Bme Question Bank PDF
Bme Question Bank PDF
Question Bank
Syllabus
4004
OBJECTIVE To impart knowledge on thermodynamics and thermal engineering power generating units• such as engines and
theory of machines
Basic concepts and hints; Zeroth law; First Law of Thermodynamics - Statement and application; Steady flow energy equation-
problems- Second law of Thermodynamics – Kelvin - Plank statement and Clausius statement- problems; Limitations; Heat
Engine, Refrigerator and Heat Pump, Available energy, Third law of Thermodynamics - Statement.
Expressions for work done, Internal energy and heat transfer for Constant Pressure, Constant Volume, Isothermal, Adiabatic
and Polytropic processes-Derivations and problems; Free expansion and Throttling process.
Carnot cycle; Stirlings cycle; Joule cycle; Otto cycle; Diesel cycle; Dual combustion Cycle-Derivations and problems.
Engine nomenclature and classification; SI Engine; CI Engine; Four Stroke cycle, Two stroke cycle; Performance of I.C.Engine;
Brake thermal efficiency; Indicated Thermal Efficiency, Specific fuel consumption. Steam - Properties of steam; Dryness fraction;
latent heat; Total heat of wet steam; Dry steam; Superheated steam. Use of steam tables; volume of wet steam, volume of
superheated steam; External work of evaporation; Internal energy; Entropy of vapour, Expansion of vapour, Rankine cycle.
Steam turbines – Impulse and Reaction types - Principles of operation.
Definition of Kinematic Links, Pairs and Kinematic Chains; Flywheel-Turning moment Diagram; Fluctuation of Energy. Belt and
rope drives; Velocity ratio; slip; Creep; Ratio of tensions; Length of belt; Power Transmitted; gear trains-types. Balancing of
rotating masses in same plane; Balancing of masses rotating in different planes. TOTAL : 60 PERIODS
OUTCOME Students should learn thermodynamics and thermal engineering to understand the principles behind the operation
of thermal equipments like IC engines and turbines etc., Students should be able to appreciate the theory behind operation of
machinery and be able to design simple mechanisms
TEXT BOOKS
1. Nag, P.K., “Engineering Thermodynamics “, IInd Edition, Tata McGraw Hill Publishing Co., Ltd., 1995
3. Khurmi R.S., and Gupta J.K, “Theory of Machines”, Eurasia Publishing House (P) Ltd., 2004.
REFERENCES
1. Bhaskaran, K.A., and Venkatesh, A., “Engineering Thermodynamics “,Tata McGraw Hill, 1973.
2. Khurmi R.S., and Gupta J.K, “Thermal Engineering”, S.Chand & Company (P) Ltd.,2001.
3. Kothandaraman and Dhomkundwar,”: A course in Thermal Engineering (SI Units)”, Dhanpat Rai and Sons, Delhi (2001)
Part-A (2 Marks)
System is a quantity of matter of fixed identity, around which we can draw a boundary (see
above Figure for an example). The boundaries may be fixed or moveable. Work or heat can be
transferred across the system boundary. Everything outside the boundary is the surroundings
Steady flow means that the rates of flow of mass and energy across the control surface are
constant
It is assumed that the mass flow through the system is constant. It is also assumed that the
total energy input to the system is equal to the total energy output.
In isolated system there is no interaction between the system and the surroundings. There is no
mass transfer and energy transfer. According to first law of thermodynamics as
dQ = dU + dW
dU = dQ – dW
dQ = 0, dW = 0,
Therefore dU = 0 by integrating the above equation U = constant, therefore the internal energy
is constant for isolated system.
1. Turbine
2. Nozzle
3. Condenser
4. Compressor.
There is no mass transfer. Only heat transfer Mass and heat transfer will take place
takes palce
System boundary is fixed one System boundary may or may not change
Ex: Piston & cylinder arrangement Air compressor, boiler
10.Define Thermodynamic equilibrium
Mechanical equilibrium.
If the forces are balanced between the system and surroundings are called Mechanical
equilibrium
Chemical equilibrium
If there is no chemical reaction or transfer of matter form one part of the system to another is
called Chemical equilibrium
Thermal equilibrium
If there is no heat transfer form one part of the system to another is called Thermal equilibrium
Thermal engineering is the science that deals with the energy transfer to practical applications
such as energy transfer power generation, refrigeration, gas compression and its effects on the
properties of working substance
Internal energy of a gas is the energy stored in a gas due to its molecular interactions. It is also
defined as the energy possessed by a gas at a given temperature
It is the work done by the system when the energy transferred across the boundary of the
system. It is mainly due to intensive property difference between the system and surroundings.
