VDA Disposable Small Load Carrier 4530

(EW-KLT) System

This non-binding recommendation defines a small carrier system for bulk and
placeable goods suitable for mechanized or manual handling for use in the
automotive industry in goods traffic between the supply industry and vehicle
manufacturers. The recommendation is the project result of the VDA Center of
Competence (CoC) Packaging.

This recommendation defines terms and a quality test and provides information
on marking.

1st Edition dated 01/01/2013

VDA Center of Competence Packaging

Publisher: Verband der Automobilindustrie Copyright

Behrenstraße 35 Reprinting and any other form
10117 Berlin of duplication is permitted only
with indication of the source.
Mail: [email protected]
Internet: [email protected]

Copyright: VDA
VDA Recommendation 4530 1st Edition, 01.01.2013 Page 2 of 32

Liability disclaimer

VDA Recommendations may be used freely by anyone. Users are responsible for the correct
application of the recommendations from case to case.

The Recommendations take into account the state of the art prevailing at the time of the
respective issue. Use of the VDA Recommendations does not absolve anyone of responsibility
for their own actions. In so far all users act at their own risk. Liability of the VDA and those
involved in the VDA Recommendations is ruled out.

Anyone noticing inaccuracies when using VDA Recommendations or the possibility of incorrect
interpretation is requested to notify VDA of this promptly so that any defects or shortcomings
can be eliminated.

Copyright: VDA
VDA Recommendation 4530 1st Edition, 01.01.2013 Page 3 of 32

CONTENT

1 INTRODUCTION / OBJECTIVE ......................................................................................................................................... 5

2 SYSTEM STRUCTURE ...................................................................................................................................................... 6

2.1 TERMS / ABBREVIATIONS ..................................................................................................................................................... 6

2.2 VDA EW-KLT SYSTEM DEPICTIONS, NOMINAL DIMENSIONS, MEASURES AND WEIGHTS .................................................................... 7
2.2.1 System description ................................................................................................................................................. 7
2.2.2 Specific designs ...................................................................................................................................................... 7
2.2.3 Dimensions, colours and weights........................................................................................................................... 9
2.2.4 VDA EW–KLT as alternative packaging to the VDA plastic KLT ............................................................................. 9
2.3 IDENTIFICATION AND MARKING ............................................................................................................................................ 10
2.3.1 Cargo identification ............................................................................................................................................. 10
2.4 MATERIAL ....................................................................................................................................................................... 11
2.5 MODULAR STRUCTURE....................................................................................................................................................... 11
2.5.1 Height grid ........................................................................................................................................................... 11
2.5.2 VDA EW-KLT column stacking on carrier pallets .................................................................................................. 12
2.6 CHANGES ........................................................................................................................................................................ 13

3 QUALITY CONDITIONS AND TESTS ............................................................................................................................... 14

3.1 TEST CONDITIONS ............................................................................................................................................................. 14

3.2 DIMENSIONAL INSPECTION ................................................................................................................................................. 14
3.3 INSPECTION OF MARKINGS AND IDENTIFIERS ........................................................................................................................... 14
3.4 APPLICATION-SPECIFIC TESTS............................................................................................................................................... 14
3.4.1 Box Compression Test (BCT) ................................................................................................................................ 14
3.4.2 Inspection of the wall bending of VDA EW-KLT ................................................................................................... 15
3.4.3 Inspection of colour ............................................................................................................................................. 15
3.5 ONGOING QUALITY ASSURANCE ........................................................................................................................................... 15
3.6 CHANGES ........................................................................................................................................................................ 15

4 FIRE PROTECTION ........................................................................................................................................................ 16

5 CHECKLIST.................................................................................................................................................................... 16

6 DIMENSION CHECKS .................................................................................................................................................... 18

6.1 OUTSIDE DIMENSIONS ....................................................................................................................................................... 18

6.2 INSIDE LENGTHS, INSIDE WIDTH AND WALL THICKNESS .............................................................................................................. 19
6.3 POSITION OF THE STACKING LUGS AND CORRESPONDING RECESSES (VARIANT 1517…) ................................................................... 20

