0% found this document useful (0 votes)
140 views

Mtconnect Installation Manual v3.1

This document provides instructions for installing and configuring Okuma America Corporation's MTConnect adapter software. It outlines how to install the necessary frameworks, the adapter software itself, and an optional MTConnect agent. The document then describes how to use the adapter's main interface and troubleshoot issues like the adapter failing to start or the agent reporting unavailable data. Revisions to the document are tracked at the end.

Uploaded by

Minh Sang Trần
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
140 views

Mtconnect Installation Manual v3.1

This document provides instructions for installing and configuring Okuma America Corporation's MTConnect adapter software. It outlines how to install the necessary frameworks, the adapter software itself, and an optional MTConnect agent. The document then describes how to use the adapter's main interface and troubleshoot issues like the adapter failing to start or the agent reporting unavailable data. Revisions to the document are tracked at the end.

Uploaded by

Minh Sang Trần
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 116

Okuma America Corporation

Okuma MTConnect Adapter


Software User Manual

Document No.: S5053-03-22


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Revision History
Date Version Description Author
7/25/2011 S5053-03-00 Initial Release Linh Huynh
10/14/2011 S5053-03-01 Release 1.3 Linh Huynh
12/20/2011 S5053-03-02 Release 1.3.2 Update Linh Huynh
02/10/2012 S5053-03-03 Release 1.3.6 Update Linh Huynh
4.1, 5.4.4, and 7.1
02/20/2012 S5053-03-04 Release 1.3.7 Update Linh Huynh
5.4.1, and 5.4.4
02/29/2012 S5053-03-05 Release 1.3.8 Update Linh Huynh
Add:
2.5 Installing MTConnect Agent (Optional)
Revise:
5.4, and 7.1
1/7/2014 S5053-03-06 Revised sections: 2.2, 2.3, 2.4, 2.5, 5, 7 Linh Huynh
Add section:
2.6 Verifying Agent and Adapter Connectivity

5/14/2014 S5053-03-07 Revised installation session 2, 4, 5, 6. Linh Huynh


6/18/2014 S5053-03-08 Revised session 1.4, 1.5, 2, 5 Linh Huynh
7/24/2014 S5053-03-09 Revised session 2.5 Linh Huynh
08/04/2014 S5053-03-10 Revised session 2.0 and 2.5 Linh Huynh
Add session 8
10/31/2014 S5053-03-11 Revised session 2.6, 2.7.4, 5.3.1.1, 5.3.2.9, and 8.0 Linh Huynh
Add session 8.5
02/04/2015 S5053-03-12 Revised session 2, 5, 7 Linh Huynh
Add session 9, 10, 11, 12
09/24/2015 S5053-03-18 Revised session: Linh Huynh
System Config. Menu, Monitoring Tags
Configuration, and Trouble Shooting.
Add session 2.5, 8.2.4.2, 8.2.6.4, 8.2.7, 12, and 13
05/24/2016 S5053-03-19 Revised session: Linh Huynh
2. Installation
5.3 Main User Interface
5.3.2.1 System Config. Menu
8.3 Tool Assets
9. Installation and Configuration of MTConnect Agent

OKUMA America Corporation, 2017 Page 2


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

11. Verify Agent and Adapter Connectivity

09/26/2016 S5053-03-20 Revised sessions: Linh Huynh


1.6 Scope
5.3.2 Configurations
8.0 MTConnect Tags
9.0 Installationand and Configuration of MTConnect
Agent
Use new MTConnect icon.
02/02/2017 S5053-03-21 Revised/Added sessions: Linh Huynh
2.3.2 Installation of Okuma MTConnect Adapter
Software
5.3.2.3 Tags Config. Menu
5.3.2.9 Program Header Menu
7.1.8 Agent reports UNAVAILABLE in all tags
8.3 Tool Assets – For 8 digits Tool ID spec
Change all default installation folder to “D:\Program
files\Okuma\OKUMA MT Connect Adapter”
04/28/2017 S5053-03-22 Revised 1.2 and 2.3 session Linh Huynh

OKUMA America Corporation, 2017 Page 3


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Okuma MTConnect Adapter 1

Document No.: S5053-03-22 1

Revision History 2

1. Introduction 7
1.1 Purpose 7
1.2 Scope 7
1.3 Definitions, Acronyms and Abbreviations 7
1.4 Overview 7
1.5 Functions and Configuration 8
1.5.1 Function 8
1.6 Scope 8
1.7 References 8