When a system has only heat and work transfer, but there is no mass transfer, it is called as
closed system.
When a system has heat, work and mass transfer, it is called as open system
Isolated system is not affection by surroundings. There is no heat, work and mass transfer takes
place. In this system, total energy remains constant.
When a system is in thermodynamic equilibrium, it should satisfy the following three conditions
A heat engine, which converts whole of the heat energy into mechanical work is known as Perpetual
motion machine of the second kind.
27.Define Heat pump and Heat engine & What are the assumptions made on heat engine?
A heat pump is a device, which is working in a cycle and transfers heat from lower temperature
to higher temperature. Heat engine is a machine, which is used to convert the heat energy into
mechanical work in a cyclic process.
ASSUMPTION
The source and sink are maintained at constant temperature the source and sink has infinite
heat capacity.
It states that no heat engine operating in a cycle between two constant temperature heat
reservoir can be more efficient than a reversible engine operating between the same reservoir
The maximum useful work obtained during a process in which the final condition of the system
is the same as that of the surrounding is called availability of the system. The unavailability of the system
is defined as the difference between available energy of the system and total change in entropy of the
system
31.Explain the term source and sink
Source is a thermal reservoir, which supplies heat to the system and sink is a thermal reservoir,
which takes the heat from the system. From the source heat supplied from the engine at the time from
the sink heat reject from the engine or pump, refrigerator. Both temperature are in Kelvin.(K)
Third law of thermodynamics: The entropy of a system approaches a constant value as the
temperature approaches absolute zero. With the exception of non-crystalline solids (glasses) the
entropy of a system at absolute zero is typically close to zero, and is equal to the natural logarithm of
the product of the quantum ground states.
Co-efficient of performance is defined as the ratio of heat extracted or rejected to work input
COP = --------------------------------
Work input
34. Write the expression for COP of a heat pump and a refrigerator?
Heat Supplied T2
COP of Refrigerator
Heat extracted T1
UNIT-1/PART – B
1. a) A rigid tank containing 0.4m3 of air at 400 kPa and 30oC is connected by a valve to a piston
cylinder device with zero clearance. The mass of the piston is such that a pressure of 200 kPa is required
to raise the piston. The valve is opened slightly and air is allowed to flow into the cylinder until the
pressure of the tank drops to 200 kPa. During this process, heat is exchanged with the surrounding such
that the entire air remains at 30oC at all times. Determine the heat transfer for this process.
b) A reciprocating air compressor taken in 2m3 /min air at 0.11MPa, 293K which it delivers at 1.5
Mpa, 384 K to an after cooler where the air where the air is cooled at constant pressure to 298 K. the
power absorbed by the compressor is 4.15 kW Determine the heat transfer in (i) the compressor (ii) the
cooler. State your assumptions.
Inlet Exit
Pressure 1.15 MPa 0.05MPa
Velocity 30 m/sec 15.5 m/sec
Height above datum 10 m 2m
If the volume flow rate of the fluid is 40 m3 /s, estimate the net energy transfer from the fluid as
work.
3. Describe steady flow energy equation and deduce suitable expression for the expansion of
gas in a gas turbine with suitable assumptions. apply the equation to a nozzle and derive an equation
for velocity at exit. Derive the suitable expression for the ideal compressor and specify the assumptions
under which such equation is applicable.
4. a) Air expands isentropic process through a nozzle from 784 kPa and 220oC to an exit
pressure of 98 kPa. Determine the exit velocity and the mass flow rate, if the exit area is 0.0006m2 .
b) In an air compressor, air flows steadily at the rate of 0.5 kg/sec. At entry to the compressor,
air has a pressure of 105 kPa and specific volume of 0.86 m3 /kg and at exit of the compressor those
corresponding values are 705 kPa and 0.16 m3 /kg. neglect kinetic and potential energy change. The
internal energy of air leaking the compressor is 95 kJ/kg greater than that of air entering. The cooling
water in the compressor absorbs 60 kJ/sec. of heat from the air. Find power required to drive the
compressor
5. Air contained in the cylinder and piston arrangement comprises the system. A cycle is
completed by four process 1-2, 2-3, 3-4 and 4-1. The energy transfers are listed below. Complete the
table and determine the network in kJ. Also check the validity of the first law of thermodynamics.
