Circuit Breaker Ratings
Circuit Breaker Ratings
The rating of the circuit breaker is given on the duties that are performed by it. For complete specification standard ratings and various tests of
switches and circuit breakers may be consulted. Apart from the normal working of circuit breakers, the circuit breaker is required to perform
following three major duties under short circuit conditions.
It is capable of breaking the faulty section of the system. This is described as the breaking capacity of the circuit breaker.
The circuit breaker must be capable of making the circuit in the greatest asymmetrical current in the current wave. This refers to making
the capacity of the circuit breaker.
It must be capable of carrying fault safely for a short time while the other breaker is clearing the fault. This refers to the short-time
capacity of a circuit breaker.
In addition to the above rating, the circuit breakers should be specified in terms of
Rated voltage – The rated maximum voltage of the circuit breaker is the highest RMS voltage, above nominal voltage for which the circuit
breaker is designed and is the upper limits for operation. The rated voltage is depicted in KVrms and used phase to phase voltage for three phase
circuit.
Rated current – The rated normal current of the circuit breaker is the RMS value of the current with which the circuit breaker shall be able to
carry at rated frequency and at rated voltage continuously, under specified conditions.
Rated Frequency – The rated frequency of a circuit breaker is the frequency at which it is designed to operate. Standard frequency is 50 Hz
Operating Duty – The operating duty of a circuit breaker consists of the prescribed number of unit operations at stated intervals. The operating
sequence refers the opening and closing operation of circuit breaker contacts.
Breaking Contact – The terms expressed the highest number of short-circuit current that the breakers are capable of breaking under specified
conditions of transient recovery voltage and power frequency voltage. It is expressed in KA RMS at contact separation. The breaking capacities
are divided into two types.
Making Capacity – There is always the possibility that the circuit breaker is closed under short circuit conditions. The making capacity of the
circuit breaker is its ability to withstand under the effect of electromagnetic forces which are directly proportional to the square of the peak value
of the making current of a circuit breaker.
The making current of the circuit breaker, when closed on a short circuit, is the peak value of the maximum current wave (including dc
component) in the first cycle of the current after the circuit is closed by the circuit breaker.
Short Circuit Current – The short circuit current of a circuit breaker is the RMS value of current that a breaker can carry in a fully closed
condition without damage, for the specified time interval under prescribed condition. It is normally expressed regarding terms of KA for 1 second
or 4 seconds. These ratings are based on thermal limitation.
Low voltage circuit breaker does not have any such short circuit current because these are normally equipped with straight acting series overload
trips.
Transformer standard
The standard ratings shall be 10, 16, 25, 63, 100, 160, 200, 250, 315, 400, 500, 630, 1000, 1250, 1600, 2000 and 2500 kVA for 11
kV distribution transformers and 100, 160, 200, 315, 400, 500, 630, 1000, 1250, 1600, 2000, 2500 kVA for 33 kV
distribution transformers.
Name Range
Low Voltage 50 – 1000 V
Medium Voltage 1 kV – 100 kV
High Voltage 100 kV – 345 kV
EHV Voltage 345 kV – 765 kV
UHV Voltage > 765 kV
UHV also finds its applications in HV lab Engineering research where 2500 kV, 5000 kV systems are used in experimentation.
Circuit control devices
Circuit control devices are used to “turn on” and “turn off” current flow in an electrical circuit. Circuit control devices have many
different shapes and sizes, but most circuit control devices are switches, solenoids or relays. A switch is the most common
circuit control device.
Electrical Protective Device an controlling device
Electrical Protective Device
A device used to protect equipment,machinery,components and devices,in electrical and electronic circuit,against short circuit,over
current and earth fault,is called as protective devices.
a)Short Circuit
b)Abnormal variations in the supply voltage
c)Overloading of equipment
d)To protect operator against accidental contact with the faulty equipment,falling which the operator may get a severe shock.
Different types of the protective device that are commonly used in electrical and electronic circuit
Fuse generally means a fuse wire,placed in a fuse holder.It is a safety device,which protects electrical and electronic circuit against
over loads,short circuit and earth faults.
The fuse link or fuse wire is made of low resistivity material and low melting point.
Operation of a Fuse –
Fuse is a short length of wire designated to melt and separate in case of excessive current.
It is always connected in series with the circuit / components that need to be protected.