2. Installation 8
2.1 Installation of THINC-API 8
2.2 Installation of THINC Startup Service 9
2.3 Installation of Okuma MTConnect Adapter Software 9
2.3.1 Installation of Microsoft .NET Framework 4.0 9
2.3.2 Installation of Okuma MTConnect Adapter Software 10
2.4 Installation of MTConnect Schemas (Optional) 17
2.5 Installation of Agent on P100II only 17

3. Repair/Uninstall Okuma MTConnect Adapter Software 18


3.1 Un-install Okuma MTConnect Adapter Software 18

4. Installation Files 19
4.1 Okuma MTConnect Adapter Software 19

5. Usage 19
5.1 Start Okuma MTConnect Adapter Application 19
5.2 Exit Okuma MTConnect Adapter Application 20
5.3 Main User Interface 20
5.3.1 System Events 20
5.3.2 Configurations 22
5.3.3 Components/Data Items 35
5.3.4 Agent & Adapter Communication 35

6. Event Log 36
6.1 Error Event Log 36

7. Trouble Shooting 37
7.1 Common Errors 38
7.1.1 OKUMA MTConnect Adapter application failed to start correctly 38
7.1.2 MTConnect client applications cannot get machine data from running Agent 39
7.1.3 Unable to perform Device Configuration/Tag Configuration 39
7.1.4 Unable to install MTConnect Agent as Windows Service 40
OKUMA America Corporation, 2017 Page 4
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

7.1.5 No communication between running MTConnect agent and OKUMA MTConnect adapter 41
7.1.6 OKUMA MTConnect Adapter Not Running 41
7.1.7 MTConnect Agent Not Running 41
7.1.8 Agent reports UNAVAILABLE in all tags 42
7.1.9 Agent reports only Availability tag 42
7.1.10 Agent reports UNAVAILABLE in some tags 43
7.1.11 Agent reports no Tool Assets 44
7.1.12 Kepware OPC cannot get data from Agent output 44

8. MTConnect Tags 44
8.1 Functional Mode 44
8.2 Extended Tags 46
8.2.1 Block Number 46
8.2.2 Period Running/Operating/Cutting/Spindle Run Time 47
8.2.3 Daily Running/Operating/Cutting/Spindle Run Time 50
8.2.4 Variables 52
8.2.5 MacMan 54
8.2.6 Machine Operation Panel Signals 56
8.2.7 Spindle Surface Speed 57
8.3 Tool Assets 58
8.3.1 Asset ID 61
8.3.2 Cutter Status 62
8.3.3 Output Tool Assets 64
8.3.4 P200 M 64
8.3.5 P200 L 71
8.3.6 P300 S(LP) 86
8.3.7 P300 S(MP)/ P300M 89
8.3.8 P300 L 90
8.3.9 P300 G 92

9. Installation and Configuration of MTConnect Agent 94


9.1 Installation of MTConnect Agent as Service 94
9.2 Un-installation of MTConnect Agent Service 96
9.3 Configuration of MTConnect Agent 96
9.3.1 Agent Running Port 97
9.3.2 Adapter Host 97
9.3.3 Adapter Running Port 97
9.3.4 Start and Stop Agent Service 98

10. Setup Okuma MTConnect Adapter Software to Startup Automatically 99

11. Verifying Agent and Adapter Connectivity 106


11.1 OKUMA MTConnect Adapter 106
11.2 Obtaining Current Monitoring Machine Data 107
11.3 Agent and Adapter Connectivity 108
11.4 MTConnect Data 109

12. THINC-API 112


12.1 Running Statuses 112
12.2 Version 114

13. SCOUT 114

OKUMA America Corporation, 2017 Page 5


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

OKUMA America Corporation, 2017 Page 6


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

OKUMA MTConnect Adapter


User Manual

1. Introduction
1.1 Purpose
The purpose of this document is to provide the instruction of installing and operating Okuma MTConnect Adapter. It
also provides information on how to repair, and uninstall this software.

1.2 Scope
This manual will cover the installation, operation and trouble shooting for Okuma MTConnect Adapter running on OSP
P100II/P200/P300 controls or newer controls and on Windows XP, and Windows 7.

1.3 Definitions, Acronyms and Abbreviations


None
1.4 Overview
The Okuma MTConnect Adapter is an application that is specifically designed to support the communication
interfaces between MTConnect Agent and Okuma OSP P100II/P200/P300 controls.

For OKUMA controls, Adapter and Agent are installed on the control by default. An application resided on the control
or on the network can consume information from an agent to perform tasks. Okuma MTConnect Adapter uses THINC-
API to obtain machine data as defined in Devices.xml file and sends changed data to MTConnect agent.
OKUMA America Corporation, 2017 Page 7
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

1.5 Functions and Configuration

1.5.1 Function
• This application will start after NC is started up using Startup service.

• This application allows MTConnect Agent provided by MTConnect.org to collect machine data.