6. Calculate the power developed and diameter of the inlet pipe, if a gas enters into the gas
turbine at 5 kg/sec, 50 m/s with an enthalpy of 0.9MJ/kg. the heat loss to the surrounding is 0.025
MJ/kg. the heat loss to the surrounding is 0.025 MJ/kg. the heat loss to the surrounding is 0.025 MJ/kg.
assume 100 kPa and 300 K at the inlet.
Thermodynamics
Macroscopic approach
Continuum
8. A gas of mass 1.5 kg undergoes a quasistatic expansion, which follows a relationship P=a+bV,
where ‘a’ and ‘b’ are constants. The initial and final pressures are 1000 kPa and 200 kPa respectively and
the corresponding volumes are 0.2 m3 and 1.2 m3 . The specific internal energy of the gas is given by
the relation U = (1.5PV – 85) kJ/kg, where P is in kPa and V is in m3 . Calculate the net heat transfer and
the maximum internal energy of the gas attained during expansion.
UNIT-II HEATING AND EXPANSION OF GASES
Part-A (2 Marks)
Isentropic process is also called as reversible adiabatic process. It is a process which follows the
law of PVγ = C is known as isentropic process. During this process entropy remains constant and no heat
enters or leaves the gas. Here gamma as the index of adiabatic process.
When a gas or vapor expands and flows through an aperture of small size, the process is called
as throttling process. The throttling process enthalpy remains constant for the inlet system to outlet
system.
For all the heat engines there will be a heat loss between system and surroundings. Therefore
we can’t convert all the heat input into useful work, Based on the second law of thermodynamics of
Kelvin plank statement
It is defined as the amount of heat energy required to raise or lower the temperature of unit
mass of the substance through one degree when the pressure kept constant. It is denoted by Cp
6."Two reversible adiabatic lines cannot intersect". Is this statement true or false? Justify the answer.
Yes .It is true because entropy is constant through out of the process. So constant property lines
never can intersect with each other. If it is so, it will violate Kelvin Planck statement. So there can only
pass one reversible adiabatic through one point
The clausius inequality is defined as the ratio between the summation of dq/t is less than or
equal to zero.
1. The summation of dq/t is less than or equal to zero. This equation is known as clausius
inequality. It provides the criterion of the reversibility of a cycle.
3. The summation of dq/t is less than zero means the cycle is irreversible and possible.
4. The summation of dq/t is greater than zero means the cycle is impossible.
It is defined as the amount of heat energy required to raise or lower the temperature of unit
mass of the substance through one degree when volume kept constant.
It is defined as the amount of heat energy required raising or lowering the temperature of unit
mass of the substance through on one degree when volume kept constant. It is denoted by
The state of a system when it is in thermodynamic equilibrium with its environment is called
dead state. If the system is in a state different than the dead state it can always produce more work.
Normally the dead state is taken to our environment. For many cases, it is taken as 250c, 101.325kpa. at
dead state 1. Zero velocity relative to the environment, 2. At the lowest elevation in the environment -
ground level
A temperature scale which is independent of the properties of the substance that are used to
measure temperature is called a thermodynamic temperature scale.
This temperature scale should be very much useful in thermodynamic calculation and its derivation
using some reversible heat engine
The work done by a process does not depend upon the end of the process. It depends on the
path of the system follows from state 1 to state 2. Hence work is called a path function.
A reversible process is one, which is performed in such a way that at the conclusion of process,
both system and surroundings may be restored to their initial state, without producing any changes in
rest of the universe. The mixing of two substances and combustion also leads to irreversibility. All
spontaneous process is Irreversible.
21.An insulated rigid vessel is divided in to two parts by a membrane. One part of the vessel contains
air at 10Mpa and other part is fully evacuated. The membrane ruptures and the air fills the entire
vessel. Is there any heat and / or work transfer during this process? Justify your answer.
