Application


Integration of MGB2 Modular into TIA Portal V13/V14/V15 EN

From V1.5.6
Application MGB2
Integration of MGB2 Modular into TIA Portal V13/V14/V15

Contents
1. About this document.............................................................................................. 3
1.1. Version...........................................................................................................................................3
1.2. Scope.............................................................................................................................................3
1.3. Target group...................................................................................................................................3
1.4. Supplementary documents...............................................................................................................3
1.5. Notice.............................................................................................................................................3

2. Components/modules used................................................................................... 4
2.1. EUCHNER.......................................................................................................................................4
2.1.1. Items included in the MGB2 Modular set...........................................................................4
2.2. Others............................................................................................................................................4
2.3. Software.........................................................................................................................................5

3. Functional description............................................................................................ 5

4. Overview of the communication data...................................................................... 6

4.1. Input...............................................................................................................................................6
4.2. Output............................................................................................................................................6

5. Installing the GSD file............................................................................................. 7

6. Configuring the bus module MBM........................................................................... 8

7. Configuration of the PROFIsafe communication.................................................... 10

8. Configuration of the locking module and the submodule....................................... 12

9. Assigning PROFINET device names to the bus module MBM.................................. 13

10. Using the TIA Portal library (from TIA V14 SP1).................................................... 14
10.1. Retrieving the library......................................................................................................................14
10.2. Using the UDTs for the MGB2 Modular....................................................................................15

11. Creating the safety program................................................................................ 17

11.1. Example safety program................................................................................................................17
11.2. Example for the reintegration of the MBM F-I/O:...............................................................................18
11.2.1. Reintegration of the MBM F-I/O channel:..........................................................................18
11.2.2. Explanations ACK_REQ and ACK_REI...............................................................................19
11.2.3. Global reintegration of all F-I/Os using the SIEMENS instruction "ACK_GL":..........................19
11.2.4. Explanation ACK_GL.......................................................................................................20

12. Important note – please observe carefully! .......................................................... 21

2 (Application) AP000232-01-06/18
Application MGB2
Integration of MGB2 Modular into TIA Portal V13/V14/V15

1. About this document

1.1. Version
Version Date Change/addition Chapter

01-06/18 19.06.2018 Prepared All

1.2. Scope
The purpose of this document is the integration and configuration of the MGB2 Modular into SIEMENS TIA Portal version
V13, version V14 and version V15.

1.3. Target group

Design engineers and installation planners for safety systems on machines, as well as setup and servicing staff possessing
special expertise in handling safety components as well as expertise in the installation, setup, programming and diagnostics
of programmable logic controllers (PLC) and bus systems.

1.4. Supplementary documents

The overall documentation for this application consists of the following documents:
Document title
Contents
(document number)
Operating Instructions
System and configuration manual for the modular bus module www
(2500235)

Int
er
ne
Safety Information and

t
Information sheet with important safety information
Maintenance (2500232)
Operating instructions for
the modules connected Device-specific information for the related module and the submodules installed. www

Int
and their submodules

er
ne
t
Possibly enclosed data
Item-specific information about deviations or additions
sheets

1.5. Notice
This application is based on the MGB2 Modular operating instructions. Please refer to the operating instructions for the
technical details and other information.

EN

AP000232-01-06/18 (Application) 3
Application MGB2
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2. Components/modules used
2.1. EUCHNER
Description Order number / item number

Safety system MGB2 Modular with 156386 / MGB2-L1HB-PN-U-S4-D-R-156386

modular bus module MBM (PROFINET 156387 / MGB2-L1HB-PN-U-S4-D-L-156387
interface), guard locking with guard
locking monitoring 156388 / MGB2-L1HB-PN-U-S3-D-R-156388
156389 / MGB2-L1HB-PN-U-S3-D-L-156389
156390 / MGB2-L2HB-PN-U-S3-D-R-156390
156391 / MGB2-L2HB-PN-U-S3-D-L-156391