• The system performs the following tasks routinely:

 Send changed data to connected Agents

1.6 Scope
Current version of OKUMA MTConnect Adapter only supports OKUMA P100II/P200/P300 controls or higher.
This adapter must be used with an agent developed by MTConnect.org and can be download at
https://github.com/mtconnect/cppagent

By default, agent is included and installed with OKUMA MTConnect Adapter.

1.7 References
[1] Installation Manual for THINC-API
[2] Installation Manual for Startup Service
[3] MTConnect Agent - https://github.com/mtconnect/cppagent

2. Installation
The following steps in section 2.0 need to be performed in the exact order:

- Installation of THINC API


- Installation of THINC Startup Service
- Installation of OKUMA MTConnect Adapter Software
- Installation of MTConnect Schemas (optional)

Note: All installation must be either installed directly from CD/DVD disks or copied to the local hard drive.

All security must be handled by end-user to allow the communications between client application, MTConnect
agent, and OKUMA MTConnect Adapter.

2.1 Installation of THINC-API


This application requires THINC-API having the same version or greater to be installed on machine as specified in the
Release Note of MTConnect Adapter.
Refer to THINC-API ‘InstallationManual.pdf’ provided on THINC-API Installation disk for instructions.
Tip: Try to run THINC-API Demo Application and see if it runs normally to make sure THINC-API is properly installed.

It is always best to install the latest version of THINC-API on the machine if possible.

OKUMA America Corporation, 2017 Page 8


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

2.2 Installation of THINC Startup Service


This application requires THINC Startup Service having the same version or greater to be installed on machine as
specified in the Release Note of MTConnect Adapter.

Refer to installation manual of Startup Service provided on Installation disk for instructions.

2.3 Installation of Okuma MTConnect Adapter Software


In Windows mode (while NC is starting one needs to press ESC key on the control panel. The Cancel button will
be shown on NC HMI screen to allow stopping NC from running.), Run the ‘Setup.exe’ program from the Okuma
MTConnect Adapter DVD to install Okuma MTConnect Adapter software. The setup program automatically checks if
Microsoft .NET framework 4.0 is installed. If it is not installed, continue to section 2.3.1, otherwise refer to section 2.3.2.
OSP software should not be running during the installation of Okuma MTConnect Adapter or .NET Framework 4.0.
During the .NET installation, it will be necessary to reboot multiple times. OSP software launch should be cancelled and
the installation media should remain connected during the reboot.
For Windows XP, it must have Service Pack 3 installed in order to support .NET Framework 4.0
This installation can only be installed on Windows XP or Windows 7.

Note: This setup will check to see if the required version of THINC-API, and Startup Service installed on target
machine before installing OKUMA MTConnect Adapter.

2.3.1 Installation of Microsoft .NET Framework 4.0

The next dialog will be displayed if Microsoft .NET framework 4.0 is not installed.

OKUMA America Corporation, 2017 Page 9


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Figure: .NET framework 4.0 license agreement dialog

Click ‘Accept’ to install .NET framework 4.0.

Figure: .NET framework 4.0 installation dialog

If the .NET installation requires rebooting then it needs to reboot the machine to continue the installation again.

2.3.2 Installation of Okuma MTConnect Adapter Software


The following dialog will be displayed once all of the required .NET frameworks are installed.

OKUMA America Corporation, 2017 Page 10


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Figure: Installation welcome dialog

Click ‘Next’ to continue.

OKUMA America Corporation, 2017 Page 11


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Figure: Installing Application folder

Click ‘Next’ to continue. User can also select a different folder other than the default one to install Okuma MTConnect
Adapter Software.

OKUMA America Corporation, 2017 Page 12


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Figure: Installing Process

This dialog to inform user that the installation will completely remove any previous installation version before installing
new version. It is necessary to note any custom agent/adapter information such as Adapter Device Name, Port, and
Agent port number before proceeding the installation.

By default, all tags will not be monitoring. To enable monitoring tags, it is necessary to check the Enable Monitoring
Tag box. It can also be enable or disable in Tags Config. Menu.

Click Next to continue

OKUMA America Corporation, 2017 Page 13


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Figure: Confirm Installation

Click ‘Next’ to continue.

OKUMA America Corporation, 2017 Page 14


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Figure: Installing OKUMA MTConnect Adapter

Application is installing.

OKUMA America Corporation, 2017 Page 15


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Figure: Device Information

This dialog provides custom setup for Okuma MTConnect Adapter.