Solution
For rigid vessel and unrestrained expansion,
Change in volume, dV = 0
work transfer W = ⌡pdV = 0
For insulated vessel, heat transfer, Q = 0
According to first law of thermodynamics, the sum of work transfer is equal to the sum of heat transfer
W=Q=0
UNIT-2/Part B
1. Air is compressed by an adiabatic compressor from 100 kPa and 12oC to a pressure of 800 kPa at a
steady rate of 0.2 kg/s. if the isentropic efficiency of the compressor is 80 percent, determine the exit
temperature of air and the required power input to the compressor
2. A 200 m3 rigid tank initially contains atmospheric air at 100 kPa and 300 K and is to be used as storage
vessel for compressed air at 1 MPa and 300 K. Compressed air is to be supplied by a compressor that
takes in atmospheric air at Po = 100 kPa and To = 300 K. determine the minimum work required for this
process.
3. The interior lighting of refrigerators is provided by incandescent lamps whose switches are actuated
by the opening of the refrigerator door. Consider a refrigerator whose 40 W light bulp remains on
continuously as a result of a malfunction of the switch. If the refrigerator has a co efficient performance
of 1.3 and the cost of electricity is Rs. 8 per kWh, determine the increase in the energy consumption of
the refrigerator and its cost per year if the switch is not fixed.
4. An ideal gas of 0.12 m3 is allowed to expand isentropically from 300 kPa and 120oC to 100 kPa, 5 kJ of
heat is then transferred to the gas at constant pressure. Calculate the change in entropy for each
process. Assume γ=1.4 and Cp=1.0035 kJ/kg.K. if these two processes are replaced by a reversible
polytropic expansion, find the index of expansion between original and final states. What will be the
total changes in entropy?
5. A heat engine operating between two reservoirs at 100 K and 300 K is used to drive heat pump which
extracts heat from the reservoir at 300 K at a rate twice that at which engine rejects heat to it. If the
efficiency of the engine is 40 % of the maximum possible and the co efficient of performance of heat
pump is 50 % of the maximum possible, make calculations for the temperature of the reservoir to which
the heat pump rejects heat. Also work out the rate of heat rejection from the heat pump if the rate of
supply of heat to the engine is 50 kW.
6. Two kg of air at 500 kPa, 80oC expands adiabatically in a closed system until its volume is doubled and
its temperature becomes equal to that of the surroundings which is at 100 kPa, 5oC for this process,
Determine
The maximum work
The change in availability and
The irreversibility
For air taken, Cv = 0.718 kJ/kg. K, u=Cv T where Cv is constant and Pv = mRT where P is pressure in kPa,
V volume in m3, ‘m’ mass in kg, R a constant equal to 0.287 kJ/kg K and T temperature in K.
7. Air is compressed from 100 kPa and 300 K to 5 bar isothermally and then it receives heat at constant
pressure. It is finally returns to its initial condition by a constant volume path. Plot the cycle on p-V and
T-s diagram and calculate the net heat and work transfer.
8. In a Carnot cycle the maximum pressure and temperature are limited to 18 bar and 410oC. The
volume ratio of isentropic compression is 6 and isothermal expansion is 1.5. assume the volume of the
air at the beginning of isothermal expansion as 0.18m3. show the cycle on p-V and T-s diagrams and
determine
The pressure and temperature at main points and Thermal efficiency of the cycle
UNIT-III AIR STANDARD CYCLES
Thermodynamic cycle is defined as the series of processes performed on the system, so that the
system attains its original state.
2. What are the assumptions made for air standard cycle analysis?
(i)The working medium is a perfect gas throught i.e., It follows the law pv = mRT
(ii)The working medium does not undergo any chemical change throughout the Cycle.
(iii)The compression and expansion processes are reversible adiabatic i.e., There are no loss or gain of
entropy.
Air standard efficiency is defined as the ratio of work done by the cycle to heat supplied to the cycle.
ή=
Mean effective pressure is defined as the constant pressure acting on the piston during the
working stroking.
It is also defined as the ratio of work done to the stroke volume or piston displacement volume.
6. Define the following terms (i) Compression ratio (ii) Cut off ratio and (iii) Expansion ratio?
(i) Compression ratio is defined as the ratio between total cylinder volumes to clearance volume. (ii) Cut
off ratio is defined as the ratio of volume after the heat addition to volume before the heat addition.
(iii) Expansion ratio is the ratio of volume after the expansion to the volume before expansion
7.What is the effect cut-off ratio on the efficiency of diesel cycle when the compression ratio is kept
constant?
