www.almig.

de

SPEED-CONTROLLED
SCREW COMPRESSORS
Volumetric flow rate: 0.16 – 4.27 m3/min • 6 – 145 acfm
2

INTELLIGENTE DRUCKLUFT MADE IN GERMANY

ALMiG Kompressoren GmbH

A name that guarantees top-grade technolo- It goes without saying that as one of the leading Even the most stringent acceptance criteria The company ALMiG is certified in
gy in the compressed air sector. ALMiG has suppliers of advanced compressed air systems, such as: compliance with:
emerged from a company with a long tradition our commitment to continuous research and
• DET NORSKE VERITAS • IRIS 02
whose products in the compressed air industry development forms the basis for all the plants
have always stood for quality, innovation and we manufacture. • GERMANISCHER LLOYD • ISO 9001: 2008
consideration of its customers. • BUREAU VERITAS • ISO 14001: 2004
They meet the acceptance criteria in compli-
Today ALMiG is an extremely flexible company ance with: • LLOYD`s REGISTER OF SHIPPING Our motto is:
which can react fast to special customer re-
• ISO 1217-3 Annex C-1996 • ABS If you have stopped improving,
quests. It stands by its customers as a compe-
tent partner, giving advice and practical support. • ASME you have stopped being good!
is a matter of course for us.
• OSHA

and comply with the CE guidelines.

ALMiG supplies:
piston screw special controls compressed services
compressors compressors machines air treatment
3

INTELLIGENT CONCEPT, MODULAR DESIGN

as a “PLUS“ version as a standard as an “O“ version with

with underslung compressor underslung refrigerant
refrigerant dryer for dryer and filter system for
PDP at 3°C/37 F the production of “oil-free”
compressed air

as a as a receiver- as a receiver-
receiver- mounted mounted
mounted “PLUS” version* “O” version*
version

* Important: versions not available for FLEX 16 – 30 “O“ version meaning - according to DIN ISO 8573 - 1:
Residual constituents in
Volume Class
compressed air
Oil 0.003 mg/m3 1
Particles < 0.01 µm 1
Water PDP + 3°C/37 F 4
4

Airend 1 newly developed rotor profile for maximum efficiency • wide control range •
very good overall efficiency

SCD motor 2 robust drive motor with speed control

SCD direct drive 3 compressor shaft and the motor rotor are a single piece • loss-free power transmission and
no coupling element • no motor bearing required, therefore increased operating reliability

SCD frequency converter 4 the integrated power pack, conforms to stringent EMC directives

Mains screening 5 100 % safety against harmonic interference

Separator system 6 optimal compressed air quality thanks to a proven multi-stage separation system

Radial fan 7 powerful, efficient and smooth running • high residual pressure for subsequent
connection to a duct duct ventilation system

System cooler 8 efficient cooler for low temperature level

Air Control 9 the intelligence of the compressor; thinks. monitors, records. Can be connected to the
Internet, making all conceivable communication possible.

Air Control P Air Control HE -

Air Control B (Standard: FLEX 3S - 30) (optional for FLEX 3S - 30) the intelligent global control system
5

INTELLIGENT COMPONENT ARRANGEMENT

FLEX 3S - 8S FLEX 6 - 15 FLEX 16 - 30

4
5

8 2

3 6

7
6

INTELLIGENT TECHNIQUE

The integrated single shaft solution in a speed-controlled

design offers top technology without any compromises:
• exact adjustment of the volumetric flow rate • energy-saving start-up eliminating current The reduced pressure thus achieves saves you • a speed-controlled FLEX can increase
to the respective current compressed air peaks money the economic efficiency of up to eight
requirements large compressors immediately in the
• operating pressure can be selected freely • it is impossible to improve on the design in terms intelligent ALMiG „Master-Slave System“
• avoids switching operations and the conse- between pmin – pmax in 0,1 bar (1,5 psig) of compactness and space-saving - yet it is still
quent costly no-load running periods stages. very accessible for service and maintenance

Average total cost comparison of a screw compressor, averaged over 5 years

Standard screw compressor Series FLEX

24 %
8% 10 % 82 % 7% 13 % 56 %
Energy savings
Service, Investment Energy costs Service, Investment Energy costs
mainte- mainte-
nance nance

Adjusts volumetric flow rate exactly Prevents switching operations ALMiG „Master-Slave system“

Compressed air requirements

100 % Pressure range
(bar • psig)
50 %
upper switching conventional load / no-load control
0% Time point

Conventional load - no-load control

100 %

50 % potential
No load operation periods After-running time savings
0% Time
Speed control by means of SCD technology FLEX
100 %
lower switching point
50 %

