Dhiraj ETO Oral Question Set
Dhiraj ETO Oral Question Set
Q) If two generators running in parallel the kw are same but ampere is different. What could
be the reason?
A) Power factor differences. Adjust excitation
Q) IP rating?
IP 6 8
First Digit:
“Ingress
Solids Second Digit: Liquids Protection
Protection”
Protection
Object size
Level protected Effective against
against
0 Not protected No protection against contact and ingress of objects
Any large surface of the body, such as the back of the hand, but no
1 >50mm
protection against deliberate contact with a body part.
2 >12.5mm Fingers or similar objects.
3 >2.5mm Tools, thick wires, etc.
4 >1mm Most wires, screws, etc.
Ingress of dust is not entirely prevented, but it must not enter in
5 Dust Protected sufficient quantity to interfere with the satisfactory operation of the
equipment; complete protection against contact.
6 Dust Tight No ingress of dust; complete protection against contact.
Object size
Level protected Effective against
against
0 Not protected –
1 Dripping water (vertically falling drops) shall have no harmfull effect.
Dripping water
Dripping water Vertically dripping water shall have no harmful effect when the
2
when tilted up enclosure is tilted at an angle up to 15° from its normal position.
to 15°
Water falling as a spray at any angle up to 60° from the vertical shall
3 Spraying water
have no harmful effect.
Splashing Water splashing against the enclosure from any direction shall have no
4
water harmful effect.
Water projected by a nozzle (6.3mm) against enclosure from any
5 Water jets
direction shall have no harmful effects.
Powerful water Water projected in powerful jets (12.5mm nozzle) against the
6
jets enclosure from any direction shall have no harmful effects.
7 Immersion up Ingress of water in harmful quantity shall not be possible when the
Object size
Level protected Effective against
against
enclosure is immersed in water under defined conditions of pressure
to 1m
and time (up to 1 m of submersion).
The equipment is suitable for continuous immersion in water under
conditions which shall be specified by the manufacturer. Normally, this
Immersion
8 will mean that the equipment is hermetically sealed. However, with
beyond 1m
certain types of equipment, it can mean that water can enter but only
in such a manner that it produces no harmful effects.
Q) IGBT and
A) An insulated-gate bipolar transistor (IGBT) is a three-terminal power semiconductor
device primarily used as an electronic switch high efficiency and fast switching. The IGBT is
used in medium- to high-power
Q) Soft starter
A) Soft starting method of supplying a gradually increasing a.c. voltage during start-up
generally refers to an efficient electronic switching technique. A basic method is to use back-
to-back connected thyristors or triacs in the supply lines which are "gated" to delay "turn-
on, within each a.c. half-cycle. This delayed switching applies a reduced average a.c. voltage
to the motor. The applied motor voltage is gradually ramped up by the starter software
program until the full voltage level is reached. To achieve maximum efficiency, the
electronic switching circuit can now be bypassed for normal running. A "soft" starter may be
further adapted to become a voltage controller over the motor operating load range. In this
type of efficient "energy manager" application, the controller monitors the motor power
factor which is a measure of the motor loading. On light load and full voltage, the power
factor is low so the controller reduces the motor voltage which reduces current while
improving power factor and efficiency. Note, this type of "soft starter /energy manager" is
not a speed controller. To electrically change the speed of an induction motor it is necessary
to vary the applied frequency.
Ladder Diagram (LD) Traditional ladder logic is graphical programming language. Initially
programmed with simple contacts that simulated the opening and closing of relays, Ladder
Logic programming has been expanded to include such functions as counters, timers, shift
registers, and math operations.
Assume a photo-transistor device as shown. Current from the source signal passes through
the input LED which emits an infra-red light whose intensity is proportional to the electrical
signal.
This emitted light falls upon the base of the photo-transistor, causing it to switch-ON and
conduct in a similar way to a normal bipolar transistor.
Individual opto-couplers are required for isolating each sensor channel of plc. Opto-couplers
used for isolation. Safe interface between high-voltage components and low-voltage
devices.
Q) Reactive power
A) Reactive power exists in an AC circuit when the current and voltage are not in phase.
Capacitance, inductance, the reactive power regulates the voltage in the system. If the
reactive power is too low, inductive loads such as transformers will be unable to maintain
voltages necessary for the generation of electromagnetic fields, leading to a "voltage
collapse" that creates blackouts. Therefore reactive power is essential to move active power
through transmission and distribution systems to the customer. However if reactive power
in a system is too high, there is increased heat loss in transmission lines and loads as the
current flowing through the system is much higher, creating a potentially hazardous
breakdown situation. The power factor of a load tells us what fraction of the apparent
power is in the form of real power and performs actual work. A high power factor is
desirable since it minimizes the amount of reactive power needed by the load, reducing
heat losses and maximizing efficiency.
Q) Paralleling faults.
A) Parallel running is achieved in the two stages of Synchronising then Load Sharing
To achieve smooth manual synchronising, the incomer must be brought up to
speed to obtain approximately the same frequency as shown on the bus-bar
frequency meter e.g. 60 Hz.
The incoming generator voltage is set by its AVR or manually trimmed (if available) to be
equal to the bus-bar voltage.
Q) Breaker safety
A) Protection relays are used to monitor over current, over/under voltage, over/under
frequency, earth leakage, unbalanced loading, over-temperature, reverse power (for
generators) etc.
Circuit breakers: A circuit breaker is an auto shut down device which activates during an
abnormality in the electrical circuit. Especially during overloading or short circuit, the circuit
breaker opens the faulty circuit from MSB and thus protects the MSB.
Fuses: Fuses are mainly used for short circuit protection and comes in various ratings. If the
current passing through the circuit exceeds the safe value, the fuse material melts and
isolates the MSB from the default system. Normally fuses are used with 1.5 times of full load
current.
Over current relay: OCR is used mainly on the local panel and MSB for protection from high
current. They are installed where a low power signal is a controller. Normally relays are set
equivalent to full load current with time delay.
Under voltage protection: An under voltage (U/V) release mechanism is fitted to all
generator breakers and some main feeder circuit-breakers. Its main function is to trip the
breaker when a severe voltage dip (around 50 %) occurs.
Q) Skin effect
A) The tendency of a high-frequency alternating current to flow through only the outer layer
of a conductor. Skin effect is the tendency of an alternating electric current (AC) to become
distributed within a conductor such that the current density is largest near the surface of
the conductor, and decreases with greater depths in the conductor. The electric current
flows mainly at the "skin" of the conductor, between the outer surface and a level called the
skin depth.
Q) Finding ways to connect 6 wires of unmarked cable's of three phase induction motor.
A) We assume this is a 6 leads out untagged. First we will get the continuity of each leads by
using a multimeter. Assuming we have done the continuity test, by then we can get three
pairs with continuity. First we marked the first pair as U1 & U2 as our reference, leaving the
two pairs untagged. We then get one pair of the untagged and connect one end to U2. We
will supply U1 & U2 with a voltage lower than the rated voltage of the motor,
ex. if the rated voltage of the motor is 440V then we will supply it with 220V or lower. We
now measure the voltage from U1 and the other end of the untagged pair not connected to
U2. If the voltage is more than the supply voltage then the phase is right if not reverse the
connection then put
marking V1 & V2. Do this procedure for the remaining untagged pair. Assuming we already
done our phasing we test run the motor with a lower voltage again to avoid burning the
motor and measure if the currents in each phase are the same.
A)First of all you separate all the wires and then you do this...
You first find the winding ends using a continuity meter marking each winding end as "A"
"AA", "B", "BB", "C" , "CC". use a 6 volt battery and a centre zero galvanometer, connect the
galvanometer to one pair and noting which ends are connected to the + and - of the meter,
mark the winding ends as you have connected them to the meter.
Connect one of the other winding ends to one terminal of the battery and just touch the
other end to the other terminal of the battery and note which way the needle of the meter
moves, either to the left of the right, repeat until all the windings are done and with each
test the meter needle moves in the same direction. This is called a "flick test" and if you
leave the battery connected to the winding the meter will not move hence you only quickly
touch the battery terminal with the winding end.
You now have found the correct polarity of all three windings, so you should have three
ends with a +, and three with -. Make your star point from the three + ends and connect the
other three ends to your supply.
Or if you need a delta configuration, you connect "+" to "-",until you have a loop and
connect your power supply to the three junctions
A regulated supply of water must exist for a boiler generating steam. With the system in
balance without leaks the flow of water to the boiler will be equal to the flow of steam.
When there is a change in steam demand then the flow of water will have to be changed.
One Element
The water level is measured using a suitable device. This level is sent to the controller as a
measured value. The controller compares this measured value against a set point. Any
deviation from this set point caused a demand signal to be generated.
Two Elements
A single element controller is considered suitable for only the smallest of boilers. The reason
for this is the effect of stepped load changes
Should there be a sudden demand for increase steam flow there will be a requirement to
increase the firing rate. The increased firing rate increases the ebullition or bubble
formation in the water and the volume of water increases or swells. This will be seen as an
immediate increase in the water level.
For a single term controller the tendency will be to close the feed supply valve. However,
the increased firing rate will generate more steam flow from the boiler and in reality an
increase in water flow would be required
For a stepped load increase there will be tendency for the water level to rise due to swell as
described. The Water level controller will give a reduced demand signal. The steam flow
transmitter will detect an increase in steam flow and send an increase demand signal via a
conditioner which adjusts this signal to suit the system. These two signals pass through a
Summator. The resultant effect will prevent any immediate sharp change in the demand
signal to the feed flow control valve.
Three Element
Variations in feed pressure will vary the true feedflow rate to valve demand signal. For
improved control an additional feed water flow element may be added. This is the case only
when the cost and complexity can be justified due to improved plant efficiency and critical
water level control.
Instead of turning off breakers one by one for the lighting circuit, I followed a method where
I turned off all lighting circuit of a particular doubted area. This method helps usually when
there are two or more earth faults in 220V lighting circuit. By turning off all the breakers of a
particular area, then switching on the breaker one by one will eliminate multiple earth
faults.
When I turned off lighting switches one by one, it was difficult for me to identify multiple
earth faults.
In star connection, if the neutral is grounded then it also provides a path for the Zero-
Sequence currents during faults, whereas in the delta connection the zero sequence
currents flow within the delta circuit and hence increasing load on the winding.
Alarms:
N= f/p (rev/s) just like the induction motor type. The rotor has a set of magnetic poles with
d.c. excitation which locks in synchronism with the stator rotating flux. This means that the
shaft is always running at the synchronous speed set by the supply frequency. To start the
motor from standstill can be a problem - it is either:
Pulsed forward at a very low frequency with the rotor poles excited,
or
Dragged up to slip speed as an induction motor with an embedded cage rotor then locked
into synchronism by energising the d.c. rotor field.