When cut-off ratio of diesel cycle increases, the efficiency of cycle is decreased when
compression ratio is kept constant and vice versa.
8.Write any four major differences between Otto and diesel cycle
In a Carnot cycle all four process are reversible but in actual practice there is no process
reversible. There are two process to be carried out during compression and expansion. For isothermal
process, the piston moves very slowly and for adiabatic process the piston moves as fast as possible.
This speed variation during
ing the same stroke of the piston is not possible
possible.
16.A Carnot cycle works between the temperatures 300K and 700K. Find the maximum work possible
per kg of air.(AU Nov 07)
Given
TH=700K,bfbfbnf
TL = 300K
Solution
= 0.571 = 51.7%
17.What is an air standard cycle? Why such cycles are conceived?(AU Oct'96, Oct'97,Nov'10,
May'11,Dec'12 &May'14)
Cycle is defined as the series of operation or processes performed on a system so that the
system attains its original state. The thermodynamic cycles which use air as the working fluid are known
as air standard cycles.
I. Carnot cycle
II. Otto cycle
III. Diesel cycle
IV. Brayton cycle
V. Dual combustion cycle
19.What are the assumptions made for air standard cycle(AU Oct'96, Oct'97,Nov'10, May'11,Dec'12
&May'14)
1. The working medium is perfect gas throughout. I follows the law pv = mRT
2. The working substance does not undergo any chemical change throughout the cycle.
3. The compression and expansion are reversible and adiabatic. There is no loss or gain of entropy.
4. The operation of engine is frictionless
5. Heat supplied and rejected in a reversible manner.
I. Isentropic compression
II. Constant volume heat supplied.
III. Isentropic expansion.
IV. Constant volume heat rejection.
I. Isentropic compression
II. Constant volume heat supplied.
III. Constant Pressure heat supplied
IV. Isentropic expansion.
V. Constant volume heat rejection
Isentropic compression
Isentropic expansion.
Mean effective pressure is defined as the constant pressure acting on the piston during the working
stroke. It is also defined as the ratio of work done to the stroke volume or piston displacement volume.
Indicatesd Power
Pm =
No of Working Stroke x Stroke volume per second
It is the ratio of volume when the piston is at BDC to the volume when the piston is at TDC
23 23 23625
r = 24 = 25 = 25
I. Cut-off ratio is defined as the ratio of volume after the heat addition to the volume before heat
addition.
II. Expansion ratio is defined as the ratio of volume after expansion to the volume before
expansion.
Actual efficiency is defined as the ratio of work output by the cycle to the heat input to the
cycle.
Relative efficiency is defined as the ratio between actual efficiency and air standard efficiency
ήactual
ήrelative =
ήair standard
UNIT-3/ Part B
1. Derive an expression for air standard efficiency of an Otto cycle. Obtain an expression for Mean
effective pressure of an Otto cycle
2. An engine works on Otto Cycle. The initial pressure and temperature of the air is 1 bar and 40˚C. 825
KJ of heat is supplied per Kg of air at the end of the compression. Find the temperature and pressure at
the salient points if the compression ratio is 6. Also find the efficiency and mean effective pressure for
the cycle. Assume air is used as working fluid and take all ideal conditions.
3. In an engine working on constant volume cycle, the pressure, temperature and volume at the
beginning of the cycle are 1.2 bar, 35˚C and 0.5 m3 respectively. At the end of compression stroke, the
pressure is 12 bars. 315 KJ of heat is added per kg of gas during constant volume heating process.
Calculate the pressure, temperature and volume at all points. Also find the air standard efficiency of the
cycle
4. Derive an expression for mean effective pressure of a Diesel cycle in terms of pressure ratio, cut off
ratio and compression ratio.
5. An air standard Diesel cycle has a compression ratio of 12 and cutoff takes place at 6 % of the stroke.
Calculate the air standard efficiency of the cycle.
6. 1kg of air is taken through a diesel cycle. Initially the air is at 25˚C and 1 bar. The compression ratio is
14 and the heat added is 1850 KJ. Calculate the ideal cycle efficiency and the mean effective pressure.
7. In a dual cycle the air is compressed isentropically to 1/14th of its initial volume. At the end of
compression heat is added at constant volume till its pressure increases to twice the pressure at the end
of compression. Then heat is added at constant pressure till its volume increases to twice the volume
after compression. Find the efficiency of the cycle.