7 LOAD VALUES .............................................................................................................................................................. 21

7.1 BOX COMPRESSIONS TEST VALUES (BCT) AND PACKAGE LOADS .................................................................................................. 21
7.2 PACKAGE / BREAKING LOAD TEST ......................................................................................................................................... 23

8 TEMPLATE DRAWINGS ................................................................................................................................................. 24

8.1 151740 ......................................................................................................................................................................... 24

8.2 151741 ......................................................................................................................................................................... 25
8.3 151742 ......................................................................................................................................................................... 26
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8.4 151743 ......................................................................................................................................................................... 27
8.5 151744 ......................................................................................................................................................................... 28
8.6 151840 ......................................................................................................................................................................... 29
8.7 151841 ......................................................................................................................................................................... 30
8.8 151842 ......................................................................................................................................................................... 31
8.9 151843 ......................................................................................................................................................................... 32
8.10 151844 ......................................................................................................................................................................... 32

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1 Introduction / Objective
In order to optimise the logistics chain in the automotive manufacturing and supply industry,
VDA CoC Packaging has developed a standardized small load carrier system suitable for
mechanised or manual handling (known as KLT, the abbreviation of the German name
KleinLadungsTräger) that is coordinated in modular fashion with the Euro modulus 1200 x 800
and the ISO modulus 1200 x 1000 and represents a universally applicable disposable system.

When used in areas with different forming storage systems and observing their explicit
production systems and cleanliness demands, particularly in the electronics sector, the EW-KLT
takes on the character of a special load carrier, limiting its suitability. Bilateral solutions outside
the scope of this recommendation have to be agreed here.

The objectives pursued with this disposable system are as follows:

 Resource conservation

 Rationalisation of the transport, storage and handling technology using standardised design
features

 Humanisation of the work through an ergonomic design of the EW-KLT

 Self-securing combination of containers by form-fitting interlocked stacking of EW-KLT with

the same design (for each group of numbers)

 Suitability for automatic filling and emptying (smooth base/inside walls)

 Quality assurance of the transported load

 Reduction in the number of variants

 Specification of identical system features for EW-KLT for special applications

 Compatibility between manufacturers with EW-KLT with the same design (for each group of
numbers)

 Assurance of material recycling through a take-back obligation for the EW-KLT

manufacturers

 Alternative packaging for the returnable KLT described in VDA 4500

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2 System Structure

2.1 Terms / Abbreviations

Short designations
EW – KLT = Ein Weg - Klein – Ladungs –Träger (Disposable Small Load
Carrier)
AKL = Automatisches KLT Lager (Automatic KTL Store)
Shooter principle = The shooter principle simplifies the quick loading of a
rack through the automatic exchange of empty and full
containers between a transport vehicle and a flow rack.

Design of the EW-KLT

Rigid construction, at least two recessed grips on the short sides, carrier bottom suitable for use
on roller conveyors (smooth and closed), closed interior, total weight up to max. 15 kg.
All the EW-KLT types described in this recommendation are classified by specific type numbers.

Carrier pallet
Rigid, low-profile horizontal platform that can be handled with forklifts, lift trucks, or other
suitable equipment and that serves as a basis for combining goods and loads for stacking,
storage, handling or transport.

Loading unit (LU) / trade unit

A load consisting of objects or packages combined using auxiliary means so that it can be
handled, transported, stacked and stored as a unit
(e.g. a carrier pallet, bottom plate, several KLTs and a cover plate).

EW-KLT lids
EW-KLT system elements with virtually neutral height for protection of the cargo.

Bottom plate / cover plate / bottom layer

System elements with virtually neutral height for securing an EW-KLT load unit on 1200mm x
800mm or 1200mm x 1000mm standardised wooden pallets. In systems with stackable base,
we recommend the use of a die cut panel (bottom layer) as shown in the photo instead of the
bottom plate. This prevents the bottom of the stack being pressed into the bottom layer.