For normal running, the operating power factor of a synchronous motor can be
lagging or leading as this is determined by the size of the d.c. excitation field current.
Tankers
The flow of liquids , the ejection of steam from a nozzle , the splashing or agitation of a
liquid against a solid surface, the vigorous rubbing together of certain synthetic polymers
(e.g. the sliding of a polypropylene rope through PVC gloved hands). Working tools
Between sampling apparatus lowered into a tank and the surface of charged petroleum
liquid. Between unearthed equipment suspended in a tank and the adjacent tank
structure
The most important countermeasure that must be taken to prevent an electrostatic hazard
is to bond all metal objects together. Bonding eliminates the risk of discharges between
metal objects, To avoid discharges from conductors to earth, it is normal practice to earth
Q. Function of AVR
A) AVR- automatic voltage regulator
AVR regulates the voltage of a generator.
When voltage drops, due to load increase, The AVR senses the generator output Voltage
and acts to alter the field current to maintain the voltage at its set value.
An AVR will control the generator's voltage to +-2.5% (or better) of its set value over the full
load range. Transient voltage dip is usually limited to 15% for a specified sudden load
change with recovery back to rated voltage within 1.5 seconds.
Connect a voltmeter (expect up to 500 V on a 440 V system) across one pole of the open
incoming generator circuit breaker. This procedure is more easily (and safely) performed at
the synchroscope terminals behind the door of the synchronising panel at the front of the
main switchboard. Check the circuit diagrams before such testing. Adjust the generator
speed until the voltmeter very slowly fluctuates from zero to maximum. Close the breaker
when the voltmeter indication passes through zero. Note, for this operation, an analogue
(pointer and scale) meter is easier to follow than digital type.
Auto-synchronising of an incoming generator does everything an operator would do - senses
and controls the voltage and frequency then initiates a circuit-breaker close signal at the
correct instant. The auto-synchronising equipment uses electronic circuits to monitor the
size of voltage, frequency and phase angle difference, and then acts to regulate them until
they are equal to the existing
bus-bar conditions.
Q) Navigation lights requirement, regulation, angle, safeties during bulb changing on main
mast.
International Maritime Organization (IMO) in their "International Regulations for Preventing
Collisions at Sea" to have five specially designed navigation running lights referred to as
Foremast, Mainmast, Port, Starboard and Stern.
Two anchor lights, fitted forward and aft.
The side lights are red for Port and green for Starboard while the other lights are white.
For vessels length more than 50 metres, the masthead light(s) must be visible from a
range of six nautical miles and the other navigation lights from three nautical miles.
Typical power rating of 65 W but 60 W and 40 W.
Two lamps and lamp holders within a special dual fitting.
Each light is separately supplied, switched, fused and monitored from a Navigation Light
Panel in the wheelhouse.
The electric power is provided usually at 220 V a.c. with a main and An alternative
standby power supply is fed from the emergency switchboard.
A changeover switch on the Navigation Light Panel selects the main or standby power
supply.
The Navigation Light Panel has indicator lamps and an audible alarm to warn of any lamp
or lamp-circuit failure.
Each lamp circuit has an alarm relay which monitors the lamp current. Various signal
lights with red green, white and blue colours are arranged on the signal mast.
These lights are switched to give particular combinations to signal states relating to
various international and national regulations. Pilot age requirements, health, dangerous
cargo conditions, etc., are signalled with these lights.
White Morse-Code flashing lights may also be fitted on the signal mast
The NUC (Not under Command) state is two all-round red lights vertically mounted at
least 2 m apart. Such important lights are fed from the 24V d.c. emergency supply.
Sidelights are red (port) and green (starboard) and shine from dead ahead to 112.5° aft
on either side.
Stern lights are white and shine aft and 67.5° forward on each side. (Thus, the sidelights
and stern light create a full circle of light.)
All-round lights are white and shine through 360°.
Masthead lights are white and shine from 112.5° on the port side through dead ahead to
112.5° on the starboard side. They must be above the sidelights.
OR: A HIGH output (1) results if one or both the inputs to the gate are HIGH (1). If
neither input is high, a LOW output (0) results.
NAND gate (negative-AND) is a logic gate which produces an output is false only if all its
inputs are true; thus its output is complement to that of the AND gate.
The NOR gate. A HIGH output (1) results if both the inputs to the gate are LOW (0); if
one or both input is HIGH (1), a LOW output (0) results. NOR is the result of the negation
of the OR .
RTD
Resistance temperature detectors (RTDs), are sensors used to measure temperature.
The RTD wire is a pure material, typically platinum, nickel, or copper. The material has
an accurate resistance/temperature relationship which is used to provide an indication
of temperature. As RTD elements are fragile, they are often housed in protective probes
Q) Level sensor
Float Sensor
Capacitance Sensors
Conductivity Probes
Float sensor
A liquid level control system by using a float sensor works on the principle of buoyancy,
Capacitance
The principle of capacitive level measurement is based on the change of capacitance. There
are two plates in capacitive sensor: one plate acts as an insulated electrode and the other
plate acts as a tank wall. The capacitance depends on the liquid level. An empty tank has
low capacitance while a filled tank has higher capacitance.
Conductivity
This system is applicable for level measurement in conductive liquids. The conductivity of
the insulated material can be varied if the probe is covered or not covered within the
conductive product. There are two electrodes: one is used as a metal wall of the tank, and
the other electrode is inserted into the tank. This principle can be explained with a practical
application.
A Conductive probe is used as a liquid level indicator for measuring the level of electrically
conductive products in a metal water tank, or other container, which can be obtained by
means of a probe isolated from the container and a conductivity amplifier. When the
product is not in connection with the probe, the electrical resistance is relatively high or
infinite between the probe and the metal tank wall. If the level of the liquid rises completely
between the probe and the tank wall, then the resistance gradually decreases.
Starting sequence
1. Ensure that the vent valve on the boiler is open and check there is no pressure in the
boiler.
2. Check that the steam stop valve is closed.
3. Check that all the valves for fuel are open, and let the fuel circulate through the system
until it comes to the temperature required by the manufacturer recommendation.
4. Check and open the feed water valves to the boiler and fill the water inside the boiler
drum to just above the low water level. This is done because it is not possible to start
the boiler below the low water level due to safety feature which prevent boiler from
starting. Also, the level is not filled much because if filled too much, the water inside the
boiler might expand and over pressurize the boiler.
5. Start the boiler in automatic mode. The burner fan will start the purging cycle which will
remove any gases present in the furnace by forcing it out through the funnel.
6. After the pre-set purge time the pilot burner will ignite. The pilot burner consists of two
electrodes, through which a large current is passed, via the transformer, producing the
spark between the electrodes. The pilot burner is supplied with diesel oil and when the
oil passes over, the former ignites.
7. The main burner which is supplied by heavy oil catches fire with the help of pilot burner.
8. Check the combustion chamber from the sight glass to ensure the burner has lit and the
flame is satisfactory.
9. Keep a close eye on the water level as the pressure increases and open the feed water
when the level of water inside the gauge glass is stable.
10. Close the vent valve after the steam starts coming outside.
11. Open the steam stop valve.
12. Once the working steam pressure is reached, blow down the gauge glass and float
chambers to check for the alarms.
Stopping a boiler
1. If the boiler is needed to be stopped for longer duration for maintenance or opened
up for survey, change the fuel to distillate fuel.
2. If separate heating arrangement for heavy oil is present then there’s is no need to
change over to distillate fuel and the oil is kept on circulation mode.
3. Stop the boiler automatic cycle.
4. Close the steam stop valves.
5. Close the boiler feed water valves.
6. When the boiler pressure is just reduced to over atmospheric pressure the vent
valve is kept open to prevent vacuum formation inside the boiler.
3 Types of controls:
c)—INTEGRAL CONTROL-—There are certain errors due to design parameters of the vessel
which have to be corrected. Data signals are produced by continuously sensing heading
error over a period of time and applying an appropriate degree of permanent helm is used
for this purpose. The permanent helm acts as mid-ship.—The output of these three controls
is combined and the net resultant drives the rudder. This type of autopilot is also called as
PID Auto Pilot.
The output from a gyro or magnetic compass is coupled to the comparator, in the control
unit , along with the input signal from manual course setting control. Any difference
between the two signals causes an output error signal whose magnitude is proportional to
the difference between the two signals and hence the comparator is also referred to as
proportional control. In addition to the proportional control, the control unit also consists of
derivative and integral controls which analyse the signals from the gyro or magnetic
compass and the course selector
—A summing amplifier is used to obtain a resultant error signal from these controls. This
error signal is fed to the error amplifier which also gets feedback signals from the rudder,
consisting of the rudder position and its movement. The output of this error amplifier is fed
via telemotors to the steering gear unit and in turn operates the rudder. The telemotor has
two units, i.e. Transmitter and Receiver situated on the bridge and steering gear
compartment respectively. There will be no output from the control unit when the
difference between the two signals is zero and hence no movement of the rudder results.
Exia- the highest category based on a safety factor of 1.5 with two faults on the circuit
Exib- based on a safety factor of 1.5 with one fault on the circuit.
Zener diodes are a special kind of diode which permits current to flow in the forward
direction. Zener diodes will also allow current to flow in the reverse direction when the
voltage is above a certain value. This breakdown voltage is known as the Zener voltage.
Q) How u will use tank scope and where? When I said for inert condition, how will u come to
know it is inert?
A) Tankscope or non-combustible gas indicators, Combustible Gas Indicators or
Explosimeters
Q) Next how will u check oxygen meter is working correctly, what checks?
A) The main property of oxygen which helps in its detection and measurement of its
percentage in the given sample of air is that of Para-magnetism. Basically this means that
oxygen gets attracted towards a magnetic field.
There are two platinum resistance wires which are exposed to two different chambers. In
the first chamber there is the air in which the oxygen content needs to be monitored plus
there is an artificially created magnetic field, while the second chamber there is the same air
but there is no magnetic field present in this chamber. The wires form a part of the
Wheatstone bridge circuit and the Wheatstone bridge is used to measure an unknown
resistance by obtaining a balance between two legs of the circuit.
The air whose content has to be noted is supplied at one end and is filtered by passing it
through a diffuser and goes on to the two chambers. Hence while one chamber of the meter
attracts oxygen the reference chamber attracts only air. This causes a difference in the
temperature of the two wire sets because of the difference in thermal conductivity of
oxygen with respect to air. This causes imbalance in the resistance of the bridge legs and the
degree of this imbalance is in proportion to the oxygen content in the sample to be
measured.