1/ Device Information:
o Device Name: Name of machine as specified in Devices.xml once it is configured per machine type.
No space is allowed in device name.
o Device Serial Number: Unique machine number
o Device Description: A description of this machine

2/ OK button:
The system will save current setting and update device configuration file accordingly.

3/ Cancel Button:
This will cancel current installation.

Click OK to move to next step

OKUMA America Corporation, 2017 Page 16


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Figure: Installation completed dialog

Click ‘Close’ to complete the installation.

It is necessary to reboot the machine after this step to complete the installation process.
OKUMA MTConnect Adapter application will be started automatically by THINC Startup Service after NC is
completely started. By default, OKUMA MTConnect Adapter will be minimized to system tray after it runs without any

error. The application can be shown up by double clicking the OKUMA icon located in the lower left corner
of screen.

2.4 Installation of MTConnect Schemas (Optional)


There are custom tags defined specifically for OKUMA controls. An extended schema, OkumaStreams_xyz.xsd
where xyz is the actual version of MTConnect spec, for streaming data is included with the setup under the Schemas
folder where application is installed on target machine.

If stream data output from Agent needs to be validated then the standard and extended schemas files need to be
copied to target location where client application needs to check if needed.

2.5 Installation of Agent on P100II only


For P100II machines, agent must be installed by running the RunAgentAsService.bat file manually.
The file is located in the installation folder which is normally found in this default installation folder as shown
OKUMA America Corporation, 2017 Page 17
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

below:

D:\Program files\Okuma\OKUMA MT Connect Adapter\

For P100II machines, Run the DOS command under administrator account and change to the current installation
directory of MTConnect Adapter and execute the RunAgentAsService.bat by typing it in the DOS command prompt as
shown below

Refer to Installation and Configuration of MTConnect Agent for more information how to install agent under
administrator account on Windows XP.

3. Repair/Uninstall Okuma MTConnect Adapter Software


3.1 Un-install Okuma MTConnect Adapter Software
Start the machine in Windows only mode. Click ‘Start’  Settings  ‘Control Panel’ to launch control panel. Double
click ‘Add or Remove Programs’ in control panel, find the item ‘Okuma MTConnect Adapter’ and click ‘Remove’ to
uninstall Okuma MTConnect Adapter Software.
Note: Before performing un-installing Okuma MTConnect Adapter application, please shutdown the Okuma
MTConnect Adapter application if it is running.

Figure: Uninstall Okuma MTConnect Adapter software dialog


OKUMA America Corporation, 2017 Page 18
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Figure: Uninstall Okuma MTConnect Adapter software confirmation dialog

Click ‘Yes’ to confirm uninstalling Okuma MTConnect Adapter Software.

4. Installation Files
4.1 Okuma MTConnect Adapter Software
All the files are installed in the installation folder unless otherwise noted, by default, which is ‘D:\Program
Files\Okuma\Okuma MT Connect Adapter’.
The devices.xml configuration file will be created and configured per machine type and specification by OKUMA
MTConnect Adapter. Once it is configured the device is available for communicating with an agent.
Note: In case of agent running on remote PC, the devices.xml must be manually copied to the target location where
agent is running.

5. Usage
5.1 Start Okuma MTConnect Adapter Application
The Okuma MTConnect Adapter Software will be launched automatically by the Start-Up service after NC is started
completely.
If user exits the software and wants to launch it again, press ‘Ctrl + ’ on the operation panel to pop up Start Menu,
then click ‘Programs’  ‘Okuma’  ‘Okuma MTConnect Adapter’  ‘Okuma MTConnect Adapter Application’ to run.

After the application is launched without error, it will be minimized in the system tray and shown as an icon .
If user performs a double-clicking on the icon or presses ‘Show’ from the pop-up menu, the main user interface will be
displayed.

OKUMA America Corporation, 2017 Page 19


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Note: The detail messages displayed in the main user interface does depend on each machine configuration.

Figure: Okuma MTConnect Adapter Software main user interface

5.2 Exit Okuma MTConnect Adapter Application


When user shuts down the machine, the software will be terminated automatically without user interaction.
Click the button File/Exit will also terminate the software.

In normal operation, only user with administrative right can perform this operation.

5.3 Main User Interface


The main interface mainly contains 2 tabs:
System Events
Configurations

5.3.1 System Events


It contains a menu bar as shown below. The menu item can be activated by clicking on it or pressing the correspond
F Key from F1 to F9 if applicable.

OKUMA America Corporation, 2017 Page 20


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

5.3.1.1 File Menu


The ‘File’ menu has one submenu item, which is ‘Exit’.

When the ‘Exit’ menu item is activated, the application will be closed.