2.1.1. Items included in the MGB2 Modular set

MGB2 set

Description Order number/item number

156386

156387

156388

156389

156390

156391
Modular bus module MBM 156310 / MBM-PN-S3-MLI-3B-156310 - -

156312 / MBM-PN-S4-MLI-3B-156312 - - - -

Locking module MGB2-L 136776 / MGB2-L1-MLI-U-Y0000-BJ-136776 - -

156392 / MGB2-L2-MLI-U-Y0000-BJ-156392 - - - -

Submodule: emergency 136687 / MSM-1-P-CA-BPP-A1-136687

stop + two pushbuttons
Submodule: three slide-in 137610 / MSM-1-N-AA-QQQ-B1-137610
labels
Handle module 136691 / MGB2-H-BA1A3-R-136691 - - -

156394 / MGB2-H-BA1A3-L-156394 - - -

Module connector MLI 157024 / AC-MC-SB-M-A-157024

Blanking cover MLI 156718 / AC-MC-00-0-B-156718

Included in the MGB2 set

Key to symbols
- Not included in the MGB2 set

Tip: More information and downloads about the aforementioned EUCHNER products can be found at www.euchner.com.
Simply enter the order number in the search box.

2.2. Others
Description Order number / item number

SIMATIC S7-1215 FC DC/DC/DC 6ES7 215-1AF40-0XB0

SIMATIC Scalance XC208 6GK5 208-0BA00-2AC2
SIMATIC ET200 SP, interface module 6ES7 155-6AU00-0BN0
SIMATIC ET200 SP, F-DQ electronics 6ES7 136-6DB00-0CA0
module
SIMATIC ET200 SP, DI electronics 6ES7 131-6BF00-0BA0
module

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2.3. Software
Description Version

Totally Integrated Automation Portal Version V14 SP1 update 6

STEP 7 Professional Version V14 SP1 update 6
STEP 7 Safety Version V14 SP1 update 6

3. Functional description
The MGB2-L1HB-PN-.. is a guard locking device in accordance with EN ISO 14119 according to the closed-circuit current
principle, the MGB2-L2HB-PN-.. is a guard locking device in accordance with EN ISO 14119 according to the open-circuit
current principle. In this example, all safety functions are processed via the PROFIsafe protocol. The MGB2 Modular is con-
nected to a SIMATIC S7-1215 FC PLC from Siemens via the bus module.

EN

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Integration of MGB2 Modular into TIA Portal V13/V14/V15

4. Overview of the communication data

4.1. Input
PROFINET Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
1st byte BM.E_G - BM.E_SYS - - BM.E_ML2 BM.E_ML1 BM.D_RUN
2nd byte Diagnostics byte (pluggable)

PROFINET Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

1st byte LM.E_G LM.E_ER LM.ESM1 LM.E_SM0 - LM.I_UK LM.I_SK LM.D_RUN
2nd byte - - - - - LM.I_OL LM.I_OT LM.I_OD
3rd byte Diagnostics byte (pluggable)

PROFINET Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

1st byte - - SM.E_S1 - - SM.I_S3 SM.I_S2 SM.I_S1
2nd byte Diagnostics byte (pluggable)

PROFIsafe Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

1st byte - - - - - SM.FI_ES LM.FI_UK LM.FI_SK
2nd byte - - - - - - - -
Byte 3-6 Used within PROFIsafe (control byte, CRC, etc.)

4.2. Output
PROFINET Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
1st byte BM.ACK_G - - - - - - -

PROFINET Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

1st byte LM.ACK_G LM.ACK_ER - - - - - LM.O_CL

PROFINET Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

1st byte - - SM.O_H3_B SM.O_H2_B SM.O_H1_B SM.O_H3 SM.O_H2 SM.O_H1

PROFIsafe Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

1st byte - - - - - - - LM.FO_CL
2nd byte - - - - - - - -
Byte 3-6
Used within PROFIsafe (status byte, CRC, etc.)

Tip: The individual abbreviations are explained in the operating instructions

NOTE!
While PROFINET data are always incorporated by bytes, for PROFIsafe the data are always incorporated
by individual bits. For this reason, the module PROFIsafe 2 Bytes was used for this application example
and offers a sufficiently large safe memory area for the bits: LM.FI_SK, LM.FI_UK and SM.FI_ES.