During synchronization, it might be possible to have the synchroscope rotating in the Slow
direction (anti-clockwise) and then close the breaker. Under this condition, the generator
would then be drawing a small amount of current from the busbar instead of supplying a
small amount of current to the busbar (which occurs when the breaker is closed with the
synchroscope rotates in the Fast (clockwise) direction).
To calculate the fault current in a system it is first necessary to calculate the MVA during a
fault. The MVA during a fault is given by
From this, the maximum current during the fault can be deduced as
I= P /(root 3 x V x 0.8)
Q) Polarisation index?
A) the polarisation index or P.I. The P.I. value is the ratio of the IR result after 10 minutes of
testing to the value recorded after one minute. For class F insulation materials the
recommended P.I. value is 2.0.
A fail-safe is a device or practice that, in the event of a specific type of failure, responds or
results in a way that will cause no harm, or at least minimizes harm, to other devices or to
personnel.
Q) Thermal Runaway?
A) Thermal runaway is a situation where an increase in temperature changes the conditions
in a way that causes a further increase in temperature, often leading to a destructive result.
It is a kind of uncontrolled positive feedback.
In lithium-ion cells, thermal runaway can be triggered by internal short circuits, physical
damage, or overheating of the cell
In most battery packs, the individual cells are small and thermal runaway in a single cell can
be hazardous. But the cells in a battery pack are typically in close proximity to one another,
and the big danger is if thermal runaway in one cell starts a chain reaction that spreads to
the surrounding cells. This phenomenon, referred to as thermal runaway propagation, can
lead to serious fires or large explosions.
Q) How much voltage will be there between one phase & ground in isolated neutral system?
A) Vphase= Vline/root3
Q) Can we use Differential pressure switch with only one side pressure connection & where
r we using onboard?
A) differential pressure (“DP”, “d/p”, or _P)1 transmitter has two pressure ports to sense
different process fluid pressures. One of these ports is labeled “high” and the other is
labeled “low”. This labeling does not necessarily mean that the “high” port must always be
at a greater pressure than the “low” port. What these labels represent is the effect that a
pressure at that point will have on the output signal.
The most common sensing element used by modern DP transmitters is the diaphragm. One
side of this diaphragm receives process fluid pressure from the “high” port, while the other
receives process fluid pressure from the “low” port. Any difference of pressure between the
two ports causes the diaphragm to flex from its normal resting (center) position. This flexing
is then translated into an output signal by any number of different technologies,
The concept of differential pressure instrument port labeling is very similar to the
“inverting” and “non-inverting” labels applied to operational amplifier input terminals:
The “+” and “-” symbols do not imply polarity of the input voltage(s). These symbols merely
represent the different effects on the output signal that each input has. An increasing
voltage applied to the “+” input drives the op-amp’s output positive, while an increasing
voltage applied to the “-” input drives the op-amp’s output negative.
DP instruments may also serve as simple gauge pressure instruments if needed, responding
to pressures in excess of atmosphere. If we simply connect the “high” side of a DP
instrument to a process vessel using an impulse tube, while leaving the “low” side vented to
atmosphere, the instrument will interpret any positive pressure in the vessel as a positive
difference between the vessel and atmosphere:
The same principle of connecting one port of a DP device to a process and venting the other
works well as a means of measuring vacuum (pressures below that of atmosphere). All we
need to do is connect the “low” side to the vacuum process and vent the “high” side to
atmosphere:
Q) Why stator air gap of a alternator is more than that of exciter air gap?
A) An increase in air gap increases the reactance of the motor and lowers its power factor.
In synchronous and d-c machines, two separate fields interact in the air gap. The a-c field
created by the armature (stationary in the synchronous machine, rotating in the d-c
machine) distorts that supplied by the d-c field, reducing its effectiveness and degrading
machine performance. Increasing the air gap lessens the effect of that "armature reaction."
Hence, these machines will have air gaps several times larger than those in induction
motors.
The pilot burner is supplied with diesel oil and when the oil passes over, the former ignites.
The main burner which is supplied by heavy oil catches fire with the help of pilot burner.
If we take out flame eye, we will not come to know whether fuel is burning or not and un-
burn fuel will be undetected and can cause back fire.
Transducers are voltage-output devices that can be used with simple signal conditioning but
are more sensitive to electromagnetic interference. The electrical resistance of the
connecting cable can cause significant errors if the cable is long. They require three or four
connecting wires to supply power and deliver the output signal.
Transmitters are current-output devices and may have two or three wires. Where two wires
are used to both receive power and transmit an output signal, 4 mA to 20 mA
Q) Boiler water circulating p/p circulating the water from aux boiler to economiser , why we
do not have a pressure switch instead of dp switch
Q) ICCP
A) The outer surface of a ship's hull is subjected to electro-chemical attack by corrosive
currents that flow between areas of the hull which are at slightly different electric
potentials. Dissimilar metals, variations in structural and chemical uniformity in hull
plates and welding, differences in paint thickness and quality, water temperature,
salinity and aeration all combine to cause areas of the hull to become either anodic
(positive) or cathodic (negative). In the hull, electrons flow from anode to cathode leaving
positively charged iron ions at the anodic area. At the cathode the effect of the arrival of
electrons is to produce negatively charged hydroxyl ions (OH) by electrolysis of the sea
water. These negative ions flow through the sea to the anodic area where they combine
with the positive iron ions to form ferrous hydroxide Fe(OH)2. This ferrous hydroxide is
further oxidised by dissolved oxygen to form ferric hydroxide Fe(OH)3
which is rust. Thus the anodic area is gradually corroded away whilst no corrosion takes
place at the cathodic area. This naturally corrosive action can be overcome if the complete
hull is made cathodic, i.e. electrons are allowed to arrive at the hull surface and produce
negative hydroxyl ions but no electrons leave the hull to produce positive iron ions. This is
achieved y fitting insulated lead or platinised titanium anodes to the hull and applying a
positive d.c. potential to them with respect to the hull. The negatively charged hydroxyl ions
(OH) now pass to the insulated lead anodes causing the lead surface to change to lead
peroxide PbO2. The potential is of such a value that it just overcomes the original corrosion
current and gives rise to an impressed protection current which flows-in the complete
circuit. The value of protection current must be critically controlled to just prevent
corrosion, as beyond this value the increase in the rate of release of hydroxyion will cause
sponginess and flaking of the anti-fouling paint. The correct value of protection current
can be determined by reference electrodes. These are either of zinc or silver attached to the
hull, but insulated from it, below the waterline. The voltage measured between the
hull and reference electrodes of an unprotected ship with sea water as an electrolyte is:
Zinc electrode (450m V negative to hull) & Silver electrode (600m V positive to hull). When
satisfactorily protected, the protection current will make the hull 200 mV more negative, i.e.
a zinc reference electrode will register 250 mV negative to hull and silver 800 mV positive to
hull. The reference electrode voltage may, therefore, be used to monitor the protection, but
more important, is used as the signal source to automatically regulate the value of
protection current.
Q) If one long single core cable is lying from bridge to fwd inside conduit. How will u check
this cable?
Q) What is semiconductor?
A) A semiconductor is a substance, usually a solid chemical element or compound, that can
conduct electricity under some conditions but not others, making it a good medium for the
control of electrical current.
Here is the circuit diagram of a simple and straight forward 12 V battery charger circuit with
diagram. This circuit can be used to charge all type of 12V rechargeable batteries including
car batteries. The circuit is nothing but a 12V DC power supply with an ammeter for
monitoring the charging current. The two diodes forms a centre tapped full wave rectifier.
The capacitor filters the rectifier output to produce a clean 12V output.
Q) Pumproom speciality?
Entry Permit into Enclosed Space
Entry Control
Atmosphere Control
Effective communication
Gas Monitoring
Keep clean / clear in Pump Room
Maintenance Work in Pump Room
Rescue equipment
Notice shall be posted outside Pump Room as follows:
a. “No entry without prior permission”
b. Prior entry, ensure:
i. Ventilation exhaust is running
ii. Proper Lighting / illumination
iii. Personal Gas Meter
iv. Communication link with duty officer
v. Atmosphere checks (Oxygen-21%, HC gas-Nil, Toxic gases-Nil)
Q) Why gyro needs time for settling what basically it does during this time?
A) The ship's Gyro rotor in an Admiralty Gyro Type V [British Navy] is much much larger in
diameter (24") , driven by an electric motor which makes the rotor rotate at about 2500
rpm. . It takes 4-6 hours to settle on a steady position, because the moment of inertia takes
its time.
The modern Gyros are much much lighter and smaller, but rotate at very high speeds ( 6000
rpm), and the resultant effect is that the gyro settles down in about 30 mins.
The aircraft gyros are driven by vaccuum pumps, and rotate at extremely high speeds,
( 30,000 rpm) so that they settle down in 3-4 minutes.
In radar, a transmit/receive (TR) switch alternately connects the transmitter and receiver to
a shared antenna. The switch consists of a gas-discharge tube across the input terminals of
the receiver. When the transmitter is active, the resulting high voltage causes the tube to
conduct, shorting together the receiver terminals to protect it
It should comes on load automatically with in 45 sec after the failure of main power
supply.
Should give full rated power, when the ship is up right and when inclined at any angle of
list up to 22.5 degree or inclined 10 degree either aft or fwd.
If fails to come on load , then indication to be given in the ECR
Q) Marpol annex 4
A) Annex IV- Regulations for the Prevention of Pollution by Sewage from Ships
discharging comminuted and disinfected sewage at a distance of more than 3 nautical miles from
the nearest land, or sewage which is not comminuted or disinfected at a distance of more than 12
nautical miles from the nearest land or the sewage that has been stored in holding tanks
the test results of the plant are laid down in the ship's International Sewage Pollution Prevention
Certificate;
Q) Certificates in marpol
A) International Tonnage Certificate (1969),
International Load Line Certificate
International Load Line Exemption Certificate
Certificates for masters, officers or ratings
International Oil Pollution Prevention Certificate
International Sewage Pollution Prevention Certificate
Voyage data recorder system - certificate of compliance
Safety Management Certificate
International Ship Security Certificate (ISSC) or Interim International Ship Security Certificate
Cargo Ship Safety Certificate
Certificate of Fitness for the Carriage of Liquefied Gases in Bulk
Protocol
Amendments
The regulations enforced by the conventions are required to be amended frequently from
time to time to keep pace with the rapid evolving technology in the shipping world.