Figure 1: Bottom plate / cover plate Figure 2: Bottom layer

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2.2 VDA EW-KLT system depictions, nominal dimensions, measures and weights

2.2.1 System description

The VDA EW-KLT system consists of the VDA EW-KLT on carrier pallets with ISO modulus
1200mm x 1000mm or on carrier pallets with Euro modulus 1200mm x 800mm and a cover
plate and matching bottom plate. The packages must be stretch-film covered (also as protection
against the weather) or banded. An edge guard is required when banding. A separate functional
check is recommended if non-system package units are used.

2.2.2 Specific designs

The EW-KLR systems described in this VDA Recommendation differ in their different designs.
Deviations within the specified tolerances are permitted in the dimensions and specifications.
Each EW-KLT system is fundamentally stackable. Compatibility between the systems cannot be
guaranteed in all cases due to the different designs.

EW-KLT system with stackable base

A special feature of the EW-KLT system with stackable base is the stackable base that makes it
compatible with the corresponding VDA returnable KLT. The EW-KLTs in this system are
classified with the number group 1518.

Smooth, closed interior Stackable base

(smooth)

Figure 3: EW-KLT with stackable base Figure 4: EW-KLT with stackable base

EW-KLT system with stacking lugs

A special feature of the EW-KLT system with stacking lugs are the "stacking lugs" as stacking
aid and a completely smooth base which allows banding of the individual KLT in the package
unit. The EW-KLTs in this system are classified with the number group 1517.

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"Stacking lugs" (4 each) as stacking aids

Smooth, closed interior

Figure 5: EW-KLT with stacking lugs

Smooth base

Figure 6: EW-KLT with stacking lugs

Matching lid included in star-shaped cut-out

Figure 7: EW-KLT with stacking lugs

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2.2.3 Dimensions, colours and weights

Dimensions L x B x H (mm)
Max.
Des. Colour/ total
Outside Inside weight
EW-KLT Tolerance* 0/ - 3mm Insertion (Tolerance in mm) logo
(kg)
(height incl. stacking depth in mm Useful height without lid
lugs)
151740 296x196x140 (153) ------------ 243 (+20/0) x162 (0/-4) x126 (+4/0) brown; brown/ 15
151840 296x196x150 -------- 10 (+5/0) 243 (+20/0) x162 (0/-4) x126 (+4/0) black
151741 395x296x140 (153) ------------ 345 (+16/0) x260 (0/-2) x126 (+4/0) brown; brown/ 15
151841 395x296x150 -------- 10 (+5/0) 345 (+16/0) x260 (0/-2) x126 (+4/0) black
151742 395x296x279 (292) ------------ 345 (+16/0) x260 (0/-2) x261 (+6/0) brown; brown/ 15
151842 395x296x285 -------- 10 (+5/0) 345 (+16/0) x260 (0/-2) x261 (+6/0) black
151743 593x395x279 (292) ------------ 544 (+13/0) x359 (0/-3) x261 (+6/0) brown; brown/ 15
151843 593x395x285 -------- 10 (+5/0) 544 (+13/0) x359 (0/-3) x261 (+6/0) black
151744 593x296x140 (153) ------------ 544 (+13/0) x359 (0/-3) x126 (+4/0) brown; brown/ 15
151844 593x296x150 -------- 10 (+5/0) 544 (+13/0) x359 (0/-3) x126 (+4/0) black
Cover/botto
m plate 1200 x 800 x140 brown; brown
Cover/botto
m plate 1200 x 1000 x 140 brown; brown
Table 1: EW-KLT System (designation, dimension, tolerances, colour, weight)
* The height of the stacking lugs may only deviate parallel to the tolerance of the overall height

Minimum wall thickness

In order to be able to build a stable and form-fitting package, minimum wall thickness must be
observed for the EW-KLT of 18mm for the system with stacking lugs (1517…) and 13mm for the
system with stackable base.

Colour
All cardboard EW-KLT variants and system elements described in the VDA Recommendation
must be produced in brown/brown with black logo.
For special applications, boxes with the colour black/black and white logo (ESD) and
white/white with black logo (explicit cleanliness demands) are permissible.