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5. Installing the GSD file

You will require the corresponding GSD file in the GSDML format to integrate the MGB2 Modular into TIA Portal, depending
on the version of TIA Portal:
ÌÌTIA Portal V14/V15: GSDML-V2.33-EUCHNER-MBM_2512512_T14-YYYYMMDD.xml
ÌÌTIA Portal V13: GSDML-V2.33-EUCHNER-MBM_2512512_T13-YYYYMMDD.xml
You will find the GSD files in the download area at www.euchner.com. Always use the latest GSD file.
Please proceed as follows to install the GSD file in TIA Portal V14:
1. Click Options and select Manage general station description files (GSD).

Figure 1: GSD file selection

2. Select the source path for the GSD file and install it.

EN

Figure 2: GSD file installation

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6. Configuring the bus module MBM

Select the bus module MBM from the hardware catalog and add to the network view using drag & drop. Then assign the
PLC. For this purpose, click Not assigned and select the corresponding IO controller.

Figure 3: Network view for the MBM

The following PROFINET parameters must be set:

ÌÌDevice name (factory setting from GSD file): [euchner-mbm].
ÌÌIP address: optionally fixed or dynamic

Figure 4: PROFINET parameters

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ÌÌReal time settings, IO cycle

Update Time: Calculate update time automatically (recommended)
Watchdog time: Number of accepted update cycles without missing IO data: 3 (recommended)

Figure 5: PROFINET real time settings

EN

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7. Configuration of the PROFIsafe communication

Open the bus module MBM in the device view and, in the hardware catalog, select the module PROFIsafe 2 Bytes, PROFIsafe
4 Bytes or PROFIsafe 8 Bytes. You will find further information on the PROFIsafe modules in the operating instructions for
the bus module MBM. Using drag & drop, drag the module to MBM slot 1. The PROFIsafe modules can only be placed in
slot 1 on the MBM.

Figure 6: Adding module PROFIsafe 2 Bytes

The following PROFIsafe parameters must be set:

ÌÌF_Dest_Add (PROFIsafe address): 12 (The PROFIsafe default address is assigned by TIA Portal, the addressing can be
changed manually).
ÌÌF_WD_Time (Time during which the control system expects a response from the PROFIsafe device): 600 ms.
Factory setting from GSD file: [600 ms].
ÌÌInput and output address range for the PROFIsafe data (if the sequential addressing from TIA portal is not required).

Figure 7: Properties of the PROFIsafe module

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2. Set the PROFIsafe address (F_Dest_Add) on the bus module MBM using the DIP switches. The PROFIsafe address must
be set to the value configured.
Switch Description

A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 RST WWW Address switch, bit zero to nine

A0 ... A9 For setting the PROFIsafe address in binary
ON CTS (factory setting: 0000000000)
Factory reset
RST
1 2 3 4 5 6 7 8 9 10 11 12 (factory setting: off)
Activate device web interface with extended
OFF ON Default: 000 WWW diagnostic options.
00‘0000‘0000 (factory setting: off)

The DIP switch setting is as follows for F_Dest_Add 12 configured in TIA Portal:
Switch A9 A8 A7 A6 A5 A4 A3 A2 A1 A0

DIP switch position MBM off off off off off off on on off off

Significance 29 28 27 26 25 24 23 22 21 20

Decimal value 512 256 128 64 32 16 8 4 2 1

Table 1:  DIP switch settings

ATTENTION!
ÌÌThe PROFIsafe address set on the MBM and the address configured in TIA Portal must match.
ÌÌThe PROFIsafe address set using the DIP switches is only applied after restarting the MBM.

EN

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8. Configuration of the locking module and the submodule

Add the locking module MGB2 from the folder Modules and Diagnose in the hardware catalog to slot 3 on the modular bus
module using drag & drop. Use the submodule (MSM-1-P-CA-BPP-A1-136687) from the folder Submodules and drag the sub-
module to slot 3.3. . Set the parameters for the locking module and the submodule in the parameters for the related module.