Amendments of the convention can be made by either of the following methods described
below
A) After consideration within IMO
B) Amendment by Conference
Q) IMO structure
A) The Organization consists of an Assembly, a Council and five main Committees: the Maritime
Safety Committee; the Marine Environment Protection Committee; the Legal Committee; the
Technical Cooperation Committee and the Facilitation Committee and a number of Sub-Committees
support the work of the main technical committees.
Q) 4 pillers of IMO?
A) MARPOL, STCW ,SOLAS & MLC
The 3 way valve inlet is from the OWS discharge, where one outlet is to overboard
and second outlet is to OWS sludge tank.
When OCM gives alarm, 3 way valve discharges oily mixture in the sludge tank.
Q) Co2 bottle pr testing or material, co2 what state in bottle where it will be converted into
gas , Filling ratio of co2 bottle ?
A) Pressure Testing of CO2 Flooding System
Pipe Section Area Material Test
Low Pressure Section Branch Pipe to Nozzles Galvanized Seamless 7 Bar Air Blowing Test
Manganese Steel
Medium Pressure Section Master Valve to Main Pipe Galvanized Seamless 80 Bar Pressure Test
Branches Manganese Steel
High Pressure Section CO2 Cylinder to Master Galvanized Seamless 190 Bar Pressure Test
Valve Manganese Steel
Pilot Control Line Control Lines Copper Tube 58 Bar Pressure Test
Main CO2 bottles contain carbon dioxide in liquid state with a pressure of 56 bar at 20
degree
Q) What is sagging?
A) A voltage sag or voltage dip is a short duration reduction in rms voltage which can be caused by a
short circuit, overload or starting of electric motors. A voltage sag happens when the rms voltage
decreases between 10 and 90 percent of nominal voltage for one-half cycle to one minute
Q) How u will show surveyor battery is full charge n holding the charge?
A) Switch off battery charge for the unit and measure voltage drop on battery bank. It will go
down for a moment and then hold on.
Q) Excitation in generator ?
The magnetic field is produced from a DC power source from an Exciter
Static Exciter
In modern generators the exciters are static. The DC power for the electromagnet is from
the main generator output itself. A number of high power thyristors rectify the AC current
to produce a DC current which feeds to the rotor through slip rings. During start up, when
there is no output from the generator, a large battery bank provides the necessary power
for excitation.
Brushless Exciter
Another method is the brushless system. In this system the armature of the exciter is on the
rotor shaft itself. The DC output of this armature, after rectification by solid-state devices,
goes to the rotor coils. Since the armature and rotor are on the same rotating shaft, this
eliminates the need for slip rings
Q) If motor trips what you will check? After checking everything still it trips what may be the
reason?
1. Over-Current
2. Low Resistance
3. Over heating
4. Dirt
5. Moisture
6. Vibration
Over current relay setting/ relay problem
Gland packing too tight
Worn out / damaged ball bearing
Q) Generator trips?
A) The various trips and alarms are mentioned as follows
Alternator bearing low oil level alarm & trip
Alternator bearing high temperature lube oil alarm &trip
Low sump oil level alarm and trip
Lube low oil pressure alarm and trip
Reverse current trip
Over speed trip
Over load trip
High and low frequency trip
Jacket cooling water low-pressure alarm
Q ) Alternator safety ?
1.Body earthing
2.Neutral earthing
3.Winding Temperature
4.Over current protection
5.Over/Under voltage protection
6.Over/Under frequency protection
7.Earth fault protection
8.Reverse power protection
9.Loss of field protection
10. Water Cooler leakage
11. Water temperature high
Q) After isolating everything n motor still give shock, what maybe the reason?
A) Charge capacitor, Breaker fault, equipment is not properly grounded
motor rotating due mechanical fluid movement, Moist/damp hands, Winding leakage
Q) Explain OMD?
A) The oil mist detector uses a photoelectric cell to measure small increases in oil density. A
motor driven fan continuously draws samples of crankcase oil mist through a measuring
tube. An increased meter reading and an alarm will result if any crack case sample contains
excessive mist when compared to either clean air or to the other crankcase compartments.
The alarm will cause an engine slowdown or shut down.
Q) Ballast pump motor cannot start when start button is pressed how u will solve?
A) Power management system, stop button press/lock, suction/discharge valve not open,
suction/discharge pressure switch problem,
Q) Co2 release door is opened alarm started but fans didn’t trip what can be the reason?
A) Door limit switch struck, switch jumped, see proper equipment, breaker shunt trip
problem,
Q) Why welding machine supply not shorting when the electrodes touches the hull.
A) An electric current, alternating current or direct current from a welding power supply, is
used to form an electric arc between the electrode and the metals to be joined
constant current output, ensuring that the current (and thus the heat) remains relatively
constant, even if the arc distance and voltage change.
Place the return clamp and cable as close to where welding takes place as possible;
Remember that there is as much current running through the return cable as through the
welding cable, high frequency.
Q) Auto-transformer makes effective saving on copper and copper losses, when its
transformation ratio is
A) Approximately equal to one
Q) Minimum voltage regulation occurs when the power factor of the load is
A) Leading
Q) The efficiencies of transformers compared with that of electric motors of the same
power are
A) Much higher
Q) What does different position of the synchroscope needle mean; what is the difference
between 6 o clock and 12 clock?
A) 6 o’clock means that out of synchronisation. We cannot parallel the incoming generator.
12 o’clock means the perfect synchronised condition (voltage, frequency and phase
sequence match).
Q) Why is a Megger used for insulation test and not a multi meter?
A) With a megger, a voltage of not less than 500 volts DC is used for testing the insulation
resistance of windings. With a multi-meter, the voltage used is not more than 3-volts DC.
Megger uses high impedance testing and is therefore more accurate than a multi-meter
Q) If you press the ACB Close button on an idle generator what will happen?
A) Normally, the breaker won’t close until you synchronise, so even if you press the breaker
close, it will not close. The breaker has under-voltage protection which will not let you close
the breaker.
Q) What is the purpose of the earth fault indication on the switch board?
A) It detects and indicates phase to earth fault on a circuit.
Q) Why are motor ratings given in KW and that of alternator and transformer given in KVA?
A) Transformer, Generator and Alternator rated in kVA
There are two type of losses in a transformer;
1. Copper Losses
2. Iron Losses or Core Losses or Insulation Losses
Copper losses (I²R) depends on Current which passing through transformer winding while
Iron Losses or Core Losses or Insulation Losses depends on Voltage.
So the Cu Losses depend on the rating current of the load so the load type will determine
the powerfactor P.F , Thats why the rating of Transformer in kVA, Not in kW.
Designer doesn’t know the actual consumer power factor while manufacturing transformers
and generators i.e. the P.F (Power factor) of Transformer and Generator/Alternator depends
on the nature of connected load such as resistive load, capacitive load, and inductive load as
Motors, etc.
But Motor has fixed Power factor, i.e. motor has defined power factor and the rating has
been mentioned in KW on Motor nameplate. That’s why we are rated Motor in kW or HP
instead of kVA.
In addition, Motor is a device which converts Electrical power into Mechanical power. In this
case, the load is not electrical, but mechanical and we take into the account only active
power which has to be converted into mechanical load. Moreover, the motor power factor
does not depend on the load and it works on any P.F because of its design.
Q) What is doping?
A) Doping intentionally introduces impurities into an extremely pure (intrinsic)
semiconductor for the purpose of modulating its electrical properties. The impurities are
dependent upon the type of semiconductor. Lightly and moderately doped semiconductors
are referred to as extrinsic. A semiconductor doped to such high levels that it acts more like
a conductor than a semiconductor is referred to as degenerate.
Q) What is "slip"?
A) An AC induction motor consists of stator and rotor. The interaction of currents flowing in
the rotor bars and the stators' rotating magnetic field generate a torque. In an actual
operation, the rotor speed always lags the rotating magnetic field's speed, allowing the
rotor bars to cut magnetic lines of force and produce useful torque. This speed difference is
called the slip. The difference between the synchronous speed of the magnetic field and the
shaft rotating speed is slip - measured in RPM or frequency.
Slip increase with increasing load - providing a greater torque.
Q) What is a synchronous motor?
A) A constant-speed motor, the speed being dependent on the frequency of the ac supply
and the number of poles for which it is designed.
Q) Where is it used?
A) Synchronous motors find applications in all industrial applications where constant speed
is necessary. Improving the power factor as Synchronous condensers. Electrical power
plants almost always use synchronous generators because it is important to keep the
frequency constant at which the generator is connected. Low power applications include
positioning machines, where high precision is required, and robot actuators.
Q) Why is it necessary that incoming alternator frequency is more than bus bar?
A) Prior to paralleling alternators together, the frequency of the incoming alternator is made
slightly higher. This is to ensure that the incoming generator will take some of the bus
load. If the incoming generator is slow it will become motorized and will add load onto the
bus. If this happens it is possible to cause other generators to trip off line.
Q) What is dark lamp and bright lamp method for synchronizing? How is the connection
made?
A) Formerly, three light bulbs were connected between the generator terminals and the
system terminals. As the generator speed changes, the lights will rise and fall in intensity at
a rate proportional to the difference between generator frequency and system frequency.
When the voltage at the generator is opposite to the system voltage (either ahead or behind
in phase), the lamps will be bright. When the voltage at the generator matches the system
voltage, the lights will be dark. At that instant, the circuit breaker connecting the generator
to the system may be closed and the generator will then stay in synchronism with the
system.
Q) Apart from renewing bearings is there any reason for opening up motors for
maintenance?
A) Rotor and stator internal inspection of wear and overheating, Insulation checks and
renewal (example using insulation spray on stator winding insulation).
Q) How is it supplied?
A) The rotor's magnetic field is supplied by a rotor winding energized with direct current
through slip rings and brushes.
Q) What is a diode?
A) In electronics, a diode is a two-terminal electronic component with asymmetric transfer
characteristic, with low (ideally zero) resistance to current flow in one direction, and high
(ideally infinite) resistance in the other. A semiconductor diode, the most common type
today, is a crystalline piece of semiconductor material with a p-n junction connected to two
electrical terminals
A) The starter (which is simply a timed switch) allows current to flow through the filaments
at the ends of the tube.
The current causes the starter's contacts to heat up and open, thus interrupting the flow of
current. The tube lights.
Since the lighted fluorescent tube has a low resistance, the ballast now serves as a current
limiter.
When you turn on a fluorescent tube, the starter is a closed switch. The filaments at the
ends of the tube are heated by electricity, and they create a cloud of electrons inside the
tube. The fluorescent starter is a time-delay switch that opens after a second or two. When
it opens, the voltage across the tube allows a stream of electrons to flow across the tube
and ionize the mercury vapor.