When the current drawn by the circuit exceeds the rated current of the fuse wire,the fuse wire melts and breaks.This disconnects the
supply from the circuit and thus protects the circuit and the components in the circuit.
Current rating of the fuse,selected for the circuit,should be equal to the maximum current rating of the machinery,appliance or
components connected in the circuit.
Fuse carrier and channel are made of porcelain or Bakelite material.They are used for all domestic,commercial and industrial
application upto 100 A capacity.
Cartridge Fuse
Whenever the fuse blows off,fuse with carrier is replaced by a new one.
Cartridge fuses are used to protect motors and branch circuit where higher amps or volt ratings are required. They are available in
wide variety of sizes,amp and volt ratings up to 600 Vac and 600 amps.
Cartridge fuses are used extensively in commercial,industrial and agricultural applications as well as residential fuse panels,air
conditioning,pumps,appliances and other equipment.
General purpose fuses have no time delay and protect fuse panel,appliances and branch circuits
Heavy duty fuses have a time delay feature.
HRC Fuse
HRC Fuse – High Rupture Capacity fuse unit.It is normally designed for high current.When
fuse is blown off,the entire unit is to be replaced by a new one.It cannot be rewired as it is
a sealed one.
It is safety device which work magneto thermic release principle.It is connected in the phase,between the supply and load.It is
manufactured in standard rating of 6A to 40 A.We can see it on the meter board of each and every house.
When the current drawn by load exceeds the rated value,it acts and trips the circuit,the protecting the apparatus,operator and
appliance.
Advantages of MCB
1.They act and open the circuit in less than 5 milli seconds.
2.Automatic switch off under overload and short circuit condition
3.No fuse to replace or rewire.It needs no repairs.
4.Supply is restored by resetting it again.
This is a domestic safety device, which trips the circuit when there is a small leakage to earth or body of the appliance. Thus it protects
the operator from shocks and accidents. This is connected in the circuit of the appliance to be protected.
It is the combination of both MCB and ELCB placed in one unit. It acts on both the occasion of earth leakage and overload and
protect the circuit, appliance and the operator.
5.EARTHING OR GROUNDING
Connecting the metal body of an electrical appliance, machinery or an electrical installation to earth, through a low resistance wire, is
called Earthing or Grounding.
Necessity of Earthing
Earthing is necessary for all domestic, commercial and industrial installation to safeguard the operator,tall buildings and machinery
against lightning.
Metal body of all the electrical appliances,equipment and machinery,the earth points of all three-pin sockets and the body of the
energy meter are connected to earth through a thick G.I. wire.
Whenever a live wire comes in contact with the body of the appliance, it is directly connected to earth the grounding wire and hence
the body voltage comes to zero. Therefor the operator does not get any shock, when he comes in contact with body of the appliance.
The high voltage included during lightning is discharged to earth through grounding wire and thereby building and machinery are
protected.
In fig-2, a Capacitor (C) has been connected in parallel with load. Now a current (Ic) is flowing through Capacitor which lead 90°
from the supply voltage ( Note that Capacitor provides leading Current i.e., In a pure capacitive circuit, Current leading 90° from the
supply Voltage, in other words, Voltage are 90° lagging from Current). The load current is (I). The Vectors combination of (I) and
(Ic) is (I’) which is lagging from voltage at θ2 as shown in fig 3.
It can be seen from fig 3 that angle of θ2 < θ1 i.e. angle of θ2 is less than from angle of θ2. Therefore Cosθ2 is less than from Cosθ1
(Cosθ2> Cosθ1). Hence the load power factor is improved by capacitor.
Also note that after the power factor improvement, the circuit current would be less than from the low power factor circuit current.
Also, before and after the power factor improvement, the active component of current would be same in that circuit because capacitor
eliminates only the re-active component of current. Also, the Active power (in Watts) would be same after and before power factor
improvement.
Advantages:
Capacitor bank offers several advantages over other methods of power factor improvement.
Losses are low in static capacitors
There is no moving part, therefore need low maintenance
It can work in normal conditions (i.e. ordinary atmospheric conditions)
Do not require a foundation for installation
They are lightweight so it is can be easy to installed
Disadvantages:
The age of static capacitor bank is less (8 – 10 years)
With changing load, we have to ON or OFF the capacitor bank, which causes switching surges on the system
If the rated voltage increases, then it causes damage it
Once the capacitors spoiled, then repairing is costly
2. Synchronous Condenser
When a Synchronous motor operates at No-Load and over-exited then it’s called a synchronous Condenser. Whenever a Synchronous
motor is over-exited then it provides leading current and works like a capacitor.