5.3.1.2 Clear Events Menu


When the ‘Clear Events’ menu item is activated, all the messages displayed in the client area of the main user
interface are cleared.

5.3.1.3 Trace ON/OFF Menu


When the Trace menu is activated it will toggle the TRACE mode. If Trace is ON tracing message is displayed when
data item is changed.

5.3.1.4 System Tray Menu


When the ‘System Tray’ is activated, the main user interface is hidden and the icon for this application is shown in the
system tray of windows task bar.

5.3.1.5 Get Current Menu


When the ‘Get Current’ menu is activated, the system will display a message in the System Events tab. The message
contains all current values of all data items currently supported by the device.
Note: Data item might be UNAVAILBLE if it is not configured for monitoring in the Configuration tab.

5.3.1.6 Help Menu


When the ‘About’ menu item is activated, a dialog is displayed to show the information about this application.

Figure: Okuma MTConnect Adapter About box

OKUMA America Corporation, 2017 Page 21


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

By default, the system will write event messages to the System Events tab in the descending order such that
newest event message will be displayed on the top of the list. If the ‘Trace On’ menu is checked, all messages will be
displayed on the main user interface, otherwise only pre-selected event messages by the system will be displayed.

Event messages are categorized into different event types as following:


- Information – Indicate normal event messages. It is in black color.
- Tracing – Indicate tracing event messages when Trace On mode is enabled from menu. It is in blue color.
- Warning – Indicate warning event message. It is in orange color.
- Error – Indicate error event messages when system encounters. Error messages will be forced to display to
main GUI and logged. It is in red color.
- Fatal – Indicate critical error event messages when system encounters. Error messages will be forced to
display to main GUI and logged. It is in violet color.

By double clicking on the event message in each row, a message box will be displayed contained the message in the
current selected row.

Note: Error happened during initializing or applying new system configuration must be resolved in System Configuration.

5.3.2 Configurations
This tab provides configurations for the application. The actual number of configuration items will be available
based on the version of MTConnect Adapter.

Notes: Any change in the System or Device Configuration might update the Devices.xml file, accordingly
and requires updating agent configuration file.

OKUMA America Corporation, 2017 Page 22


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

It contains a menu bar as shown. The menu item can be activated by clicking on it or pressing the correspond F Key
from F1 to F9. F9 is used to advance to next menu if any

Note: The actual number of menu items will depend on the version of adapter.

5.3.2.1 System Config. Menu


This configuration allows user to configure different settings for the application. Upon completion of configuration, the
system will try to re-initialize completely with new configuration. It requires an administrative level to perform. The system
will verify the input user name and password before allowing user to save the configuration.

OKUMA America Corporation, 2017 Page 23


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

- Fast Scanning Interval: The default value is 10 msec for fast scanning interval. Approximately, this is the time
between the completions of scanning all tags assigned in this group until the beginning of the next scanning
of this group.
See Set Fast Scanning Interval.
Note: To achieve better sampling rate for any tag, it would be best to assign ONLY data items into this group
that require faster scanning interval than other data items.
It is highly not recommended that all data items are assigned into this group.

- Normal Scanning Interval: The default value is 100 msec for normal scanning interval. Approximately, this is
the time between the completions of scanning all tags assigned in this group until the beginning of the next
scanning of this group. See Set Normal Scanning Interval
Note: It is recommended that all data items having category="EVENT" or category="CONDITION" are assigned into
this group.

If Tool Asset is configured to be monitored by the system it will be associated to this group ONLY.

- Slow Scanning Interval: The default value is 1000 msec for slow scanning interval. Approximately, this is the
time between the completions of scanning all tags assigned in this group until the beginning of the next
scanning of this group. See Set Slow Scanning Interval.
- Note: It is recommended that all data items having category="SAMPLE" are assigned into this group.

- Max. Client Connections: Number of agents can connect to this Adapter. Default value is 5 agents.
- TCP Server Listening Port: The port number where it is listening for incoming connection of agents. Default
value is 7878.
- Local Agents Only: By checking, it only accepts agents running on local machine.
- Heartbeat Time: The numbers of seconds the adapter will send a message back to the connected agent when
it received a ping from the connected server.
o Note: MTConnect Agent or machine must be restarted in order to accept the new value.
- Floating Windows: If it is enabled it will allow the application to freely move around.
OKUMA America Corporation, 2017 Page 24
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

- Part Count: By default, the system will use Mac Man Machining Report to obtain total part count per running
part program.
It can be set to use Work Counter A/B/C/D as counter for part count. The system will report part count based
on the current selection of Work Counter. The Work Counter will report part count of all running part
programs.
Note: Work Counter is an option on OSP System.
Lathe/Machining Center/Grinder: NC Spec Code [19,0]: NC Work Counter
- Execution Not Active If Alarm ON: If alarm numbers are entered in this field, Execution state will enter
INTERRUPT state if it is currently in ACTIVE state. Otherwise, it is functioning as normal.
Multiple alarm numbers can be entered into this field and separted by a space.
Ex: 2224 3322 3723

In normal operation, only user with administrative right can perform this operation.