8. In engine working on Dual cycle, the temperature and pressure at the beginning of cycle are 90˚C and
one bar. The compression ratio is 9. The maximum pressure is limited to 68 bar and total heat supplied
per kg of air is 1750 KJ. Determine air standard efficiency and mean effective pressure.
9. Derive an expression for air standard efficiency of a Brayton cycle in terms of pressure ratio and
compression ratio. Also prove that the pressure ratio for maximum work is a function of limiting
temperature ratio.
10. A gas turbine works on an air standard Brayton cycle. The initial condition of the air is 25˚C and 1
bar. The maximum pressure and temperature are limited to 3 bars and 650˚C. Determine the following
(i) Cycle efficiency (ii) Heat supplied and rejected per kg of air. (iii) Work output (iv) Exhaust
temperature.
11. The extreme of pressure and temperature in an open circuit constant pressure gas turbine plant are
1 bar, 5.25 bar and 25˚C and 560˚C respectively. The isentropic efficiency of the turbine is 88 % and that
of the compressor is 84 %. Determine the efficiency of the plant.
UNIT-IV I.C ENGINES, STEAM AND ITS PROPERTIES
1. Name the different components in steam power plant working on Rankine cycle
• Boiler,
• Turbine,
• Cooling Tower
• Condenser and Pump
2.What are the advantages& disadvantages of reheating?
Reheating increases the condenser capacity due to increased dryness fraction, increases the cost of the
plant due to the reheats and its very long connections.
It increases the turbine work. It increases the heat supply, increases the efficiency of the plant It reduces
the wear on the blade because of low moisture content in LP state of the turbine
The purpose of reheating is to increase the dryness fraction of the steam passing out of the later stages of
the turbine
3. Mention the improvements made to increase the ideal efficiency of Ranking Cycle
26.What is the fundamental difference between the operation of impulse and reaction steam
turbines?
1. Explain with neat sketches the method of lubrication of the following parts of the I.C. Engines. (i)
Piston and cylinder (ii) Crank-pin and Gudgeon pin (iii) Cam-shaft.
3. The blade speed of a single ring of an impulse turbine is 300 m/s and the nozzle angle is 20°C. The
isentropic heat drop is 473 KJ/Kg and the nozzle efficiency is 0.85. Given that the blade velocity
coefficient is 0.7 and the blades are symmetrical, draw the velocity diagrams and calculate for a mass
flow of 1 kg/s: (i) Axial thrust on the blading. (ii) Steam consumption per B.P. hour if the mechanical
efficiency is 90 per cent. (iii) Blade efficiency and stage efficiency
4. In a 50 percent reaction turbine stage running at 50 revolutions per second, the exit angles are 30°C
and the inlet angles are 50°C. The mean diameter is 1m. The steam flow rate is 10000 kg/mm and the
stage efficiency is 85%. Determine (i) The power output of the stage (ii) The specific enthalpy drop in the
stage and (iii) The percentage increase in the relative velocity of steam when it flows over the moving
blades.
5. A 50 % reaction turbine running at 400 rpm has the exit angle of the blades as 20° C and the velocity
of steam relative to the blades at the exit is 1.35 times the mean speed of the blade. The steam flow
rate is 8.33 Kg/s and at a particular stage the specific volume is 1.381 m3 /Kg. Calculate for this stage. (i)
A suitable blade height, assuming the rotor mean diameter 12 times the blade height, and (ii) The
diagram work
6. A single row impulse turbine develops 132.4 kW at a blade speed of 175 m/s, using 2 kg of steam per
sec. Steam leaves the nozzle at 400 m/s. Velocity coefficient of the blades is 0.9. Steam leaves the
turbine blades axially. Determine nozzle angle, blade angles at entry and exit, assuming no shock.
Characteristics:
• Sliding pair
• Turning pair
• Rolling pair
• Screw pair
• Spherical pair
b)According to the type of contact between the elements.
• Lower pair
• Higher pair
c)According to the type of closure
Types of Mechanisms:
• Simple mechanism
• Compound mechanism
10. What is meant by a Machine?
When a mechanism is required to transmit power or to do some particular type of work, then that
mechanism is called as machine.