When a synchronous condenser is connected across supply voltage (in parallel) then it draws leading current and partially eliminates
the re-active component and this way, power factor is improved. Generally, synchronous condenser is used to improve the power
factor in large industries.
Advantages:
As the stator windings of induction motor takes lagging current 90° out of phase with Voltage, therefore the power factor of induction
motor is low. If the exciting ampere-turns are excited by external AC source, then there would be no effect of exciting current on
stator windings. Therefore the power factor of induction motor will be improved. This process is done by Phase advancer.
Advantages:
Lagging kVAR (Reactive component of Power or reactive power) drawn by the motor is sufficiently reduced because the
exciting ampere turns are supplied at slip frequency (fs).
The phase advancer can be easily used where the use of synchronous motors is Unacceptable
Disadvantage:
Using Phase advancer is not economical for motors below 200 H.P. (about 150kW)
Power Factor Improvement in single phase and three phase star & delta connections
Power factor improvement in three phase system by connecting a capacitor bank in
Power Factor Improvement in single phase and three phase star delta connection
Power Factor Definitions and Formulas
In electrical engineering, power factor is only and only related to AC circuits i.e. there is no power factor (P.f) in DC
circuits due to zero frequency and phase angle difference (Φ) between current and voltage.
What is Power Factor?
Power factor may be defined by three definitions and formals as follow.
You may also read: Is Reactive Power Useful?
1). The Cosine of angle between Current and Voltage is called Power Factor.
P = VI Cosθ OR
Cosθ = P / V I OR
Cosθ = kW / kVA OR
Beer analogy of active or true power, reactive power, apparent power and power factor.
Chips bag analogy of true or real power, reactive power, apparent power and power factor.
Good to know:
In pure resistive circuit, power factor is 1 due to zero phase angle difference (Φ) between current and voltage.
In pure capacitive circuit, power factor is leading due to the lagging VARs. i.e. Voltage is lagging 90° behind the
current. In other words, Current is leading 90° from voltage (Current and voltage are 90° out of phase with each others,
where current is leading and voltage is lagging).
In pure inductive circuit, power factor is lagging due to the leading VARs i.e. Voltage is leading 90° from current. In
other words, Current is lagging begging 90° behind the voltage (Current and voltage are 90° out of phase with each,
others where voltage is leading and current is lagging).
What is Active Power: (P)
Active Power is the actual power which is really transferred to the load such as transformer, induction motors, generators
etc and dissipated in the circuit.
Alternative words used for Real Power (Actual Power, True Power, Watt-full Power, Useful Power, Real Power,
and Active Power) and denoted by (P) and measured in units of Watts (W) i.e. The unit of Real
or Active power is Watt where 1W = 1V x 1 A. .
Active Power in DC Circuits:
In DC Circuits, power supply to the DC load is simply the product of Voltage across the load and Current flowing through
it i.e., P = V I because in DC Circuits, there is no concept of phase angle between current and voltage. In other words,
there is no frequency (f) or Power factor in DC Circuits.
Active Power in AC Circuits:
But the situation in Sinusoidal or AC Circuits is more complex because of phase difference (θ) between Current and
Voltage. Therefore average value of power (Real Power) is P = VI Cosθ is in fact supplied to the load.
In AC circuits, When circuit is pure resistive, then the same formula used for power as used in DC as P = V I.
Related Post: Power Formulas in DC, AC Single Phase and and AC Three Phase Circuits.
Active Power Formulas:
P = V x I (In DC circuits)
P = V x I x Cosθ (in Single phase AC Circuits)
P = √3 x VLx IL x Cosθ or (in Three Phase AC Circuits)
P = 3 x VPh x IPhx Cosθ
P = √ (S2 – Q2)or
P =√ (VA2 – VAR2) or
Real or True Power or Active Power = √ (Apparent Power 2 – Reactive Power2) or
kW = √ (kVA2 – kVAR2)
Where:
P = Power in Watts
V = Voltages in Volts
I = Current in Amperes
Cosθ = Power Factor (Phase angle Difference)
VL = Line Voltage
IL = Line Current
S = Apparent Power in VA (Volt Ampere)
Q = Reactive Power in VAR (Volt Ampere Reactive)
Must Read: Why Transformer Does not Work on DC Supply instead of AC?