Figure 8: Adding locking module/submodule

NOTE!
ÌÌOnly modules with extended diagnostics are configured in the application example. It is possible to
configure the modules and submodules with basic diagnostics.
ÌÌYou will find the list of parameters that can be set for modules and submodules in the operating
instructions for the bus module.
ÌÌThe module MBM DIAGNOSE EXTENDED is automatically inserted in slot 2. It can be replaced with
the module MBM DIAGNOSE BASIC.

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9. Assigning PROFINET device names to the bus module MBM

1. Open the device view and select the bus module MBM. Use Assign device name.

Figure 9: Device view

2. Use Update list to display all devices of the same type. Compare the MAC address on the type label with the MAC ad-
dress of the subscriber available in the network and assign the PROFINET name to the MAC address using Assign name.

EN

Figure 10: Assigning device name

TIP: As an alternative to the MAC address comparison, you can see from the Flash LED whether you have selected the
correct subscriber.

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Application MGB2
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10. Using the TIA Portal library (from TIA V14 SP1)
In the library you will find the templates for the hardware configuration of MGB2 Modular sets as well as UDTs (PLC data
types) to make the configuration of the MGB easier.
Open the page with the MGB2 applications in the download area at www.euchner.com and download the library for the
MGB2 Modular.

10.1. Retrieving the library

1. Change to the Task Card view (shortcut: Ctrl+3) and select Libraries.
2. Open the context menu with a right click on the Global libraries area and select Retrieve library… . Select the folder with
the library downloaded and retrieve it to the required destination folder. On retrieving the library using TIA Portal V15,
the library is updated because it was prepared using TIA Portal V14 SP1.

Figure 11: Retrieving library Figure 12: Opened library

TIP: If the library has already been retrieved, select Open library... to add the library to the project.

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10.2. Using the UDTs for the MGB2 Modular

The UDTs are data structures defined by the user that can be used more than once in the program. The UDTs in the library
are used as a template for preparing structured PLC tags (source: SIEMENS TIA Portal information system)

1. Open the library and copy the required UDTs to the folder PLC data types in the project navigation.

Figure 13: Copying UDTs to PLC-Datentypen (PLC data types)

2. Then the UDTs are assigned to the input and output areas in a PLC tag table.
Example tag declaration:
ÌÌAssign tag names
ÌÌSelect UDT as data type
ÌÌSelect addressing for the hardware configuration
Name Data type Address
MGB2.Safety.Input 156386_sUDT.Input I10.0
MGB2.Safety.Output 156386_sUDT.Output Q10.0
MGB2.Input 156386_UDT_Extended.Input I20.0
MGB2.Output 156386_UDT.Output Q20.0 EN
Table 2:  Assigning I/O addresses

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Figure 14: Assigning I/O addresses in the tag table

IMPORTANT!
For the UDTs in the MGB2 Modular set, the addressing of the input and output areas for the modules/
submodules must be contiguous (e.g. IB20...26, QB20...22) because otherwise the structural assign-
ment will not match the input/output signals. If the addressing is not contiguous, you can also use the
UDTs for the modules and submodules separately. Simply copy them from the folder 01_MGB2-UDTs in
the library to the folder PLC data types and assign the corresponding module I/O area in the tag table.

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11. Creating the safety program

The F-runtime group, the FB and the associated DB are generated automatically in TIA Portal V14 SP1. As soon as the
program is compiled, a safety program consistency check is performed

NOTICE
There must be at least one call for an MBM safety bit in the safe part of the program to prevent the
device from being passivated!

11.1. Example safety program

In the following example the safe output (F-DO/Q406.0) on the ET200SP is controlled by the bit LM.FI_UK. The conditions
for the bit LM.FI_UK are met if the door is closed, the bolt tongue is in the locking module and the guard locking is active.