2.2.4 VDA EW–KLT as alternative packaging to the VDA plastic KLT

The EW-KLT are practically identical in dimensions to the returnable KLT described in VDA
Recommendation 4500. The suitability for AKL and Shooter is therefore assured.
On individual and economic consideration, the VDA EW-KLT and their system elements are a
technical alternative to the plastic KLT described in VDA 4500. Particular points of note for the
package structure and their loads are described in the following chapters or in the Annex.

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VDA plastic KLT Corresponding EW-KLT

to VDA 4500 to VDA 4530
R KLT 3215 151740; 151840
RL KLT 3147
R KLT 4315 151741; 151841
RL KLT 4147
R KLT 4329 151742; 151842
RL KLT 4280
R KLT 6429 151743; 151843
RL KLT 6280
R KLT 6415 151744; 151844
Figure 8: VDA-KLT in flow rack Table 2: VDA- RL KLT 6147
KLT Comparison of number groups

2.3 Identification and marking

Marking of the EW-KLT should always be in accordance with DIN EN ISO 780. The following
data are printed on the carrier during production of the EW-KLT.
Pictograms:
The EW-KLT must each be marked with pictogram No. 3 "Top", pictogram No. 6 "Protect from
moisture" as per template.

No. No.
3 9: Pictograms
Figure 6
In addition to the pictograms, the following data must be printed according to the template
 Max. total weight (15 kg for all KLT)
 Tare weight
 Manufacturer
 LT type number
 Space for VDA goods tag

2.3.1 Cargo identification

The cargo identification should use the VDA goods tags as per VDA Recommendation 4902
(latest version) for supplier traffic and as far as possible for in-house transport.

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General view of the label position

VDA EW KLT
VDA EW KLT
VDA EW KLT

"Single label" position

Figure 10: Position of the goods tag

The goods tag must be glued over its whole surface or with adhesive tabs (see Figure 10 and
Figure 11). The adhesion points must not obscure important information; dimensions and
location are suitable for automatic document scanning.

Figure 11: Position of goods tag Figure 12: Position of goods tag

2.4 Material
Raw material test conditions are not covered by this recommendation. Materials from
sustainably managed sources should preferably be used (e.g. materials certified by the Forest
Stewardship Council (FSC)).

2.5 Modular structure

2.5.1 Height grid

The following requirements were taken into account in setting the EW-KLT heights. The height
of the individual load units consisting of carrier pallet, bottom and cover plate and the EW-KLT
is max. 1000mm.

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2.5.2 VDA EW-KLT column stacking on carrier pallets
The VDA recommends securing of the load unit for in-house and external transport of VDA EW-
KLT on carrier pallets. Figures 12 and 13 show two examples of variable stacking. Both types of
packaging serve to group individual EW-KLT on a pallet into a load unit.
Due to the susceptibility to moisture of the EW-KLT, appropriate safety factors have to be
applied when producing a suitable load unit, depending on the application. A safety factor (SF)
of ≥ 3.5 is recommended here. This is applied to the breaking load of the load unit determined in
the standard climate (23°C; 50%).
The safety factor expresses the quotient of the load-bearing strength of the packaging and the
demanded payload.

Load-bearing strength (determined from the breaking load in the standard climate)
Safety factor =
Demanded, admissible payload

It must be considered here that the moisture susceptibility of cardboard is higher than that e.g.
of wood materials. Minimum demands on the breaking load of the load units are listed in the
Annex.

Example 1:
Push double-wall cover and bottom plate with reinforced corners over ready filled pallet
and wrap stretch film around the whole load package.
During stretch wrapping, one or more layers of flat film are tensioned and wrapped spirally
around the package.
The film end is sealed or coated. Observe VDI Guideline 3968 Sheet 5.

Figure 13: Example of stacking

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Example 2:
Push double-wall cover and bottom plate with reinforced corners over ready filled pallet
and secure the whole load with four straps in longitudinal and transverse direction. Broad plastic
straps of PET or PP must be used (VDI Guideline 3968 Sheet 3). A plastic strap with a tearing
strength of min. 4200N and an elongation at break of max. 12% has proved to be suitable. The
highest possible working tension should be applied (the cardboard settles), but cutting of the
straps into the cardboard must be avoided! Edge guard systems must be used to prevent
cutting and thus loosening of the straps.