What is Reactive Power: (Q)
Also known as (Use-less Power, Watt less Power)
The powers that continuously bounce back and forth between source and load is known as reactive Power (Q)
Power merely absorbed and returned in load due to its reactive properties is referred to as reactive power.
Reactive Power represent that the energy is first stored and then released in the form of magnetic field or electrostatic
field in case of inductor and capacitor respectively.
Reactive power is given by Q = V I Sinθ which can be positive (+ve) for inductive loads and negative (-ve) for
capacitive load.
The unit of Reactive Power is Volt-Ampere reactive i.e. VAR where 1 VAR = 1V x 1A.
In more simple words, in Inductor or Capacitor, how much magnetic or electric field produced by 1A x 1V is known as the
unit of Reactive Power.
Must read: Is Reactive Power Useful?
Reactive Power Formulas:
Q = V I Sinθ
Reactive Power = √ (Apparent Power2– True power2)
VAR = √ (VA2 – P2)
kVAR = √ (kVA2 – kW2)
Where:
θ = Phase angle
What is Apparent Power: (S)
The Product of voltage and current if and only if the phase angle differences between current and voltage are
ignored.
Total power in an AC circuit, both dissipated and absorbed/returned is referred to as apparent power
The combination of reactive power and true power is called apparent power
In an AC circuit, the product of the r.m.s voltage and the r.m.s current is called apparent power which is denoted
by (S) and measured in units of Volt-amp (VA).
It is the product of Voltage and Current without phase angle.
The unit of Apparent power (S) VA i.e. 1VA = 1V x 1A.
When the circuit is pure resistive, then apparent power is equal to real or true power, but in inductive or capacitive circuit,
(when Reactances exist) then apparent power is greater than real or true power.
Apparent Power Formulas:
S=VI
S = √ (P + Q2)
Apparent Power = √ (True power2 + Reactive Power2)
kVA = √kW2 + kVAR2
What is Complex Power ? (S = P+jQ or S=VI*)
The Complex sum of Real Power (P) and Reactive Power (Q) is known as Complex Power which can be expressed
like S = P+jQ and measured in terms of Volt Amps Reactive (generally in kVAR).
It may also be expressed as S=VI* where “I*” is the conjugate of the complex current I. This current “I” flows through a
reactive load Z caused by the Voltage.
Complex Power Formulas:
Complex Power in Capacitive Loads
Z = R – jXC
I = IP + jIQ
Cosθ = R / |Z| (leading)
I* = IP – jIQ
S = P – jQ
A Capacitive Load provide Leading VARS (i.e. it eliminates VARS and improves the overall power factor of the system).
That’s why capacitors are used to correct and improve the power factor.
Complex Power in Inductive Loads
Z = R + jXL
I = IP – jIQ
Cosθ = R / |Z| (lagging)
I* = IP + jIQ
S = P + jQ
Where:
Z = Impedance
R = Resistance
XL = Inductive Reactance
XC = Capacitive Reactance
Cosθ = Power Factor
P = Active Power
S = Apparent Power
Q = Reactive Power
An Inductive Load provide lagging VARS (i.e. it added VARS and decrease the overall power factor.)
Complex power can also be expressed by the following formula.
Good to know:
Resistor absorbs the real power and dissipates in the form of heat and light.
Inductor absorbs the reactive power and dissipates in the form of magnetic field
Capacitor absorbs the reactive power and dissipates in the form of electric or electrostatic filed
Power Triangle
∴ Active, Reactive, Apparent Power and Power factor are trigonometrically related to each other as shown in below figure
(Power Triangle).
For easy explanation, all the related quantities can be easily understand by the funny Lays Chips and Beer Analogy for
Real or True or Active Power, Reactive Power , Apparent Power and power factor.
Lays Chips Analogy of Active, Reactive, Apparent power & power factor
Beer Analogy of Active power, Reactive power, Apparent Power and Power factor
Role of Active Power and Reactive Power
There is an important relationship between active and reactive power and the post below will help to understand that why
active power (P) is called true power and reactive power (Q) is called imaginary power. Explanations given in this article
are rarely available in the books.