Figure 15: Safety program

EN

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Integration of MGB2 Modular into TIA Portal V13/V14/V15

11.2. Example for the reintegration of the MBM F-I/O:

In the following example two ways are shown using which the MBM can be consciously reintegrated as an F-I/O if there is
a fault.
11.2.1. Reintegration of the MBM F-I/O channel:
A related F-I/O DB is created automatically on using the MBM PROFIsafe modules. The name of the DB can vary between
configurations because it is generated by TIA Portal depending on the I/Q byte used. If the MBM is passivated, the bit
"ACK_REQ" (Acknowledgment Request) of the DB generated is set (=TRUE). For reintegration the bit "ACK_REI" (Acknowl-
edgment for Reintegration) must be set (=TRUE).

Figure 16: Declaration table, F-I/O DB

In the following figure, on the occurrence of passivation the MBM is consciously reintegrated using the Start_reintegration input.
Sequence: if, e.g. a communication error has occurred between the PLC and the MBM, the MBM is passivated. As soon as
the error has been rectified, the passivation of the MBM is indicated using the POWER/FC LED (flashes) and the bit ACK_REQ
is set (=TRUE). When the non-safe input "Start_reintegration (I411.0)" = TRUE on the ET200SP, the condition becomes valid
and the MBM is reintegrated using the output ACK_REI.

Figure 17: Reintegration for channels

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11.2.2. Explanations ACK_REQ and ACK_REI

ACK_REQ:
When the F-system detects a communication error or an F-I/O fault or channel fault for an F-I/O, the relevant F-I/O or individual channels of the F-I/O are passivated. ACK_
REQ = 1 signals that user acknowledgment is required for reintegration of the relevant F-I/O or channels of the F-I/O.
The F-system sets ACK_REQ = 1 as soon as the fault has been eliminated and user acknowledgment is possible. For channel-granular passivation, the F-system sets ACK_
REQ = 1 as soon as the channel fault is corrected. User acknowledgment is possible for this fault. Once acknowledgment has occurred, the F-system resets ACK_REQ to
0.
Notice:
For F-I/O with outputs, acknowledgment after F-I/O or channel faults may only be possible some minutes after the fault has been eliminated, until the necessary test signal
is applied (see F-I/O manuals).

ACK_REI:
When the F-system detects a communication error or an F-I/O fault for an F-I/O, the relevant F-I/O is passivated. If channel faults are detected and channel-granular passiva-
tion is configured, the relevant channels are passivated. If passivation of the entire F-I/O is configured, all channels of the relevant F-I/O are passivated. Reintegration of the
F-I/O/channels of the F-I/O after elimination of faults requires a user acknowledgment with a positive edge at the ACK_REI tag of the F-I/O DB:
• After every communication error
• After F-I/O or channel faults only with parameter assignment "Channel failure acknowledge = Manually" or ACK_NEC = 1
Reintegration after channel faults reintegrates all channels whose faults were eliminated.
Acknowledgment is not possible until tag ACK_REQ = 1.
In your safety program, you must provide a user acknowledgment by means of the ACK_REI tag for each F-I/O.

WARNING:
For the user acknowledgment, you must interconnect the ACK_REI tag of the F-I/O DB with a signal generated by an operator input. An interconnection with an automatical-
ly generated signal is not permitted. (S011)

Table 3:  Source: SIEMENS TIA Portal information system

11.2.3. Global reintegration of all F-I/Os using the SIEMENS instruction "ACK_GL":
If you use the instruction ACK_GL, you do not have to provide a user acknowledgment for each F-I/O of the F-runtime group
via the ACK_REI tag of the F-I/O DB. In the following example the global reintegration is consciously undertaken using the
input Start_reintegration (I411.0).