0% Time
7

FACTS AND FIGURES

50 Hz 60 Hz
50 Hz 60 Hz
FLEX Operating Vol. flow rate* Rated Length Width Height Weight FLEX Operating Vol. flow rate* Rated Length Width Height Weight
over- according to motor over- according to motor
pressure ISO 1217 output pressure ISO 1217 output
(annex C-1996) (annex C-1996)
min. max. min. max.
bar m3/min m3/min kW mm mm mm kg psig acfm acfm HP inch inch inch lbs
3S 5 - 13 0,16
0.16 0,60
0.60 3 590 590 995 123 3/4S 75 - 190 6 21 4 23,2
23.2 23,2
23.2 39,2
39.2 271
4S 5 - 13 0,16
0.16 0,67
0.67 4 590 590 995 123 4/5S 75 - 190 6 24 5 23,2
23.2 23,2
23.2 39,2
39.2 271
6S 5 - 13 0,16
0.16 0,90
0.90 5,5
5.5 590 590 995 136 6/7S 75 - 190 6 32 7,5
7.5 23,2
23.2 23,2
23.2 39,2
39.2 300
8S 5 - 13 0,16
0.16 1,08
1.08 7,5
7.5 590 590 995 136 8 / 10 S 75 - 190 6 38 10 23,2
23.2 23,2
23.2 39,2
39.2 300
6 5 - 13 0,36
0.36 0,85
0.85 5,5
5.5 870 590 990 165 6/7 75 - 190 13 30 7,5
7.5 34,3
34.3 23,2
23.2 39 364
7 5 - 13 0,36
0.36 1,19
1.19 7,5
7.5 870 590 990 165 7 / 10 75 - 190 13 42 10 34,3
34.3 23,2
23.2 39 364
11 5 - 13 0,36
0.36 1,70
1.70 11 870 590 990 180 11 / 15 75 - 190 13 60 15 34,3
34.3 23,2
23.2 39 397
15 5 - 13 0,36
0.36 2,14
2.14 15 870 590 990 190 15 / 20 75 - 190 13 76 20 34,3
34.3 23,2
23.2 39 419
16 5 - 13 0,75
0.75 2,79
2.79 15 1140 890 1315 285 16 / 21 75 - 190 26 99 20 44,9
44.9 35 51,8
51.8 628
18 5 - 13 0,75
0.75 3,16
3.16 18,5
18.5 1140 890 1315 295 18 / 25 75 - 190 26 112 25 44,9
44.9 35 51,8
51.8 650
22 5 - 13 0,75
0.75 3,50
3.50 22 1140 890 1315 325 22 / 30 75 - 190 26 124 30 44,9
44.9 35 51,8
51.8 717
30 5 - 13 0,75
0.75 4,20
4.20 30 1140 890 1315 365 30 / 40 75 - 190 26 148 40 44,9
44.9 35 51,8
51.8 805

* V in relation to 7-bar operating overpressure at 50 Hz / 100 psi at 60 Hz

heat recovery systems available from FLEX model upwards (FLEX 6 / 7)
www.almig.de

INTELLIGENTE DRUCKLUFT
MADE IN GERMANY
In line with the With our innovative system concepts we offer customised offer ourselves as a competent system provider capable tion phase of your new compressor(s), but naturally
solutions for almost all applications. of offering solutions to all users of compressed air. continues in all areas of service, maintenance and
customer‘s needs
Our endeavour lies not only in supplying compressors, we That does not only apply to the consultation and installa- visualisation.
Challenge us!

Screw compressors Piston compressors Turbo compressors Blower Complete accessories Control, regulate, monitor
3–500 kW 1.5–55 kW 200–2.000 kW 1.5–55 kW
• Fixed speed • Oil-lubricated • Oil-free • Fixed speed • Refrigerant dryers • Base load changeover
• Oil-free • Desiccant dryers, heatless and controls
• With energy-saving speed • Radial, 3-stage compression • With energy-saving speed
control • Normal pressure, medium control heat-regenerative • Consumption-related controls
• With/without sound-absorb-
• Oil-free, with water injection pressure, high pressure ing housing • HOC (heat of compression) • Visualisation (we display your
• Booster compressed airstation on the
• Oil-free, 2-stage • Activated carbon adsorbers
• Mobile/stationary PC)

Leaflet_FLEX_GB_11/14
• Filters, all particle sizes
• Telemonitoring (the hotline of
• Condensate management your compressed air station)
Available drive types: Available drive types: Available drive types: Available drive types:
• Heat recovery systems
• V-belt • V-belt • Gearbox • V-belt
• Pipework systems
• Gearbox • Direct • Direct
All components are optimally
• Direct matched to the compressors.

Our quality standards mean you can rely on our machines

ISO 9001 ISO 14001 IRIS

Your expert advisor

ALMiG Kompressoren GmbH
Adolf-Ehmann-Straße 2 • 73257 Köngen
Tel. Vertrieb: +49 (0)7024 9614-240
E-Mail Vertrieb: [email protected]
www.almig.de