Edge guard bracket

Figure 14: Example of stacking

2.6 Changes
Proposals for modifications to VDA EW-KLT system elements and VDA Recommendation 4530
should be submitted to VDA CoC Packaging for processing and approval

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3 Quality conditions and tests

3.1 Test conditions

The following quality tests are conducted on new VDA EW-KLT system elements which must
have been stored for approx. 24 hours at room temperature 23°C and 50% relative humidity
until the time of testing.

3.2 Dimensional inspection

The dimensions specified in the checklist are measured and documented (see Annex).

3.3 Inspection of markings and identifiers

Inspection of the external markings and identifiers by comparison with the template shown in
the Annex.

3.4 Application-specific tests

The application-specific tests represent practical use conditions. The objective of these tests is
to obtain quick, reproducible results from quality tests.

3.4.1 Box Compression Test (BCT)

The box compression resistance (BCT) indicates the force that a package can absorb and
dissipate without buckling. In practice, the BCT value is determined using a stack compression
press.

Figure 15: Box Compression Test (BCT)

Type of test
In order to determine the BCT value, the empty VDA EW-KLT is placed between the plates of a
stack compression press and subjected to a pressure by moving the plates together.
The VDA EW-KLT are loaded up to failure or until a significant drop in force in the measuring
curve and the maximum compression force is measured.
The tests to be performed must be performed with a test speed of 12.5 mm per minute.

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Conditions
The measurement of the BCT value at 23°C and 50% relative humidity simulates the load on
the individual VDA EW-KLT. The test is performed three times on three new test specimens and
then the mean value is calculated. The values for the minimum breaking load to be achieved for
the respective EW-KLT types are listed in the Annex.

3.4.2 Inspection of the wall bending of VDA EW-KLT

Type of test
The EW-KLT is set up according to the instructions and the outside and inside dimensions are
immediately measured in accordance with the attached Annex.

3.4.3 Inspection of colour

The colour is inspected in accordance with the colours specified under 2.2.3.

3.5 Ongoing quality assurance

The VDA EW-KLT system element manufacturers ensure compliance with the quality criteria
stated in Section 4 during regular series production by carrying out internal quality assurance

3.6 Changes
These quality and test provisions may be supplemented and modified in line with technical
progress.
Changes, including those of an editorial nature, are not effective without the agreement of VDA
CoC Packaging. They enter into force at a reasonable time after being published by VDA.

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4 Fire protection
When using cardboard, the relevant standards and country-specific regulations on fire
protection must be observed.
When planning production or storage concepts, it is recommended that safe fire protection
concepts be devised together with property insurers, taking into account aspects such as
sprinklers, shelving system, containers and products stored.

5 Checklist
The EW-KLT system elements may only be produced within the given specifications,
dimensions and tolerances. The user is responsible for the test, documentation and archiving of
the tests on the initial specimen produced with the original tool. All details of the tests are given
in this recommendation.
We recommend the use of the following checklist for documentation of the values achieved. The
dimensions must be in accordance with Table 1 of VDA Recommendation 4530 (chapter 2.2.3).

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VDA Recommendation 4530 1st Edition, 01.01.2013 Page 17 of 32

Checklist
VDA disposable KLT system

Designation 151740 OK 151741 OK 151742 OK 151743 OK 151744 OK

    

Inside
dimensions
in mm
Outside
dimensions
in mm
min. BCT 4303 N 6032 N 6615 N 6672 N 9291 N
Achieved
BCT
Wall
thickness
min. 18mm
Identification
and marking
Specimen
acceptance
by

Designation 151840 OK 151841 OK 151842 OK 151843 OK 151844 OK

    
    
Inside
dimensions
in mm
Outside
dimensions in
mm
min. BCT 4303 N 6032N 6615N 6672N 9291N
Achieved
BCT
Wall
thickness
min. 15mm
Insertion
depth
min. 10mm
Identification
and marking
Specimen
acceptance
by
Manufacturer (VDA-EW-KLT-System):
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VDA Recommendation 4530 1st Edition, 01.01.2013 Page 18 of 32
……………….....