EN
Figure 18: Global reintegration

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11.2.4. Explanation ACK_GL

ACK_GL:
This instruction creates an acknowledgment for the simultaneous reintegration of all F-I/O or channels of the F-I/O of an F-runtime group after communication errors, F-I/O
errors, or channel faults.
A user acknowledgment with a positive edge at input ACK_GLOB is required for reintegration. The acknowledgment occurs analogously to the user acknowledgment via
the ACK_REI tag of the F-I/O DB, but it acts simultaneously on all F-I/O of the F-runtime group in which the instruction is called.
If you use the instruction ACK_GL, you do not have to provide a user acknowledgment for each F-I/O of the F-runtime group via the ACK_REI tag of the F-I/O DB.
Every call of the "Global acknowledgment of all F-I/O of a runtime group" instruction must be assigned a data area in which the instruction data are stored. The "Call
options" dialog is automatically opened when the instruction is inserted in the program for this reason. There you can create a data block (single instance) (e.g., ACK_GL_
DB_1) or a multi-instance (e.g., ACK_GL_Instance_1) for the "Global acknowledgment of all F-I/O of a runtime group" instruction. Once it is created, you can find the new
data block in the project tree in the "STEP 7 Safety" folder under "Program blocks > System blocks" or the multi-instance as a local tag in the "Static" section of the block
interface. For more information, refer to the help on STEP 7.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore always executed (regardless of the signal state at enable input "EN").

NOTICE
An acknowledgment via the ACK_GL instruction is only possible if the tag ACK_REI of the F-I/O DB = 0. Accordingly, an acknowledgment via the
tag ACK_REI of the F-I/O DB is only possible if the input ACK_GLOB of the instruction = 0.

The instruction is only allowed to be called once per F-runtime group.

Table 4:  Source: SIEMENS TIA Portal information system

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12. Important note – please observe carefully!

This document is intended for a design engineer who possesses the requisite knowledge in safety engineering and knows
the applicable standards, e.g. through training for qualification as a safety engineer. Only with the appropriate qualification
is it possible to integrate the example provided into a complete safety chain.
The example represents only part of a complete safety chain and does not fulfill any safety function on its own. In order
to fulfill a safety function, the energy switch-off function for the danger zone and the software within the safety evaluation
must also be considered, for example.
The applications provided are only examples for solving certain safety tasks for protecting safety doors. The examples
cannot be comprehensive due to the application-dependent and individual protection goals within a machine/installation.

If questions concerning this example remain open, please contact us directly.

According to the Machinery Directive 2006/42/EC, the design engineer of a machine or installation has the obligation to
perform a risk assessment and take measures to reduce the risk. While doing this, the engineer must comply with the
applicable national and international safety standards. Standards generally represent the current state-of-the-art. There-
fore, the design engineer should continuously inform himself about changes in the standards and adapt his considerations
to them. Relevant standards include EN ISO 13849 and EN 62061. This application must be regarded only as assistance
for the considerations about safety measures.
The design engineer of a machine/installation has the obligation to assess the safety technology him/herself. The exam-
ples must not be used for an assessment, because only a small excerpt of a complete safety function was considered in
terms of safety engineering here.
In order to be able to use the safety switch applications correctly on safety doors, it is indispensable to observe the
standards EN ISO 13849-1, EN ISO 14119 and all relevant C-standards for the respective machine type. Under no cir-
cumstances does this document replace the engineer’s own risk assessment, and it cannot serve as the basis for a fault
assessment.
In particular in relation to a fault exclusion, it must be noted that a fault can only be excluded by the machine’s or instal-
lation’s design engineer and this action requires justification. A general fault exclusion is not possible. More information
about fault exclusion can be found in EN ISO 13849-2.
Changes to products or within assemblies from third-party suppliers used in this example can lead to the function no
longer being ensured or the safety assessment having to be adapted. In any event, the information in the operating in-
structions on the part of EUCHNER, as well as on the part of third-party suppliers, must be used as the basis before this
application is integrated into an overall safety function. If contradictions should arise between the operating instructions
and this document, please contact us directly.

Use of brand names and company names

All brand names and company names stated are the property of the related manufacturer. They are used only for the
clear identification of compatible peripheral devices and operating environments in relation to our products.

EN

AP000232-01-06/18 (Application) 21
Euchner GmbH + Co. KG
Kohlhammerstraße 16
D-70771 Leinfelden-Echterdingen
[email protected]
www.euchner.com

Edition:
AP000232-01-06/18
Title:
Application MGB2
Integration of MGB2 into TIA Portal V13/V14/V15

Copyright:
© EUCHNER GmbH + Co. KG, 06/2018

Subject to technical modifications; no responsibility is accept-

ed for the accuracy of this information.