mm 180 mm 70 mm 115 mm 3ph


PES 58

P CRIMP 320 2’’(4’’) 320 t + 80 mm 207 mm 130 mm 100 mm 3ph


PES 100

P CRIMP 480 3’’(4’’) 480 t + 85 mm 212 mm 160 mm 125 mm 3ph


PES 125

N CRIMP 70 1’’1/2 70 t + 28 mm 108 mm 60 mm 100 mm 3ph


PEP 108 NUT CRIMPER

N CRIMP 80 3’’ 80 t + 28 mm 156 mm 110 mm 125 mm 3ph


PEP 158 NUT CRIMPER

XL CRIMP 400 6’’ 400 t + 50 mm 285 mm 210 mm 150 mm 3ph


PE 280

XL CRIMP 320 6’’ 320 t + 55 mm 260 mm 230 mm 125 mm 3ph


PESO 320

XL CRIMP 800 6’’ 800 t + 100 mm 335 mm 230 mm 180 mm 3ph


PES 800

XL CRIMP 550 12’’ 550 t + 130 mm 490 mm 390 mm 200 mm 3ph


PES 500

42 43
NOTES

Other documentation available,


go on Techmaflex website to download
other languages available.

Contact details:
TECHMAFLEX HEADQUARTERS
26, avenue de la Vertonne
44120 VERTOU - FRANCE
Tel: +33 (0)2 40 03 05 01
Fax: +33 (0)2 40 03 00 17
E-mail: [email protected]
After sales Department
Tel: +33 (0)2 40 03 00 09
mail: [email protected]

TECHMAFLEX NORTH AMERICA


410 Keystone Dr, Suite #420
WARRENDALE, PA 15086- USA
Tel: +001 (724) 778 3380 
E-mail : [email protected]

TECHMAFLEX ASIA
No 3 Gul Circle
SINGAPORE 629632- SINGAPORE
Tel: +65 68 61 1091
Fax: +65 6861 1831
E-mail : [email protected]

TECHMAFLEX RUSSIA
56, bld. 44, office 1012,
111123 MOSCOW- RUSSIA
Tel: +7 (495) 368-40-94
Fax: +7 (495) 748-89-70
E-mail : [email protected]

www.techmaflex.com

Even though great care was taken in realising this catalogue,


typographical errors may remain and won’t engage our
responsibility. Pictures are non-contractual.

44

You might also like