Note: All current agents must connect to the OKUMA MTConnect Adapter again after system configuration is changed.

5.3.2.2 Device Config. Menu


This configuration allows user to set MTConnect device configuration for the application. Upon completion of device
configuration, the system will try to re-initialize completely with new configuration. It requires an administrative level to
perform. The system will verify the input user name and password before allowing user to save the configuration.

Note: The system configuration must have been configured first before Device Configuration is allowed. It is based the
current Devices.xml configuration file of current machine specification.

This dialog provides custom setup for Okuma MTConnect Adapter.


1/ Device Information:
o Device Name: Name of machine or device name as specified in device.xml.
OKUMA America Corporation, 2017 Page 25
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

o Device Serial Number: Unique machine number


o Device Description: A description of this machine

2/ OK button:
The system will save current setting and update Devices.xml accordingly.
In normal operation, only user with administrative right can perform this operation.
3/ Cancel Button:
This will cancel current operation.

5.3.2.3 Tags Config. Menu


The actual configuration settings will be varied based on the version of MTConnect Adapter.

Note: Clicking the right most triangle menu button to advance to the next menu. The actual number of menu
items will depend on the version of adapter.

5.3.2.3.1 Common Variable Starting/Ending Index


This configuration allows user to specify the range of common variables to be monitored by the system.
The system can monitor from 1 to 200 common variables. The starting and ending index must be within the valid
common variable supported by the control.
Example: Start Index = 800 and Ending Index = 1000
OKUMA America Corporation, 2017 Page 26
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Please see section Common Variables for more information

5.3.2.3.2 Tool Assets


If checked, machine tool data will report to agent as tool assets.
Please see section Tool Assets for more information

5.3.2.3.3 Asset Tool ID


The unique identification number is used to create an asset ID for each tool asset. The same ID will be applied to
all tool assets on the machine. It would be best to choose an ID that would not conflict with other tool assets
monitoring by the same agent. It can be assigned to any ID or would be best to configure it as the actual machine
serial number. It is default to “123456”. It can have up to 32 alphanumeric characters.

Please see section Asset ID for more information

5.3.2.3.4 Monitoring Tags Configuration


This configuration allows user to specify which data items to be monitored or not. By default, all data items are
selected or enabled for monitoring.

Any tag is not checked or not monitored will be reported as UNAVAILABLE from agent.

5.3.2.3.4.1 Check All


Check all data items in the list

5.3.2.3.4.2 UnCheck All


UnCheck all data items in the list

5.3.2.3.4.3 Check Selected Item(s)


Check selected data items in the list

5.3.2.3.4.4 UnCheck Selected Item(s)


UnCheck selected data items in the list

5.3.2.3.4.5 Get Current


Update value of all data items in the list that are currently monitoring in the system

5.3.2.3.4.6 Save & Close


Save current setting and apply the new setting

5.3.2.3.4.7 Close
Close dialog without saving current setting

OKUMA America Corporation, 2017 Page 27


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Note: Clicking the right most triangle menu button to advance to the next menu. The actual number of menu
items will depend on the version of adapter.

5.3.2.3.4.8 Check All Events


Check all Event type data items in the list

5.3.2.3.4.9 Check All Samples


Check all Samples type data items in the list

5.3.2.3.4.10 Check All Conditions


Check all Conditions type data items in the list

5.3.2.3.4.11 Check All


Check all data items in the list

5.3.2.3.4.12 UnCheck All


UnCheck all data items in the list

5.3.2.3.4.13 Get Current


Update value of all data items in the list that are currently monitoring in the system

5.3.2.3.4.14 Save & Close


Save current setting and apply the new setting

OKUMA America Corporation, 2017 Page 28


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

5.3.2.3.4.15 Close
Close dialog without saving current setting

5.3.2.3.4.16 Set Fast Scanning Interval


Set all current selected tags on the list to have Scanning Interval Type = Fast. All tags will be scanned at the defined
interval as specified in the System Configuration. See System Config. Menu

5.3.2.3.4.17 Set Normal Scanning Interval


Set all current selected tags on the list to have Scanning Interval Type = Normal. All tags will be scanned at the
defined interval as specified in the System Configuration. See System Config. Menu