Without the starter, a steady stream of electrons is never created between the two
filaments, and the lamp flickers. Without the ballast, the arc is a short circuit between the
filaments, and this short circuit contains a lot of current. The current either vaporizes the
filaments or causes the bulb to explode.
Q) What is capacitance?
A) Capacitance is the ability of a body to store an electrical charge. Any body or structure
that is capable of being charged, either with static electricity or by an electric current
exhibits capacitance. C = Q/V where Q is the charge and V is the voltage
Q) What is a neutral?
A) In multiphase circuits, the conductor used to carry unbalanced current. In single-phase
systems, the conductor used for a return current path.
Q) If a motor is wound star and you want to change to delta what should you do?
A) Open the terminal connection box. Remove the shorting link connecting the common
connection (star) point of A2, B2 and C2. With the 3 phase windings marked A1A2, B1B2,
C1C2, connect A2 to B1, B2 to C1 and C2 to A1.
Q) If the AVR, is defective, when additional loads come on will the generator be able to take
it?
A) No.
Q) How do you test reverse power trip, high current trip, preferential trip?
A) High current (over load trip) – Set your overload relay high current trip setting to say 75%
of the rated current. Run the motor. The relay will trip the breaker. Another way of testing it
is pushing the trip button on the relay which trips the breaker.
Preferential trip – With one generator running, try to switch on additional loads to overload
the generator. Preferential trip will trip all the non-critical loads.
Q) Sometimes, when you change the running direction of a E/R blower (from supply to
exhaust) it trips. Why?
A) If the flaps of the blower are not set or opened properly or the filters are clogged, the air
supply is affected and the blower may be overloaded causing it to trip.
Q) What is the voltage available from each cell in a lead acid battery?
A) 2 V DC.
Q) What is the full battery voltage?
A) 24 V DC.
Q) Out at sea, if there is a black out during your watch, what action will you take?
A) After a black out the emergency generator comes on; On restoring the main supply we
are closing the circuit breaker of the main generator without bothering about synchronizing.
Q) If all your air bottles are at low pressure and there is a blackout how do you start the
generators?
A) If main air bottles are empty, the emergency air bottle can be used to start the main
generator. If even the emergency air bottle is empty, then it can be filled by running
emergency air compressor (powered by emergency generator). Once the emergency air
bottle is filled, this air can be used to start the main generator.
Q) Even though the main engine runs at varying speeds, how does the alternator maintain
constant frequency?
A) By use of thyristor controlled frequency (rpm) converters.
Q) Why is 440 V used for motors and 110/220 V used for lighting?
Q) Motor load currents are large. Motors are 3-phase loads. A higher 440V voltage means
lesser current for the same power and hence losses and size of cable wires is lower. Lighting
is single phase loads and its load currents are small, hence lower voltage means less
insulation in the cable wires.
Q) For a given line voltage, four heating coils will produce maximum heat when connected
A) in Parallel
Q) In practice, earth is chosen as a place of zero electric potential because it-
A) Has almost constant potential
Q) Current carried by each of the two long parallel conductors is doubled. If their separation
is also doubled, force between them is
A) Increase two fold
Q) Why is a capacitor used in single phase motors, fluorescent tube lights and electronic
circuits?
A) To provide a 90 deg phase shift to the incoming supply necessary for starting the motor.
To provide boost voltage for starting, power factor correction and to minimize
Q) What is a solenoid?
A) Single layered coil
authority and get proper work permit. In case of electrical shock, give proper first aid, check
heart beat and pulse.
Q) IG safety on deck?
A) Alarms in IG System
a. Scrubber High Level
b. Scrubber low level
c. Deck seal High level
d. Deck seal low level
DHIRAJ A. SAIJARE Page 61
ETO ORALS QUESTIONS AND ANSWERS
e. High O2 Content
f. High blower casing temp.
g. Low lube oil pressure alarm.
Trips in IG System
a. High Casing Temp. trip
b. Low lube oil pressure trip.
c. Low/ no flow scrubber water
d. Low / no flow deck seal water.
e. High boiler pressure trip.
f. Low boiler pressure trip.
Scrubbing tower: Flue gas enters the scrub tower from bottom and passes through a series
of water spray and baffle plates to cool, clean and moist the gases. The SO2 level decreases
up to 90% and gas becomes clear of soot.
Deck seal: Purpose of the deck seal is to stop the gases to return back which are coming
from the blower to cargo tanks. Normally wet type deck seals are used. A demister is fitted
to absorb the moisture carried away by the gases.
Deck isolating valve: The engine room system can be isolated fully with the deck system
with the help of this valve.
Pressure Vacuum (PV) breaker: The PV breaker helps in controlling the over or under
pressurization of cargo tanks. The PV breaker vent is fitted with flame trap to avoid fire to
ignite when loading or discharging operation is going on when in port.
Cargo tank isolating valves: A vessel has numbers of cargo holds and each hold is provided
with an isolating valve. The valve controls the flow of inert gas to hold and is operated only
by a responsible officer in the vessel.
A fresh water pump takes suction from fresh water tank to supply high-pressure water to
the sprinkler system. Each area is isolated by valves, which can be opened during emergency
situations involving fire. The system is kept at constant stage of readiness.
Q) Safeties on tanker?
A) Restriction of Smoking, other Burning activities and Naked Lights
Prohibition of Using Fire except in Designated Areas and Control of Potential Ignition
Sources
Standards for Use of Private Electric Appliances and other Portable Electrical Equipment
No Wiring without Permission (Only fixed receptacles)
Closing Portholes and doors
Riveted Shoes Prohibited
Use of Body Electrostatic Discharge Plate
Control of personnel in cargo tank deck areas (PPE)
Attention to Visitors
Precautions when storing Spontaneously Combustible Materials (oily rags well ventilated
area)
Precautions against Sparks from Funnel
OFF DELAY: Upon application of input voltage, the time delay relay is ready to accept a trigger.
When the trigger is applied, the output is energized. Upon removal of the trigger, the time delay (t)
begins. At the end of the time delay (t), the output is de-energized. Any application of the trigger
during the time delay will reset the time delay (t) and the output remains energized.
ON/OFF DELAY: Upon application of input voltage, the time delay relay is ready to accept a trigger.
When the trigger is applied, the time delay (t1) begins. At the end of the time delay (t1), the output
is energized. When the trigger is removed, the output contacts remain energized for the time delay
(t2). At the end of the time delay (t2), the output is de-energized & the time delay relay is ready to
accept another trigger. If the trigger is removed during time delay period (t1), the output will remain
de-energized and time delay (t1) will reset. If the trigger is re-applied during time delay period (t2),
the output will remain energized and the time delay (t2) will reset.
Precaution: Working aloft permit should be made. Mention weather condition in permit. All
transmitting equipments should be off. Radar scanner should be fully off. Man aloft, switch
off near scanner/AE. Air horn off and air drained personally. Other type horn (Piston) MCB
should be off and locked. Notices placed on all equipments for do not start. Wear safety
harness/ belt and go for change. One person to assist if further defects in light unit.
Q) International regulations on collision avoidance. Part D - Sound and light signals, rule no.
32 to 37
A) The term short blast means a blast of about one second's duration.
The term prolonged blast means a blast of from four to six seconds' duration.
A vessel of 12 metres or more in length shall be provided with a whistle, a vessel of 20
metres or more in length shall be provided with a bell in addition to a whistle, and a vessel
of 100 metres or more in length shall, in addition, be provided with a gong, the tone and
sound of which cannot be confused with that of the bell.
A) It will not trip on overload only give alarm. It also has phase fail alarm. Other alarms No
volt, Phase fail, Overload, Hydraulic oil tank low level.
Q) AIS
A) AIS is fitted in accordance with SOLAS convention. It gives Ship identification, Type,
position, course and speed. AIS also given in Rules of the Road (ROR).
When a ship's propeller shaft is rotating, the bearing lubricating oil creates an 'oil wedge'
with a high resistance. This oil electrically insulates the propeller from the hull structure and
because of the propeller's dissimilar materials, Eddie currents are generated due to the
galvanic cell, causing a static build-up. If the shaft is not earthed the static will eventually
discharge by arcing across the lubrication oil known as 'spark corrosion'. This is known to
lead to the pitting and 'stripping' of Main Engine white metal bearing surfaces. This can be
dangerous as stripping of bearings may cause 'Hot Spots', and hot spots can result in the
ignition of crankcase explosions.
Arcing is minimized when the potential between the shaft and hull is reduced to 25mV. To
prevent arcing, it is recommended to install Shaft Earthing equipment as part of the ships
Cathodic Protection system and in doing so allowing either the sacrificial anode system or
the Impressed Current system to simultaneously protect the propeller. Shaft Earthing is
approved by MAN - B&W
Bedding is a process making proper metallic contacts between two surfaces. For shaft
grounding it is between shaft and inner part of silver band.
Q) What is difference between purifier motors and other engine room motors?
A) Purifier room motors supply with high temp grease for lubrication.
Over current relay is by passed during starting of purifier motor. (10 minutes)
As the motor starts, the pads inside the drum moves out gradually due to centrifugal force
and cause friction in the internal wall of the drum resulting in rotation of the shaft and the
bowl gradually without overloading and damaging the motor and gears. An electric motor
will get overloaded if it is connected directly to the bowl assembly for the rotation of the
same as the complete assembly is very heavier. To avoid this, clutch or friction pads and
drum assembly are installed on the horizontal shaft.
Ward-Leonard System:
This system is used where very sensitive speed control of motor is required (e.g electric
excavators, elevators etc.). M2 is the motor whose speed control is required.
M1 may be any AC motor or DC motor with constant speed. G is a generator directly coupled
to M1.In this method, the output from the generator G is fed to the armature of the motor
M2 whose speed is to be controlled. The output voltage of the generator G can be varied
from zero to its maximum value by means of its field regulator and, hence, the armature
voltage of the motor M2 is varied very smoothly. Hence, very smooth speed control of the dc
motor can be obtained by this method.
But, when primary is fed with DC supply, then as stated above, no emf will be induced in
primary. So, E1 = 0; and Z1 = R1, where, R1 is resistance of primary winding (reactance of
the winding is zero in case of DC). So in this case the value of primary current is -
I1 = V1 / R1
The magnitude of this current is very high as E1 is zero and R1 is small.
So the transformer can be damaged due to this high current, if it is connected to DC supply.
Voltage in a transformer is developed only with a frequency. Since a dc supply has a zero
frequency, voltage in a transformer will remain zero also.
Q) Corona effect?