First understand what is a coil and inductor. Take an iron rod, wrapped (i.e. winding) it with copper wire. It is a coil or you
can say inductor, electromagnet etc. If current passes through the copper wire then iron rod gets magnetized. More will be
the current, more the magnetism in the iron rod (i.e. more the flux in iron rod & more the magnetic field around it). Or, it
can be said that more the current, more the energy stored by the inductor. (Energy stored by the inductor is given by
where ‘L’ is the inductance of inductor and ‘I’ is the magnitude of current through the inductor).
(1) Now consider the following R-L circuit as shown on Figure-1. All the value of current and voltage are also shown in
the Figure.
Figure-1
Active power consumed by the circuit is I2R = 222x6 = 2904 Watt. What is the meaning of this power? Please note that
“Watt= Joule/second”. Therefore it means that resistor in the circuit is consuming 2904 Joule energy per second and
dissipating it in the air. It is not storing any energy. So you can say it is the true power, or actual power which is used. (If
you will keep your finger near the resistor, you will find it hot, because it is dissipating energy in the air, i.e. electrical
energy is converted into thermal energy).
Now what about inductor?
It is an AC Circuit, current is changing continuously. Therefore in the first quarter cycle inductor consumes energy,
because current is increasing (energy stored by the inductor is In next quarter cycle, energy is released by the
inductor because there is a decrease in current. In next quarter cycle (third quarter) current is increasing (in reverse
direction), so again energy is stored by the inductor. In next quarter cycle (fourth quarter) current is decreased, so, again
energy is released by the inductor. This procedure is explained in Figure-2.
Fig
ure-2
So, inductor is consuming energy in a quarter cycle (taking it from voltage source) and giving back energy in next quarter
cycle to the voltage source or you can say it is exchanging energy with the voltage source. In this case, it can be said that
Inductor is consuming reactive power and voltage source is generating the reactive power. But note that it is an energy
exchange between voltage source and inductor. There is no power consumed by inductor. This is the reason reactive
power is called imaginary power.
(2) Now take another example. Consider following RLC circuit (Figure-3):
Figure-3
In this circuit, value of inductive reactance and capacitive reactance is same. If you will calculate Power Factor (PF) of this
circuit, then you will find it unity. Energy stored by the inductor is as written earlier. Energy stored by a capacitor is
given by (V is magnitude of voltage across capacitor; here onward it will be denoted by ‘Vc’). In AC circuit both ‘I’ and
‘Vc’ are changing continuously. If you will draw the wave form of current ‘I’ and ‘Vc’ then you will find that when ‘I’ is
increasing at the same time ‘Vc’ is decreasing and vice-versa. It implies that in a particular quarter cycle if inductor is
storing the energy, at the same time capacitor is releasing the energy. In next quarter cycle reverse will happen, i.e.
capacitor will store the energy and inductor will release the energy. So, there is an energy exchange continuously
between inductor & capacitor.
It is called:
Inductor consumes reactive power and capacitor generates reactive power.
But it is an energy exchange between two elements. No true power is consumed or generated; this is the reason reactive
power (Q) is called imaginary power.
Note that:
Inductor consumes reactive power and capacitor generates reactive power. It is the conventions made by Scholars
of Electrical Engineering. Reactive power is imaginary power; neither it is consumed nor can be generated.
In power system, most of the loads are inductive load (induction motors, coils etc.), due to this reason, the
convention ‘reactive power is consumed by inductor’ is developed.
In power system, to calculate complex power, formula S=VI* is used instead of S=V*I. It is because to allocate plus
sign to reactive power consumption to inductors/coils/induction motors etc.
(3) Now consider the following circuit (Figure 4):
Figure-4
Now you can understand easily that in this case half of the total reactive power consumed by inductor will be supplied by
voltage source and half reactive power will be supplied by capacitor. (It implies that inductor will exchange the energy both
with voltage source and capacitor).
Consider the circuit diagram shown in Figure-5:
Figure-5
Value of current shown in the figure can be verified by the readers, it is –j5 A. If one ammeter is inserted in the circuit,
what will be its reading? Its reading will be 5 Amp., while no true power is consumed by circuit. So, for the purpose of
energy exchange, between voltage source and inductor, current flows in the circuit. You can understand that inductor is
consuming reactive power (imaginary power), no true power is consumed despite that flow of current is necessary. If
wattmeter is inserted in this circuit (current coil in series with voltage source and pressure coil across voltage source), its
reading can be found to be zero.