5.3.2.3.4.18 Set Slow Scanning Interval


Set all current selected tags on the list to have Scanning Interval Type = Slow. All tags will be scanned at the defined
interval as specified in the System Configuration. See System Config. Menu

5.3.2.3.4.19 Check All


Check all data items in the list

5.3.2.3.4.20 UnCheck All


UnCheck all data items in the list

5.3.2.3.4.21 Get Current


Update value of all data items in the list that are currently monitoring in the system

OKUMA America Corporation, 2017 Page 29


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

5.3.2.3.4.22 Save & Close


Save current setting and apply the new setting

5.3.2.3.5 Enable Monitoring Tags


To enable monitoring tags listed in the Monitoring Tags, it is necessary to check the Enable Monitoring Tag box.

5.3.2.4 Minimize To Taskbar Menu


When this menu item is activated, the main user interface is hidden and the icon for this application is minimized to
system task bar.

5.3.2.5 Functional Mode Mapping Menu


For MTConnect 1.3 spec only.

Display mapping between MacMan Not Operating mode and MTConnect Functional Mode

When the machine is not operating it will automatically fall into one of the Not Operating modes currently selected
on MacMan Not Operating screen as shown below. Based on the current selection of Not Operating mode on NC-HMI
this application will map MacMan Not Operating mode to MTConnect Functional mode as configured in the Functional
Mode Mapping dialog above.

OKUMA America Corporation, 2017 Page 30


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

5.3.2.6 System Tray Menu


When this menu item is activated, the main user interface is hidden and the icon for this application is shown in the
system tray of windows task bar.

5.3.2.7 Display Change Menu


When this menu is activated, the system will display a dialog that allows user to switch to other tabs

OKUMA America Corporation, 2017 Page 31


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

5.3.2.8 PLC Monitor I/O Menu


The system can monitor up to 10 PLC I/O signals. Each can be configured as Input or Ouput signal. If an I/O
signal is specified as NONE then it will not be monitored by the system. A valid intput/output address must be
specified for monitoring any PLC signal.
Input Signals:
Address: 0 to 511
Output Signals:
Address: 512 to 1023

Note: An I/O signal must hold its current state, ON or OFF, for at least 500ms to be able to catch by the
system and the signal must be assigned to group that has scanning interval of 100ms or less.

OKUMA America Corporation, 2017 Page 32


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

PLC I/O signals are based on OSP IO Monitor.

OKUMA America Corporation, 2017 Page 33


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

5.3.2.9 Program Header Menu


System will read program header starting from the first row or predefined starting row number of header in a part
program file when part program is first loaded into NC only.
It can read up to the maximum number of rows. The output of data stream will be a single line that contains all
comments of program header.
System only includes comments. A comment must be enclosed with an open and close parenthesis in a row.

Note 1: Part Program must be located directly under D:\MD1 folder only.

Note 2: This character "|" is not a valid character in any comment row.

Example: Output program header = (A comment line)(Next Comment Line)(comment 1) (comment 2)(End of
program header)

O1234
N100 (A comment line)
(Next Comment Line)
N0200 (comment 1) (comment 2)
N0300
(End of program header)
N0500

OKUMA America Corporation, 2017 Page 34


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

5.3.3 Components/Data Items


The components and data items that can be supported by this adapter are described in the Devices.xml
configuration file.
Note: This file is only created once OKUMA MTConnect Adapter runs without error.
Refer to section MTConnect Tags for more information

5.3.3.1 Data Items


The system will monitor all data items listed in Devices.xml per machine configuration and sends out only the data
items having value being changed and being configured for monitoring to the connected agents.

Any agent first connects to the system will receive all data items values.

5.3.4 Agent & Adapter Communication


This adapter will send data to the connected MTConnect agents using socket in a pipe (|) delimited stream
according to the descriptions given in the adapter guide by MTConnect.

The agent can be configured to run on the same PC where the adapter running or on a remote PC.

It is up to the end user to configure the agent configuration file and adapter communication channel for local or network
connection.

Each time an agent is connected or disconnected a message will be displayed in the system event.
OKUMA America Corporation, 2017 Page 35
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

There are schemas of MTConnect included in the installation folder if needed by client applications. The OSP-P
control does not natively include a compatible HTTP application for capturing the agent xml stream.
Any web browser can be used to obtain data outputted from agent.

6. Event Log
6.1 Error Event Log
The error information for the application is logged in the Windows event log which user can read from windows
system ‘Event Viewer’. The source for this event log is ‘Okuma MT Connect Adapter’.
To view the event log, press ‘Ctrl + ’ on the operation panel to pop up Start Menu, then click ‘Settings’  ‘Control
Panel’  ‘Administrative Tools’  ‘Event Viewer’ to launch windows event viewer, click ‘OACMTAdapter’ under ‘Event
Viewer (Local)’ to see a list of events logged for Okuma MTConnect Adapter application. To see the detail of each event,
double click the event item.