When the two elements of a pair are connected in such a way that one can only slide relative to
another, the pair is known as a sliding pair. It has a completely constrained motion. e.g., piston and
cylinder, cross-head and guides of a reciprocating steam engine
When two elements of a pair connected in such a way that one can only turn or revolve about a
fixed axis of another link, the pair is known as the turning pair. It also has a completely constrained
motion .e.g., the crankshaft in a journal bearing in an engine
When the two elements in a pair are connected in such a way that one link rolls over the
another fixed link,the pair is known as rolling pair. e.g. ball bearing and roller bearing
When the two elements in a pair are connected in such a way that one element can turn about
the other by screw threads,the pair is known as screw pair. e.g. the laed screw of a lathe with nut,
When the two elements of a pair have a surface contact when relative motion takes place and
the surface of one element slides over the surface of the other, the pair formed is known as lower pair.
sliding pairs, turning pairs, screw pairs
When the two elements of a pair have a line or pont of contact when relative motion takes place and
the motion between the two elements is partly turning and partly aliding,then the pair is known as
higher pair. e.g. a pair of friction discs, toothed gearing, cam and follower.
It is the angle between the direction of follower motion and a normal to the pitch curve. It is very
important while designing a cam profile. If its value is too large, it will jam a reciprocating
20.Define gear.
Gears arc defined as toolhed wheels which can transmit power and motion from one shaft to another
shaft by means or successive engagement of teeth.
I. Spur gears
II. Helical gears
III. Herringbone gears
IV. Rack and pinion gears
V. Internal gears
25.Define Addendum
It is defined as the radial distance of a gear tooth from the pitch circle to the top of gear tooth. It
is also defined as the radial height of the gear tooth above the pitch circle.
Backlash is the difference between the tooth space and the toòth thickness which is measured
along the pitch circle. Theoretically, it should be zero but practically some backlash must be allowed to
prevent jamming of the teeth due to tooth errors and thermal expansion during manufacturing.
The circular pitch is defined as the distance measured along the circumference of the pitch circle
from a point on one tooth to the corresponding point on the next tooth.
9:
78 = =9∙=
;
Dedendum is the radial distance of a gear tooth from the pitch circle to the bottom of the gear
tooth. It is also defined as the radial depth of the gear tooth below the pitch circle.
The gear ratio is defined as the ratio of pinion speed to the gear speed. It is also defined as the
ratio of number of teeth on gear to the number of teeth on pinion or it is the ratio of diameter of gear to
the diameter of pinion.
> ? @
Gear Ratio G = = = @?
? > >
30.What is a gear train? & applications of gear train?
Gear train is combination of two or more gears which is used to transmit motion from one
shaft to another shaft.
1. High coefficient of friction to transmit the power from one pulley to another.
2. High tensile strength to avoid tearing.
3. High wear resistance and durability.
4. High flexibility
It is the angle made by a common normal drawn to the tangent line at the point of engagement
48. Why balancing of dynamic forces are necessary?(AU/May 2005& Dec 2006)
If dynamic forces are not balanced, they will cause worse effects such as wear and tear on bearings and
excessive vibrations on machines. It is very common in cam shafts, steam turbine rotors, engine crank
shafts and centrifugal pumps etc.
1. The dynamic forces as a result of the The arrangement made in static balancing gives
unbalanced masses are balanced by rice to a couple which tends to rock the shaft in
introducing balancing masses in the bearings
plane of rotation or different planes.
2. It deals only with balancing of dynamic It deals with balancing of dynamic force and
forces. balancing of couple due to dynamic force.
57. Differentiate between the unbalanced force caused due to rotating and reciprocating
masses.(AU/Dec 2006)
Complete balancing of revolving mass can be possible.But fraction of reciprocating mass only balanced.
The unbalanced force due to reciprocating mass varies in magnitude but constant in direction.but in the
case of revolving masses,the unbalanced force is constant in magnitude but varies in direction.
58.What for the balancing machines are used?(AU/June 2006)
Balancing machines are used to:
I. determine whether the rotating parts of machine is completely balanced or not,
II. check the static and dynamic balancing of rotating parts and,
III. determine the extent to which the balancing is done(in case of unbalance system)
59.What are different types of balancing machines?
1. Static balancing machines-used to analyze the balancing of a system when it is in static
condition.