You can understand concepts of active power & reactive power with one more example. Consider Figure-6:
Figure-6
It has one synchronous generator (alternator) supplying power to induction motor with 3Ø line. Synchronous generator is
taking 20 KW Mechanical input (through steam supply), its total losses are 2 KW and electrical output is 18 KW. 2 KW
losses means, 2KJ energy per second is dissipating in the air; or we can say electrical energy is converted into the
thermal energy (this is the reason you can find generator, transformer, motor etc. hot in running condition). Synchronous
generator is supplying 10 KVAR reactive power, but it can be seen that to generate reactive power, no mechanical input is
required. Induction motor is consuming 10 KVAR reactive power (because induction motor has coils, so it has inductive
nature)*. With the figure-6, you can understand synchronous generator is generating reactive power (if running at high DC
excitation) and induction motor is consuming reactive power, but in fact it is just an energy exchange between generator
and induction motor.
Suppose a transformer is inserted in Figure-6, between synchronous generator & induction motor, what will be the load on
transformer? Answer is 20.59 KVA. It can be calculated as
The exact explanation is, To exchange the energy between synchronous generator & induction motor (i.e. to supply
reactive power by the generator), flow of current is necessary (as explained through Figure-5); So load on transformer is
just not active power, it is combination of active & reactive power. Of course, active & reactive power cannot be simply
added. Their addition follows the equation:
The main cause of low Power factor is Inductive Load. As in pure inductive circuit, Current lags 90° from Voltage, this large difference of
phase angle between current and voltage causes zero power factor. Basically, all those circuit having Capacitance and inductance
(except resonance circuit (or Tune Circuit) where inductive reactance = capacitive reactance (X L = Xc), so the circuit becomes a resistive
circuit), power factor would be exist over there because Capacitance and inductance causes in difference of phase angle (θ) between
current and voltage.
there are a lot of disadvantages of low Pf and we must improve Pf .
Following are the causes of low Power factor:
1. Single phase and three phase induction Motors(Usually, Induction motor works
at poor power factor i.e. at:
Full load, Pf = 0.8 -0.9
Small load, Pf = 0.2 -0.3
No Load, Pf may come to Zero (0).
2. Varying Load in Power System(As we know that load on power system is varying. During low load period, supply voltage is increased
which increase the magnetizing current which cause the decreased power factor)
3. Industrial heating furnaces
4. Electrical discharge lamps (High intensity discharge lighting) Arc lamps (operate
a very low power factor)
5. Transformers
6. Harmonic Currents
Power in a Three Phase AC Circuit = P = √3 V x I CosФ
Also,
I ∝ 1/CosФ……… (2)
It is clear from both equations (1) an (2) that Current “I” is inversely proportional to CosФ i.e. Power Factor. In other words,
When Power Factor increases, Current Decreases, and when Power Factor decreases, Current Increases.
Now, In case of Low Power Factor, Current will be increased, and this high current will cause to the following disadvantages.
We know that Line Losses is directly proportional to the squire of Current “I2”
Power Loss = I2xR i.e., the larger the current, the greater the line losses i.e. I>>Line Losses
In other words,
Thus, if Power factor = 0.8, then losses on this power factor =1/CosФ2 = 1/ 0.82 = 1.56 times will be greater than losses on Unity
power factor.
2.) Large kVA rating and Size of Electrical Equipments:
As we know that almost all Electrical Machinery (Transformer, Alternator, Switchgears etc) rated in kVA. But, it is clear from the
following formula that Power factor is inversely proportional to the kVA i.e.
CosФ = kW / kVA
Therefore, The Lower the Power factor, the larger the kVA rating of Machines also, the larger the kVA rating of Machines, The larger
the Size of Machines and The Larger the size of Machines, The Larger the Cost of machines.
In case of low power factor, current will be increased, thus, to transmit this high current, we need the larger size of conductor. Also,
the cost of large size of conductor will be increased.
Now in case of Low Power factor, Current will be increased. So the Larger the current, the Larger the Voltage Drop.
Also Voltage Regulation = V.R = (VNo Load – VFull Load)/ VFull Load
In case of Low Power Factor (lagging Power factor) there would be large voltage drop which cause low voltage regulation. Therefore,
keeping Voltage drop in the particular limit, we need to install Extra regulation equipments i.e. Voltage regulators.