A) Whenever the voltage passing through a conductor exceeding a certain value the air
molecules around the conductor got ionised. The ions moving in the atmosphere, they take
Energy from the supply so a hissing noise will occur. This effect is called corona effect.
Q) Why short circuit do not take place when electrode is touched to ground.
A) Basically during welding we force a short-circuit at the electrode tip. The fault condition
produces large magnitude currents. Greater the Current value have greater I2R heat
produced. The arcing energy elevates the temperature & hence melts the electrode material
over the joint.
The transformer is designed to withstand such high currents. But welding is a very complex
& detailed phenomenon. Besides there are many principles on which welding operates.
Some may be a welding, dc welding, arc, constant voltage, constant current etc
Set your multimeter to its capacitance setting. Connect the multimeter leads to the
capacitor terminals. Connect the positive (red) multimeter lead to the capacitor anode lead
and the negative (black) lead to the capacitor cathode lead. (On most capacitors, the anode
lead is longer than the cathode lead.)
Check the multimeter reading. If the capacitance reading on the multimeter is close to the
value printed on the capacitor itself, the capacitor is good. If it’s significantly less than the
value printed on the capacitor, or zero, the capacitor is dead.
Disconnect and reconnect the capacitor several times. You should see the same results as
on the first test. If you do, the capacitor is good. If, however, the resistance value does not
change on any of the tests, the capacitor is dead.
proportional to the line frequency, therefore Pcoreloss = kB^2*f= k*(1/f)^2*f= k/f... so the
higher f, the lower the losses. However, increasing the frequency also increases the
magnetizing inductance - lowering the magnetizing current. If you increase the frequency
you may want to increase the voltage.
It is true that the higher the frequency, the higher the hysteresis (and eddy current) losses
will be. But is it a common misconception to assume higher power losses when frequency
increases in a transformer. Simply because the hysteresis losses depends not only on
frequency, but on the max magnetic flux density as well (Bmax^2). The flux density is
reversely proportional to the line frequency, which eventually causes lower core losses as
you raise the frequency. This holds true for low and mid frequency ranges. For higher
frequencies, skin effect and eddy currents dominates, so the picture may be different.
However, iron core transformers do not operate in such high frequencies.
Same voltage Ratio & Turns Ratio (both primary and secondary Voltage Rating is same).
Same Percentage Impedance and X/R ratio.
Q) Why shorting type terminal required for Current Transformer? Or during removal of
ammeter?
A) During maintenance secondary side of CT need to bypass for that you need shorting link.
During secondary injection you will short circuit the main CT & bypass it. Open circuiting the
CT will saturate it & damage it.
Q) Why fuse is given for only Potential Transformer or voltage transformer and not for
Current Transformer?
A) If fuse is given for CT, it will blows off during fault condition and rather than protecting
the CT it will make it open circuited hence it will be saturated & damaged. For PT it gives
overload & Short circuit protection.
Q) Why we use a resistance to ground the neutral when we need always low resistivity for
the grounding?
A) If we ground the generator directly then whenever a fault will take place at any phase
with ground the fault current flowing throw the faulted phase-to ground-to neutral will be
very high cause there will be no resistance to limit the value of fault current. Hence we
insert a resistance in the neutral circuit to limit this fault current. Also we need to reduce
the fault current to such a value that the protection CTs are able to identify the fault current
without saturating the CTs. Communicate it to the protection relays
flowing with the sheath, the ground and with the two ends of the grounding completing the
circuit. This will also provide path for the fault current to flow. Hence the whole thing will
cause the cable to produce some I2R losses, hence heating and hence the current carrying
capacity will be de-rated.
Q) E/R crane how load not falling down when push button is released?
A) The most important safety feature of the crane is the electromagnetic fail safe brakes
which do not allow the crane to fall with the load even when there is failure of power. For
this. Normally centrifugal brakes are used which are fitted inside the rotating drum. The
brake pads are always in applied state and pushed by magnetic springs when not in
operation or when there is a power failure.
As the crane is operated or the power is supplied, the spring gets pulled inward or
compressed due to the electromagnetic effect of the current. This allows the crane to be
operated normally.
Q) Ballast pump motor cannot start when start button is pressed how u will solve?
A) Check pump discharge valve and suction valve open or not, Suction presssure switch,
motor emergency stop push button, Generator load (heavy load interlock), overload trip,
check pump control local / remote mode.
Q) Co2 release door is opened alarm started but fans didnot trip what can be the reason?
A) door limit switch/ micro switch stuck, trip wire bypassed, fan cricuit breaker shunt trip
fail, open proper cabinet door.
Q)Marpol annexes
A) Annex I prevention of pollution by oil & oily water
Annex II control of pollution by noxious liquid substances in bulk
Annex III prevention of pollution by harmful substances carried by sea in packaged
form
Annex IV pollution by sewage from ships
Annex V pollution by garbage from ships
Annex VI Prevention of air pollution from ships
Q) Catagories of garbage?
A) Garbage Record Book, Description of the garbage
The garbage is to be grouped into categories for the purposes of this record book as follows:
1 Plastics
2 Floating dunnage, lining, or packing material
3 Ground-down paper products, rags, glass, metal, bottles, crockery, etc.
4 Cargo residues, paper products, rags, glass, metal, bottles, crockery, etc.
5 Food waste
6 Incinerator ash except from plastic products which may contain toxic or
heavy metal residues.
The discharge of any garbage other than food waste is prohibited in special areas.
Q) Crane safeties
A) Lifting limit switch, Lowering limit switch, Forward travel limit switch, Aft travel limit
switch, Port travel limit switch, Starboard travel limit switch
Brakes are very important In case of power failure
Emergency stop location and operation
The up and down travel of the hook is also attaches with automatic stopper to avoid
overloading of the motor.
The motor is fitted with distance limit switch in both transverse and longitudinal direction so
that the travel of the trolley and hence crane should not overshoot the rack’s end.
Mechanical stoppers are provided for both directions in case the electrical distance limit
trips fail.
The motor is fitted with thermal protection trip. When the motor windings get overheated,
trip will activate saving the motor winding from burning.
Load limit switch is also fitted which will trip the motor if the load to be lifted is above the
crane capacity.
· Field circuit resistance too high: If the field circuit resistance is greater than the critical
resistance then this prevents voltage build up.
· Open field circuit connection: The effects of an open circuit are apparent. The field-circuit
resistance is much greater than the critical value, hence the generator will not build up.
The correct procedure is to connect the IR tester to the circuit under test with the safety
earth connection ON. This is to ensure that the operator never touches a unearthed
conductor. With the IR tester now connected, the safety earth is disconnected. Now the IR
test is applied and recorded. The safety earth is now reconnected before the IR tester is
disconnected. This safety routine must be applied for each separate IR test.
Q) PMS and routines for motors and explain. How and why?
A) Planned maintenance (preventive maintenance) is when equipment is regularly inspected
and maintained according to a fixed timetable and set of procedures specifying the actual
work to be done to prevent equipment failure.
The maintenance requirements for cage-rotor induction motors are very simple:
Keep insulation resistance high and contact resistance low
Lubricate bearings correctly / periodically.
Ensure both the interior and exterior of motor are always clean and dry
Motor Starter maintenance, motor megger test, contact tightness, check for sign of
overheating and abnormal noise or vibration.
ACB has two sets of contacts i.e. main and auxiliary contacts. Each set of contact consists of
a fixed contact and a moving contact. The main contact normally carries most of the load
current. All the contacts are made of cadmium-silver alloy which has very good resistance to
damage by arcing.
When the ACB is closed, the powerful spring is energized and the ACB is than latched shut
against spring pressure. The auxiliary contact makes first & breaks last i.e. when ACB is
closed, the auxiliary contact closes first then the main contact follows.
When the ACB is open, the main contact open firsts and then auxiliary contact opens. Thus
the auxiliary contacts are subjected to arcing during the opening of ACB and can easily be
replaced.
The main contact closing pressure is kept high so that the temperature rise in the contacts
while carrying current remains within limit. Closing coil operating on D.C voltage from a
rectifier is provided to close the circuit breaker by operating a push button.
also providing additional line impedance to limit the size of prospective fault current and
harmonic voltage distortion at the main supply bus-bar.
Pure water is non-conducting so that current flow is an indication of impurities, i.e. the
greater the current the greater the impurity in the water. Figure below shows a salinometer
usually found with a freshwater generator.
When the impurity content exceeds a fixed value the current is sufficient to operate the
relay 2 so giving visual or audible warning by closing the circuit. Continued operation at
increased current would cause Relay 1 to short circuit the meter and so protect it.
Water temperature increases conductivity so that temperature compensation is required. A
temperature compensating thermometer is a shunt across the meter. Temperature increase
causes a rise of mercury level and a cutting out of resistance which allows more current
through the shunt and less through the meter. The correct calibration current through the
meter is fixed; current variations due to temperature are shunted.
Q) Do you know a generator fixed inside main engine turbo charger using IGBT?
A) Advance hybrid marine turbocharger technology for the main engine.
The hybrid unit has been designed to meet the vessel’s at-sea electrical power needs by
utilising the exhaust gas from the main engine not only for driving the turbocharger
compressor but also for power generation. The concept promises overall savings in fuel
consumption and associated CO2 emissions.
The maximum power output of 754kW (at 9,500rpm). Since the generated output power is a
high frequency three-phase alternating current (AC), this is first rectified into direct current
(DC) and thereafter converted to the appropriate voltage and frequency for the shipboard
consumers. To accomplish this, the system utilises an IGBT (insulated gate bipolar transistor)
for active rectification, as well as an inverter. Since these two elements also function in
reverse, power from the ship can be supplied to the generator, so that it acts as a motor to
accelerate the turbocharger rotor.
The new system accordingly has the further advantage of permitting the generator to
function as a motor to add power to the turbocharger when the engine speed is low,
thereby serving as a substitute for an auxiliary blower. Turbocharging performance can
thereby be improved at part-load.
system. When one of these is switched on, the other is switched off. A motor on the timer
turns a cam that opens and closes these contacts at set intervals
Cooling Cycle
During the cooling mode, the defrost timer closes a contact to the compressor circuit so it
will run. The circuit to the defrost heater is open.
While in this mode, the thermostat (cold control) cycles the compressor and fan motors on
and off to maintain an appropriate temperature.
Defrost Cycle
The defrost timer eventually switches into defrost mode and supplies power to the defrost
heater(s) to melt any frost that has accumulated on the evaporator (cooling) coil.
The cold control contacts remain closed but since the defrost timer is no longer feeding
power to that circuit, the compressor does not run.