The test was performed:

- Company: …………………..
- Responsible; ………………….. ………………………
Date / signature

6 Dimension checks

6.1 Outside dimensions

Place the box on a level surface and place an angle in Measure the heights, lengths and widths.
the middle of both sides.

Place the box on a level surface and place an angle in Measure the heights, lengths and widths.
the middle of both sides.

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6.2 Inside lengths, inside width and wall thickness

Bore through the box in the side walls Inserting the measuring tool through
with a sharp knife or similar tool. both holes and measure the inside
dimensions.

Check the wall thickness of all the side Check the wall thickness of all the side
walls. walls.

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6.3 Position of the stacking lugs and corresponding recesses (Variant 1517…)

Dimensions are for EW- KLT 151740 Dimensions are for EW- KLT 151741 and 151742

61 61 80 80

27 27 40 40

The measuring point must be on the carton! The measuring point must be on the carton!

Dimensions are for EW- KLT 151743 and Note for all EW - KLT
151744

161 161

126 126

In order to ensure a pedigree or mixed stacking of the

The measuring point must be on the carton! KLT types, the recesses on all EW-KLT of Variant
1517… must be provided on both the short and long
side according to the positions of the stacking lugs.

The specified position of the stacking lugs and recesses for the respective EW-KLT type must be maintained
in order to ensure compatibility between manufacturers.

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7 Load values

7.1 Box compressions test values (BCT) and package loads

The recommendations given here do not absolve anyone of responsibility for checking in
individual cases whether the packaging is suitable for the respective application! Note in
particular that the complete load unit has to be considered. The load application point, for
example, has a crucial influence. It is therefore necessary to check the breaking load of the load
units in each case with the pallet resting on the ground.

Case considered: Europallet 1200x800 (max. weight on bottom layer)

151740 151741 151742 151744 151743

KLT designation
151840 151841 151842 151844 151843
Calculated (min.) BCT in N 4303 6032 6615 9291 6672
Max. weight per KLT 15 15 15 15 15
Number of KLT per layer 16 8 8 4 4
Max. number of layers per pallet 6 6 3 6 3
Max. weight per Europallet in kg (weight of pallet neglected) 1440 720 360 360 180
Max. load of the complete stack (kg), double stacking (1+1) 2880 1440 720 720 360
Max. number of layers in the stack 12 12 6 12 6
Max. weight of one layer 240 120 120 60 60
Max. load on bottom layer in kg 2640 1320 600 660 300
Max. load on bottom layer in N 25898 12949.2 5886 6474.6 2943
Calculated breaking load in N on complete load unit 40896 36779 38371 21898 22173
Achieved safety factor for breaking on the bottom layer 1.58 2.84 6.52 3.38 7.53

Case considered: ISO pallet 1200x1000 (max. weight on bottom layer)

151740 151741 151742 151744 151743

KLT designation
151840 151841 151842 151844 151843
Calculated (min.) BCT in N 4303 6032 6615 9291 6672
Max. weight per KLT 15 15 15 15 15
Number of KLT per layer 20 10 10 5 5
Max. number of layers per pallet 6 6 3 6 3
Max. weight per ISO pallet in kg (weight of pallet neglected) 1800 900 450 450 225
Max. load of the complete stack (kg), double stacking (1+1) 3600 1800 900 900 450
Max. number of layers in the stack 12 12 6 12 6
Max. weight of one layer 300 150 150 75 75
Max. load on bottom layer in kg 3300 1650 750 825 375
Max. load on bottom layer in N 32373 16186.5 7357.5 8093.25 3678.75
Calculated breaking load in N on complete load unit 37188 33200 35000 22889 22714
Achieved safety factor for breaking on the bottom layer 1.15 2.05 4.76 2.83 6.17

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Case considered: Europallet 1200x800 max. number of layers with SF3.5 (max. weight on
bottom layer)