2. Dynamic balancing machines-Used to analyze static as well as dynamic system.
3. Universal balancing machines.
UNIT-5 / Part B
2. The equation of the turning moment diagram for the three crank engine is given by: T(Nm) = 25000 –
7500 sin 3θ, where θ radians is the crank angle from inner dead centre. The moment of inertia of the
flywheel is 400 kg-m2 and the mean engine speed is 300 rpm. Calculate,
1. The power of the engine, and
2. The total fluctuation of speed of the flywheel when
a) The resisting torque is constant, and
b) The resisting torque is (25000 + 3600 sin θ) N-m.
3. A steam engine runs at 150 rpm. Its turning moment diagram gave the following area measurements
in mm2 taken in order above and below the mean torque line: 500, -250, 270, -390, 190, -340, 270, -
250. The scale for the turning moment is 1 mm = 500 N-m, and for crank angle is 1 mm = 5o . If the
fluctuation of speed is not to exceed ± 1.5 % of the mean, determine a suitable diameter and cross-
section of the rim of the flywheel assumed with axial dimension (i.e., width of the rim) equal to 1.5
times the radial dimension (i.e., thickness of the rim). The hoop stress is limited to 3 Mpa and the
density of the material of the flywheel is 7500 kg/m3
4. Three masses are attached to a shaft as follows: 10 kg at 90 mm radius, 15 kg at 120 mm radius and 9
kg at 150 mm radius. The masses are to be arranged so that the shaft is in complete balance.
Determine the angular position of masses relative to 10 kg mass. All the masses are in the same plane
5. The cranks of a three-cylinder locomotive are set at 120o . The reciprocating masses are 450 kg for
the inside cylinder and 390 kg for each outside cylinder. The pitch of the cylinder is 1.2 m and the
stroke of each piston 500 mm. The planes of rotation of the balance masses are 960 mm from the
inside cylinder. If 40% of the reciprocating masses are to be balanced, determine
1. The magnitude and the position of the balancing masses required at a radial distance of 500
mm; and
2. The hammer blow per wheel when the axle rotates at 350 rpm.
6. An air compressor has four vertical cylinders 1, 2, 3 and 4 in line and the driving cranks at 90o
intervals reach their upper most positions in this order. The cranks are of 150 mm radius, the
connecting rods 500 mm long and the cylinder centre line 400 mm apart. The mass of the
reciprocating parts for each cylinder is 22.5 kg and the speed of rotation is 400 rpm. Show that there
are no out-of-balance primary or secondary forces and determine the corresponding couples,
indicating the position of No.1 crank for maximum values. The central plane of the machine may be
taken as reference plane
7. Explain the various inversions of single slider crank mechanism with neat sketches. [Nov/Dec 2014]
8. (i) In a slider crank mechanism, the length of the crank OB and connecting rod AB are 125 and 500
mm respectively. The center of gravity G of the connecting rod is 275 mm from the slider A. The crank
speed is 600 rpm clockwise. When the crank has turned 45° from the IDC, determine 1. Velocity of the
slider A, 2. Velocity of point G, 3. Angular velocity of the AB. (10) (ii) Derive an expression for angular
velocity of link in a 4 bar linkage (6) [April/May 2014]
9. Calculate: (i) Length of path of contact (ii) Arc of contact and (iii) the contact ratio when a pinion
having 23 teeth drives a gear having teeth 57. The profile of the gears is involute with pressure angle
20o , and module 8mm and addendum equal to one module. [ April/May 2015]
10. Two gear wheels mesh externally and are to give a velocity ratio of 3 to 1. The teeth are of involute
form; module=6mm, addendum=one module, pressure angle= 20°. The pinion rotates at 90 rpm.
Determine (1) the number of teeth on the pinion to avoid interference on it and the corresponding
number of teeth on the wheel, (2) The length of path and arc of contact, (3) the number of pairs of
teeth in contact, and (4) the maximum velocity of sliding.[ April/May 2014]
11. Two pulleys, one 450mm diameter and the other 200mm diameter are in parallel shafts 1.95m apart
and are connected by a crossed belt. Find the length of the belt required and the angle of contact
between the belt and each pulley. What power can be transmitted by the belt when the larger pulley
rotates at 200rpm if the maximum permissible tension in the belt is 1kN and the coefficient of friction
between the belt and pulley is 0.25?[ April/May 2014]