Once the defrost termination thermostat (defrost limit switch) senses a set temperature, it
opens the circuit to the defrost heaters, shutting them off. The timer remains in the defrost
cycle until the timer advances back to the cooling mode. Since the limit switch is open, the
heaters are no longer on for the rest of the cycle.
When the timer again advances back into the cooling mode, the compressor will start to run
along with circulation fans.
The cargo pump rooms of tankers are considered as falling between Zone 0 and Zone 1.
Area which is not classified Zone 0, 1 or 2 is assumed to be a non-hazardous or safe area.
Catalytic sensors represent a large number of gas detector devices that are manufactured
today. This technology is used to detect combustible gases such as hydrocarbon, and works
via catalytic oxidation. The sensors of this type of detector are typically constructed from a
platinum treated wire coil. As a combustible gas comes into contact with the catalytic
surface, it is oxidized and the wiring resistance is changed by heat that is released. A bridge
circuit is typically used to indicate the resistance change.
Infrared sensors or IR detectors work via a system of transmitters and receivers to detect
combustible gases, specifically hydrocarbon vapors. Typically, the transmitters are light
sources and receivers are light detectors. If a gas is present in the optical path, it will
interfere with the power of the light transmission between the transmitter and receiver. The
altered state of light determines if and what type of gas is present.
IR Sensors work by using a specific light sensor to detect a select light wavelength in the
Infra-Red (IR) spectrum. By using an LED which produces light at the same wavelength as
what the sensor is looking for, you can look at the intensity of the received light. When an
object is close to the sensor, the light from the LED bounces off the object and into the light
sensor. This results in a large jump in the intensity, which we already know can be detected
using a threshold.
Oxygen meter
The main property of oxygen which helps in its detection and measurement of its
percentage in the given sample of air is that of Para-magnetism. Basically this means that
oxygen gets attracted towards a magnetic field.
There are two platinum resistance wires which are exposed to two different chambers. In
the first chamber there is the air in which the oxygen content needs to be monitored plus
there is an artificially created magnetic field, while the second chamber there is the same air
but there is no magnetic field present in this chamber. The wires form a part of the
Wheatstone bridge circuit and the Wheatstone bridge is used to measure an unknown
resistance by obtaining a balance between two legs of the circuit.
The air whose content has to be noted is supplied at one end and is filtered by passing it
through a diffuser and goes on to the two chambers. Hence while one chamber of the meter
attracts oxygen the reference chamber attracts only air. This causes a difference in the
temperature of the two wire sets because of the difference in thermal conductivity of
oxygen with respect to air. This causes imbalance in the resistance of the bridge legs and the
degree of this imbalance is in proportion to the oxygen content in the sample to be
measured.
Q) Why Refer and AC compressor is connected to motor through belt and in case of main air
compressor it is directly attached through coupling & not through belt?
A) To avoid damage of refer compressor in case of fault. Also avoid mixing of gas and Lub Oil
in refer compressor. Air compressor the load is too high & belts might slip more. Also it
requires to build up pressure faster for various M/E requirements.
Q) Is there any regulation about air compressors - time required to fill the Air Bottles?
A) Two or more compressors shall be installed with a total capacity sufficient for charging
the air receivers from atmospheric to full pressure in the course of one (1) hour.
Each compressor must be able to press up Air receiver from 15 bars to 25 bars in 30
minutes.
Two air receivers must to be provided. Total air receiver capacity is to be sufficient for
Twelve (12) starts of Reversible engines and six (6) starts for non- reversible engines.
In case of the dry expansion type of chillers or evaporators the expansion valve controls the
flow of the refrigerant to the evaporators. The expansion valve allows the flow of the
refrigerant depending on the refrigeration load. In case of the shell and tube type of
evaporators the refrigerant flows along the tube side, while the substance to be chilled
(usually water or brine) flows along the shell side.
In case of the flooded the evaporator is filled with the refrigerant and constant level of the
refrigerant is maintained inside it. In these evaporators or the chillers the refrigerant is
along shell side while the substance to be chilled or freezer flows along the tube side of the
heat exchanger.
Then the refrigerant is pushed around the pipe work by the compressor to the condenser
where the refrigerant is hot from the heat out of the fridge, because the outside air will be
lower than that of the pressurized refrigerant the heat is absorbed by the ambient air which
leaves the refrigerant cooler and lower pressure so when its back into the evaporator it can
absorb more heat and expel it into the ambient air.
There are 5 main components in a normal refrigeration system like on your fridge:-
Compressor
Condenser
Expansion Device or Capillary tube
Evaporator
Thermostat
The compressor compresses the refrigerant gas. This raises the refrigerant's pressure and
temperature, so the heat- exchanging coils outside the refrigerator allow the refrigerant to
dissipate the heat of pressurization. As it cools, the refrigerant condenses into liquid form
and flows through the expansion valve.
Q) ME Trips
Alarms
Cooling water High temperature alarm, Jacket cooling water low pressure alarm, Air
cooler high temperature alarm, Fuel oil high temp, Fuel oil Low pressure, Expansion tank
low level alarm, Control air is also used for stopping the engine, Thrust bearing high temp
trip, Jacket cooling water high temp alarm, High exhaust alarm, High scavenge air temp
alarm and slow down, Oil Mist Detector alarm and slow down crankcase relief valve,
Thrust bearing high temp alarm
Alarms in Boiler
a. Low water level Alarm
b. Too low water level alarm.
c. High water level alarm
d. High fuel oil temp. alarm.
e. Low fuel oil temp. alarm
f. Low boiler pressure alarm.
Trips in Boiler
a. Low Low level water trip
b. High boiler pressure trip.
c. Flame failure
d. Low fuel oil pressure trip.
Q) HV safeties?
A) Working on HV equipment should be trained, certified and qualified person
Approved safety clothing, footwear, eye protection and hard hat should be used
The access to HV switchboards and equipment must be strictly controlled by using a permit-
to-work scheme
Isolation procedures together with live-line tests and earthing-down before any work is
started.
Planned maintenance task has to discussed, prepared and approved by the authorising
officer to be carried out by the responsible person.
The next section is a risk assessment declaring where electrical isolation and earthing has
been applied and where danger/caution notices have been displayed.
Before earthing-down the particular circuit or equipment declared in the EPTW it must be
tested and proved dead after disconnection and isolation. This can only be carried out by
using an approved live-line tester
For extra confidence and operator safety, additional earthing can be connected local to the
work task with approved portable earthing straps and an insulated extension tool,
Don't work alone - in the event of an emergency another person's presence may be
essential.
Don't wear any jewellery or other articles that could accidentally contact circuitry and
conduct current, or get caught in moving parts.
Have a fire extinguisher rated for electrical fires readily accessible in a location that won't
get blocked should something burst into flames.
Q) Strain gauge?
A) A resistive pressure transducer has strain gauge or embedded into the surface of the
diaphragm so that any change in the pressure will cause a change in electrical resistance of
strain gauge. This resistance change, usually measured using a Wheatstone bridge, is related
to the strain by the quantity known as the gauge factor.
cells generate an electric current when light falls on their surface. The amount of electric
current generated is directly proportional to the intensity of light falling on it. The other
ends of both the tubes are sealed by fitting lens that allow light to pass through them.
Equal intensity of light is reflected on the photo-electric cells using a lamp. Light passes
through the lenses after being reflected by mirrors. One of the tubes has an inlet and outlet
connection for introducing oil mist.
Q) What is the low pressure setting for IG and what happens if there is a low pressure?
A) Low pressure alarm is at 200 mm of Water Column. Low low pressure trip is at 100 mm of
Water Column. At this pressure cargo pumps are tripped.
Q) MARPOL VI explain?
A) The main changes to MARPOL Annex VI are a progressive reduction globally in emissions
of SOx, NOx and particulate matter and the introduction of emission control areas (ECAs) to
reduce emissions of those air pollutants further in designated sea areas.
Under the revised MARPOL Annex VI, the global sulphur cap will be reduced from current
3.50% to 0.50%, effective from 1 January 2020, subject to a feasibility review to be
completed no later than 2018. The limits applicable in ECAs for SOx and particulate matter
were reduced to 0.10%, from 1 January 2015.
Q) OMDC explain
A) Oil Discharge monitoring and control system (ODMCS) is used to prevent the pollution of
ocean by oil due to the discharge from ballast and bilge spaces.
As per MARPOL 73/78 Annex I, all the oil tankers of 150 GT and above must have an
approved Oil Discharge Monitoring System. The system must have provision to work in
manual operating mode if the auto system is not working.
4. An overboard valve control system: The auto control valve is installed at the overboard so
that it must close and stop the discharge when permissible limit has been reached.
Working
The oily mixture is pumped out to the sea through ODMCS by a pump. A sampler probe and
a flow meter sensor is connected at the discharge pipe, before the overboard valve, to sense
the oil content and the flow of mixture.
The data provided by the two sensors are fed in a control unit wherein it is analysed and the
discharge valve is controlled by the same.
If the control unit senses a rise in the ppm and flow comparing to the permissible value, it
will shut the overboard valve and open the recirculation valve which is connected to slop
tank of the ship.
Q) Each generator tripping while started and come on load before each one tripping
preferential trip happening what would be the reason
A) Busbar overload is detected by relay, or short circuit, Remove the excessive load from the
main bus bar,
Motors take on local mode, and start one by one. Still problem check preferential trip relay
may be stuck.
While paralleling preferential trip activation means, that the generator ACB preferential trip
setting is not correct or the rpm is falling, because of which the generator is not getting
loaded and leading to preferential trip.
If we are unable to take on load and ACB tripping, it’s the clear indication of activation of
interlock.
Q) Generator tripping on reverse power trip what would could be the reason
A) Motoring effect, Generator excitation loss, fault with prime mover not supplying
sufficient torque, Circuit breaker not opened in time, The CTs (current transformers) fault,
or AVR fault.
Most of the time, the governor response to load fluctuation is sluggish due to governor
motor bearing fault, which causes gradually shift of load on to other generator and leading
to reverse power trip.
Q) Where you will find your job duties onboard the ship?
A) SMS ship management systems are implemented to ensure that commercial vessels are
maintained and operated safely to prevent maritime accidents and protect the marine
environment.
The general duties of electrical engineer or Electro-technical officer are:
He is responsible for maintenance of all the electrical motors on ship i.e. in engine room and
on deck.
He is in charge of maintenance of all switchboard including main switchboard and
emergency switchboard.
He is responsible for maintenance of fire detectors and fire alarm system.
He has to maintain all the ship’s alarm system.
He is responsible for the electronic system fitted onboard ship.
He is responsible for the ship’s navigational lights and other navigational equipments.