KLT designation 151740 151741 151742 151744 151743

151840 151841 151842 151844 151843
Calculated (min.) BCT in N 4303 6032 6615 9291 6672
Max. weight per KLT 15 15 15 15 15
Number of KLT per layer 16 8 8 4 4
Max. number of layers per pallet (limited by the height) 6 6 3 6 3
Max. weight per Europallet in kg (weight of pallet neglected) 1440 720 360 360 180
Max. load of the complete stack (kg) 1440 1200 720 660 360
Max. number of layers in the stack (limited by payload) 6 10 6 11 6
Max. weight of one layer 240 120 120 60 60
Max. load on bottom layer in kg 1200 1080 600 600 300
Max. load on bottom layer in N 11772 10594.8 5886 5886 2943
Calculated breaking load in N on complete load unit 40896 36779 38371 21898 22173
Achieved safety factor for breaking on the bottom layer 3.47 3.47 6.52 3.72 7.53

Case considered: ISO pallet 1200x1800 max. number of layers with SF3 (max. weight on
bottom layer)

KLT designation 151740 151741 151742 151744 151743

151840 151841 151842 151844 151843
Calculated (min.) BCT in N 4303 6032 6615 9291 6672
Max. weight per KLT 15 15 15 15 15
Number of KLT per layer 20 10 10 5 5
Max. number of layers per pallet (limited by the height) 6 6 3 6 3
Max. weight per ISO pallet in kg (weight of pallet neglected) 1800 900 450 450 225
Max. load of the complete stack (kg) 1200 1050 900 750 450
Max. number of layers in the stack (limited by payload) 4 7 6 10 6
Max. weight of one layer 300 150 150 75 75
Max. load on bottom layer in kg 900 900 750 675 375
Max. load on bottom layer in N 8829 8829 7357.5 6621.75 3678.75
Calculated breaking load in N on complete load unit 37188 33200 35000 22889 22714
Breakingsafety
Achieved loadfactor
testsforofbreaking
the loadonunits are carried
the bottom layer out
with disposable
4.21 KLT
3.76 achieving
4.76 at least 6.17
3.46 the
BCT values indicated above. The breaking load shown was always determined with complete
load units (max. number of layers with bottom and cover plate).
The calculation is performed on the basis of the load on the bottom layer. Under the assumption
that a single-layer load unit would have a higher breaking load, additional safety is necessary.
If the calculated SF is < 3.5, we recommend that the weight or number of layers is reduced until
SF 3.5 (dynamic) is achieved! Statically (for storage) at least SF 2 must be achieved.
Specifications, e.g. BGR, national legislation, etc. must be observed! The tests were performed
for EW-KLT with stacking lugs. These must be performed analogously for KLT with stackable
base. When stacking the packages, pay attention that "light is always stacked on heavy".

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VDA Recommendation 4530 1st Edition, 01.01.2013 Page 23 of 32

7.2 Package / breaking load test

Cover plate + KLT box (with demanded min. BCT values) + bottom plate + DIN pallet

Test with Europallet 1200mm x 800mm

EW-KLT designation Average value

151740 40895 N
151741 36778 N
151742 38370 N
151744 21172 N
151743 22172 N

Test with ISO pallet 1200mm x 1000mm

EW-KLT designation Average value*

151740 37187 N
151741 33200 N
151742 34999 N
151744 22889 N
151743 22714 N
The tests were performed for EW-KLT with stacking lugs( 1517…)
Average values determined from 3 test results per package.

The compression force tests are performed reproducibly as an accelerated breaking load
determination using a
compression resistance press with a spherically mounted upper pressure plate in accordance
with DIN EN ISO 12048.
The load units are positioned in the middle of the lower test plate. The test load is applied to the
test specimens with the load carrier in full contact with the ground.

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VDA Recommendation 4530 1st Edition, 01.01.2013 Page 24 of 32

8 Template drawings

8.1 151740

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8.2 151741

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8.3 151742

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8.4 151743

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8.5 151744

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8.6 151840

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8.7 151841

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8.8 151842

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8.9 151843

8.10 151844

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