5.) Low Efficiency:
In case of low Power Factor, there would be large voltage drop and large line losses and this will cause the system or equipments
efficiency too low. For instant, due to low power factor, there would be large line losses; therefore, alternator needs high excitation,
thus, generation efficiency would be low.
6.) Penalty from Electric Power Supply Company on Low Power factor
Electrical Power supply Company imposes a penalty of power factor below 0.95 lagging in Electric power bill. So you must improve
Pf above 0.95.
Advantages of Power factor improvement and Correction:
Following are the merits and benefits of improvedPower factor;
1. Increase in efficiency of system and devices
2. Low Voltage Drop
3. Reduction in size of a conductor and cable which reduces cost of the Cooper
4. An Increase in available power
5. Line Losses (Copper Losses) I2R is reduced
6. Appropriate Size of Electrical Machines (Transformer, Generators etc)
7. Eliminate the penalty of low power factor from the Electric Supply Company
8. Low kWh (Kilo Watt per hour)
9. Saving in the power bill
10. Better usage of power system, lines and generators etc
11. Saving in energy as well as rating and the cost of the electrical devices and equipment is reduced
How to Calculate the Suitable Capacitor Size in Farads & kVAR for Power factor Improvement
(Easiest way ever)
Hi there! With a very important tutorial.. I hope you will find it very useful because I have already spent two days to prepare this article. I
think all of those who have sent messages and mails about the topic will never ask again if they follow these simple methods to calculate
the proper Size of Capacitor bank in kVAR and micro-farads for power factor correction and improvement in both single phase and three
phase circuits. I think it’s too much..
Example: 1
A 3 Phase, 5 kW Induction Motor has a P.F (Power factor) of 0.75 lagging. What size of Capacitor in kVAR is required to improve
the P.F (Power Factor) to 0.90?
= 1.99 kVAR
Motor input = P = 5 kW
= 1.99 kVAR
Tables (Capacitor sizing in kVAr and Farads for PF correction)
The following tables have been prepared to simplify kVAR calculation for power factor improvement. The size of capacitor in kVAR is the
kW multiplied by factor in table to improve from existing power factor to proposed power factor. Check the others Examples below.
An Alternator is supplying a load of 650 kW at a P.F (Power factor) of 0.65. What size of Capacitor in kVAR is required to raise
the P.F (Power Factor) to unity (1)? And how many more kW can the alternator supply for the same kVA loading when P.F
improved.
Supplying kW = 650 kW
= 650kW x 1.169
= 759.85 kVAR
kVA = kW / Cosθ
No of kW = kVA x Cosθ
= 1000 x 1 = 1000kW
Supplying kW = 650 kW
= 650kW (1.169– 0)
= 759.85 kVAR
A Single phase 400V, 50Hz, motor takes a supply current of 50A at a P.F (Power factor) of 0.6. The motor power factor has to be
improved to 0.9 by connecting a capacitor in parallel with it. Calculate the required capacity of Capacitor in both kVAR and
Farads.
Solution.:
(1) To find the required capacity of Capacitance in kVAR to improve P.F from 0.6 to 0.9 (Two Methods)
= 12kW
= 12kW x 0.849
= 10.188 kVAR
= 12kW
= 5kW (1.3333– 0.4843)
= 10.188 kVAR
(2) To find the required capacity of Capacitance in Faradsto improve P.F from 0.6 to 0.9 (Two Methods)
We have already calculated the required Capacity of Capacitor in kVAR, so we can easily convert it into Farads by using this simple
formula
= (10.188kVAR) / (2 x π x 50 x 4002)
= 2.0268 x 10-4
= 202.7 x 10-6
= 202.7μF
We know that;
IC = V/ XC
Whereas XC = 1 / 2 π F C
IC = V / (1 / 2 π F C)
IC = V 2 F C
= (400) x 2π x (50) x C
IC = 125663.7 x C
And,
= 400 x 125663.7 x C
50265.48 x C = 10.188C
C = 10.188 / 50265.48
C = 2.0268 x 10-4
C = 202.7μF
Example 4
What value of Capacitance must be connected in parallel with a load drawing 1kW at 70% lagging power factor from a 208V,
60Hz Source in order to raise the overall power factor to 91%.