He is responsible for all the batteries that are connected to machineries onboard. It
includes:
Emergency batteries for alarm and lights
Lifeboat batteries
Batteries for emergency generator
Other batteries fitted onboard
He is responsible for maintaining refrigeration unit in the engine room
He has to take care of air conditioning unit of the vessel.
Electrical officer is responsible for maintaining refrigerated containers carried on container
ship.
He is responsible for cargo and engine room cranes electrical system.
He has to carry out routine maintenance for main engine alarms and trips along with the
chief engineer.
During the time of manoeuvring, he has to be present in the engine room along with other
engineers to tackle any kind of electrical and other emergencies.
Electrical officer can assist in watch keeping routines at desired time by the chief engineer.
He has to assist ship’s engineer and deck officer in all kind of electrical problems.
He is responsible for ships electric spare/ store requisition and inventory.
Emergency generator with its switchboard, is located in a compartment which is outside and
away from main and auxiliary machinery space, above the uppermost continuous deck, and
not forward of collision bulkhead
Q) Generator after blackout how you will make it on load when taking on load the ACB not
closing what could be the reason?
A) Generator rpm, frequency, voltage not sufficient, starving fuel supply, CB overload relay
not reset, closing spring may be not charged,
A) Possibility of interlock activation
Controls failure
Closing spring mechanism faulty
Closing motor defective
No volt coil defective / malfunction
ACB mechanical failure
Q) Two generators are running in parallel. One needed to be off loaded but the ACB not
tripping due to mechanical fault. What’s your action?
A) If unable to carry out OFF LOAD in auto mode, then the next step is to try in manual
mode, were we after reducing load switch OFF the ACB. If even this is not possible, then the
local button on the ACB should be used. If even that is not possible, (which is rarest), then
you have to do black out and ensure bus is dead and then physically retrieve the ACB out to
inspect the contacts, which should be brazed, that’s why unable to open the contacts.
the winding becomes uneven. when subject to unbalance conditions, negative phase
sequence currents produce a counter rotating magnetic field with respect to the main field.
The resultant field rotates at double frequency and causes undesirable eddy-currents to
flow in various structures such as the machine rotor body, excitation winding, stator end
winding and stator iron etc.
Negative sequence current will cause excessive heating of generator rotor as the rotor will
experience double the system frequency so far the negative sequence current is concerned.
*The zero sequence current is present only in case of earth fault otherwise it is absent.
* The positive phase sequence current flows as per the load connected to the circuit.
Q) What is LVDT?
A) The term LVDT stands for the Linear Variable Differential Transformer. It is the most
widely used inductive transducer that covert the linear motion into the electrical signals.
The output across secondary of this transformer is the differential so it is called so. They are
very accurate inductive transducers as compared to other inductive transducers.
Principle of Operation and Working
As the primary is connected to an AC source so alternating current and voltages are
produced in the secondary of the LVDT. The output in secondary S1 is e1 and in the
secondary S2 is e2. So the differential output is, eout = e1 - e2 This equation explains the
principle of Operation of LVDT.
CASE II When the core is moved to upward of null position (For displacement to the upward
of reference point)
In this case the flux linking with secondary winding S1 is more as compared to flux linking
with S2. Due to this e1 will be more as that of e2. Due to this output voltage eout is positive.
CASE III When the core is moved to downward of Null position (for displacement to the
downward of reference point)
In this case magnitude of e2 will be more as that of e1. Due to this output eout will be
negative and shows the output to downward of reference point.
Q) What is the knee point of CT?
A) The knee-point voltage of a current transformer is the magnitude of the secondary
voltage above which the output current stop to linearly follow the input current within
declared accuracy. In testing, if a voltage is applied across the secondary terminals the
magnetizing current will increase in proportion to the applied voltage, until the knee point is
reached. The knee point is defined as the voltage at which a 10% increase in applied voltage
increases the magnetizing current by 50%. For voltages greater than the knee point, the
magnetizing current increases considerably even for small increments in voltage across the
secondary terminals. The knee-point voltage is less applicable for metering current
transformers as their accuracy is generally much higher, but unnatural within a very small
range of the current transformer rating, typically 1.2 to 1.5 times rated current. However,
the concept of knee point voltage is very important to protection current transformers,
since they are necessarily exposed to fault currents of 20 to 30 times rated current.
REASON FOR 20 mA
20 mA is used as maximum because the human heart can withstand up-to 30 mA of current
only. So, as a safety point of view 20 mA is chosen.
And the scaling of 4-20 mA is easy. Since calculations are easy in multiples of 2, 4 to 20mA
Q) What is likely to happen if one of rotating diodes fails and becomes an open circuit Or a
short-circuit?
A) Open circuit: The remaining healthy diodes would continue to supply the main field. the
total field current, and hence generator voltage, will be slightly reduced. Under AVR control,
the exciter field current would be automatically boosted to maintain the correct generator
voltage. if the diode failure would probably be undetected. The exciter will gradually
overheat.
A short-circuited diode is more serious as it leads to a short-circuited exciter. Rapid
overheating of the exciter will occur. May lead to loss of excitation.
Q) What will be effect on swbd voltmeter when you increase the voltage of one generator
by voltage Trimmer?
A) The automatic voltage regulator voltage output may be adjusted with the hand regulator
in the exciter field.
Increasing or decreasing the excitation on one generator will only change the power factor
on that unit.
If the generator is over exited the voltage cannot increase due to the grid but the generator
will take more of the load.
Q) Draw the power diagram of auto transformer close transition circuit showing contactors
A) One way to reduce the initial voltage supplied to the motor is to step it down using an
autotransformer which uses only one winding for both input and output. It is only in
operation during the short starting period. The autotransformer is a 3-phase unit, the supply
voltage is connected across the complete winding and the motor is connected to the
reduced voltage tapping. A number of tappings are usually available on the transformer
winding, giving voltage outputs ranging from about 50% to 80% of the mains supply voltage.
(60% tap on an autotransformer supplied at 440 V would provide a voltage o/p of = 264V)
The autotransformer usually has a few tapping points to give a set of reduced voltages (e.g.
40%, 50% and 65%) which help to match the motor current demand to the supply capability.
Q) Soft starter
A) Soft starting method of supplying a gradually increasing AC voltage during start-up
generally refers to an efficient electronic switching technique. A basic method is to use back-
to-back connected thyristors or triacs in the supply lines which are "gated" to delay "turn-
on, within each AC half-cycle. This delayed switching applies a reduced average AC voltage
to the motor. The applied motor voltage is gradually ramped up by the starter software
program until the full voltage level is reached. To achieve maximum efficiency, the
electronic switching circuit can now be bypassed for normal running. A "soft" starter may be
further adapted to become a voltage controller over the motor operating load range. In this
type of efficient "energy manager" application, the controller monitors the motor power
factor which is a measure of the motor loading. On light load and full voltage, the power
factor is low so the controller reduces the motor voltage which reduces current while
improving power factor and efficiency.
The electro-hydraulic drive, often used for deck crane control, has a relatively simple
electrical section. This is a constant single-speed induction motor supplied from a DOL or
star-delta starter. The motor runs continuously to maintain oil pressure to the variable-
speed hydraulic motors.
A crude form of speed control is provided by the wound rotor induction motor. The rotor
has a 3-phase winding (similar to its stator winding) which is connected to 3 slip rings
mounted on the shaft. An external 3-phase resistor bank is connected to brushes on the
rotor slip rings. A set of contactors or a slide wiper (for small motors) varies the amount of
resistance added to the rotor circuit. Increasing the value of external resistance decreases
the rotor speed. Generally, the starters of wound-rotor motors are interlocked to allow
start-up only when maximum rotor resistance is in circuit. This has the benefits of reducing
the starting current surge while providing a high starting torque. The wound-rotor
arrangement is more expensive than an equivalent cage-rotor machine. It requires more
maintenance on account of the slip rings and the external resistor bank which may require
special cooling facilities.
A traditional method for lifts, cranes and winches is found in the Ward-Leonard drive. Here a
constant speed induction motor drives a DC generator which in turn supplies one or more
DC motors. The generator output voltage is controlled by adjusting its small excitation
current via the speed regulator. The DC motor speed is directly controlled by the generator
voltage. Power drive 750 V DC maximum
A static electronic transistor or thyristor (high power) controller can be used to generate
such a variable frequency output to directly control the speed of the motor. An electronic
variable speed drive (VSD), the fixed AC input is rectified and smoothed by a capacitor to a
steady DC link voltage (about 600 V DC from a 440 V RMS AC supply). The DC voltage is then
chopped into variable-width, but constant level, voltage pulses in the computer controlled
inverter section using IGBTs (insulated gate bipolar transistors). This process is called pulse
width modulation or PWM. By varying the pulse widths and polarity of the DC voltage it is
possible to generate an average sinusoidal a .c. output over a wide range of frequencies.
Due to the smoothing effect of the motor inductance, the motor currents appear to be
approximately sinusoidal in shape. By directing the currents in sequence into the three
stator winding a reversible rotating magnetic field is produced at a frequency set by the
PWM modulator
Accurate control of shaft torque, acceleration time and braking operational parameters that
can be programmed into the VSD, usually via a hand-held unit. The VSD can be closely tuned
to the connected motor drive to achieve optimum control and protection features for the
overall drive. Speed regulation against load changes is very good and can be made very
precise by the addition of feedback from a shaft speed encoder.
VSDs, being digitally controlled can be easily networked to other computer devices e.g.
programmable logic controllers (PLCs) for the overall control of a complex process.
Q) Why are air conditioners rated in tons? How your humidifier/ dehumidifier works? When
used in cold climate, how you open steam adjust humidifier?
Q) What happen when there is an abnormal noise in the motor?
Q) How do you test bus tie breaker?
Q) Difference between RMS valve and peak valve?
Q) What is motor slip? What is synchronous motor and asynchronous motor?
Q) Generator excitation system?
Q) Purpose of varistor?
Q) Star delta starter?
Q) Auto transformer percentage of voltage drop in transformer?
Q) Maintenance on batteries, why not stored together (lead and nickel)
Q) Fire detection system in cargo hold?
Q) Saturday routine in detail?
Q) Boiler safeties and trips?
Q) Power factor calculation?
Q) Gantry crane safeties?
Q) Hydraulic system explain?
Q) Explain brushesless generator with block diagram?
Q) What is surge suppressor resistor, how its works?
Q) What is radar? Explain magnetron? How radar works?
Q) What reference system use on diving support vessel?
Q) What is hart?
Q) Incinerator firing sequence?
Q) In auto transformer what is voltage while starting?
Q) What is PMS?
Q) Life boat regulation and davit safeties?