Solution:
You can use either Table method or Simple Calculation method to find the required value of Capacitance in Farads or kVAR to improve
Power factor from 0.71 to 0.97. So I used table method in this case.
P = 1000W
= 1kW x 0.783
IC = QC / V
= 783 / 208
= 3.76A
And
XC = V / IC
C = 1/ (2 π f XC)
C = 1 (2 π x 60 x 55.25)
Good to Know:
Important formulas which is used for Power factor improvement calculation as well as used in the above calculation
Power in Watts
kW = kVA x Cosθ
kW = √ ( kVA2– kVAR2)
Apparent Power in VA
kVA= √(kW2+ kVAR2)
Reactive Power in VA
kVAR= √(kVA2– kW2)
kVAR = C x (2 π f V2)
IC = V/ XC … (I = V / R)
kVAR = C x (2 π f V2)
How to Convert Capacitor Farads into kVAR & Vice Versa (For Power factor improvement)
In this simple Calculation tutorial, we will find the way “How to Convert Capacitor Farads into kVAR and Vice Versa, usually used
in Power Factor improvement Calculation and problems. We will use two simple methods for finding and Conversion for both quantities.
For explanation, consider the following simple Example.
Example 1:
A Single phase 400V, 50Hz, motor takes a supply current of 50A at a P.F (Power factor) of 0.6. The motor power factor has to be
improved to 0.9 by connecting a capacitor in parallel with it. Calculate the required capacity of Capacitor in both kVAR and
Farads.
Solution.:
(1) To find the required capacity of Capacitance in kVAR (i.e, Convert Capacitor Farads into kVAR) to improve P.F from 0.6 to 0.9
(Two Methods)
= 12kW
= 12kW x 0.849
= 10.188 kVAR
= 12kW
= 12kW (1.3333– 0.4843)
= 10.188 kVAR
(2) To find the required capacity of Capacitance in Farads (i.e, Convert Capacitor Farads into kVAR) to improve P.F from 0.6 to
0.9 (Two Methods)
We have already calculated the required Capacity of Capacitor in kVAR, so we can easily convert it into Farads by using this simple
formula
= (10.188kVAR) / (2 x π x 50 x 4002)
= 2.0268 x 10-4
= 202.7 x 10-6
= 202.7μF
We know that;
IC = V/ XC
Whereas XC = 1 / 2 π F C
IC = V / (1 / 2 π F C)
IC = V 2 F C
= (400) x 2π x (50) x C
IC = 125663.7 x C
And,
= 400 x 125663.7 x C
50265.48 x C = 10.188C
C = 10.188 / 50265.48
C = 2.0268 x 10-4
C = 202.7μF
Good to Know:
kVAR = C x (2 π f V2)
a. Overexcited
b. Under excited
c. Not excited
d. Either (a) or (b)
e. All of these
Answer Explanation
a. Series capacitors
b. Shunt capacitors
c. Both (a) and (b)
d. None of these
Answer Explanation
4) If an alternator is supplying load of 350 kW at 0.6 pf lagging and its power factor is raised to unity then to
supply the alternator for the same kVA loading, the extra required kilowatts will be
a. 205 kW
b. 212 kW
c. 233 kW
d. 246 kW
Answer Explanation
ANSWER: 233 kW
Explanation:
No explanation is available for this question!
5) In order to improve the power factor of equipment operating at lagging power factor, a capacitor is
connected
a. Induction motors
b. Induction generators
c. Synchronous motors
d. Synchronous generators
Answer Explanation
a. Static capacitors
b. Synchronous condenser
c. Phase advancer
d. Only a and b
e. All of the above
Answer Explanation
a. I
b. I cos∅
c. I sin∅
d. None of these
Answer Explanation
ANSWER: I sin∅
Explanation:
No explanation is available for this question!
Q1. What is maximum value of power factor?
a. 0.5
b. 1
c. 1.5
d. 0.95
ANSWER: b. 1
Q2. Active power and apparent power are respectively represented by?
a. kW and kVAR
b. kVAR and kVA
c. kVA and kVAR
d. kW and kVA
a. Discharge lamp.
b. Arc lamps.
c. Incandescent lamps.
d. Induction furnace.
Q6. The primary reason for the low power factor is due to the installation of
a. Induction motors
b. DC motors
c. Synchronous motors.
d. Commutator motors.
Q7. For which among the following consumers is penalty imposed for low power factor?