Windows 7

Windows XP

OKUMA America Corporation, 2017 Page 36


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

7. Trouble Shooting
By default, the system will write event messages to the main user interface. If the ‘Trace On’ menu is checked, all
messages will be displayed on the main user interface, otherwise only pre-selected event messages by the system will be
displayed.

Note: When the Trace On menu is enabled, all process states monitored in the system will be displayed on the event
message tab when the states are changed as shown:

OKUMA America Corporation, 2017 Page 37


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

7.1 Common Errors

7.1.1 OKUMA MTConnect Adapter application failed to start correctly


OKUMA MTConnect Adapter does use THINC-API libraries to collect machine data.
Probable faulty locations:
• Older version of THINC-API is installed on control
• Invalid THINC-API license file for this particular machine serial number
• THINC-API License is expired
• NC is not started or not fully started yet
• OKUMA MTConnect Adapter started before THINC-API is ready
• THINC-API cannot be supported by current version OSP system

Measure to take:
• Install the required or higher version of THINC-API on control
• Install the correct THINC-API disk per machine serial
• Ensure that OKUMA MTConnect Adapter is registered with Startup Service so it can be started after THINC-
API is ready.
• Ensure that OSP system can support the required version of THINC-API.

Please refer to section THINC-API and Setup Okuma MTConnect Adapter Software to Startup Automatically for
more information

OKUMA America Corporation, 2017 Page 38


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

7.1.2 MTConnect client applications cannot get machine data from running Agent

7.1.2.1 Incorrect Device Name


Probable faulty locations:
• MTConnect device name is case-sensitive.
• MTConnect device name have been changed in the devices.xml file

Measure to take:
• Check Devices.xml file for correct device name

Refer to section Verifying Agent and Adapter Connectivity for more information

7.1.2.2 Incorrect Port Number


Probable faulty locations:
• By default, agent is running on port 5000
• Agent port number has been changed in agent.cfg file

Measure to take:
• Ensure that client application uses the port number specified in agent.cfg file
• Check network configuration for allowing connection with current setting port number in agent configuration
file

Refer to section Installation and Configuration of MTConnect Adapter for more information

7.1.2.3 Network issues


Probable faulty locations:
• Firewall is enabled on remote PC where agent is running

Measure to take:
• Disable Firewall on remote PC

Note: End-user is responsible for setting proper network connection and security to allow exchanging data
between entities according to MTConnect specification.

7.1.3 Unable to perform Device Configuration/Tag Configuration


In order to perform these configurations, the application must be able to connect to NC. The adapter will create
and configure the Devices.xml once it can connect to NC without error on its first run.

Probable faulty locations:


• Devices.xml file is not available yet due to NC is not running yet
• THINC-API is not installed on target machine or does not run correctly
• NC is not started yet

Measure to take:
• Ensure the required version or higher version of THINC-API is installed on target machine
• Ensure that Startup Service is installed on target machine
• Registered Okuma MTConnect Adapter with Startup Service to allow the adapter to start after NC is fully
• Ensure that adapter runs without error.

OKUMA America Corporation, 2017 Page 39


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Please refer to section THINC-API and Setup Okuma MTConnect Adapter Software to Startup Automatically for
more information

7.1.4 Unable to install MTConnect Agent as Windows Service


Installing agent as Windows service requires 2 files to be existed. One is agent.cfg for MTConnect Agent
application, the other is Devices.xml which is specified in agent.cfg file.
Devices.xml is generated automatically when OKUMA MTConnect Adapter first runs on target machine without
error.

Probable faulty locations:


• Devices.xml file does not exist
• Agent.cfg file does not exist
• Required administrator privilege in Windows 7

Measure to take:
• Registered Okuma MTConnect Adapter with Startup Service to allow the adapter to start after NC is fully
started so it can generated and configure Devices.xml file correctly.
• Verify if agent configuration has correct device file name such as Devices.xml
• If installing agent in Windows 7, it is necessary to run the bat file named RunAgentAsService.bat under
administrator account.

Refer to section Installation and Configuration of MTConnect Agent for more information

OKUMA America Corporation, 2017 Page 40


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

7.1.5 No communication between running MTConnect agent and OKUMA MTConnect adapter
Once adapter is running it will listen for incoming connection from agent. Once an agent is connected the adapter
will send first initial message to agent and display a message on System Event screen.
If both agent and adapter are running but no data is sending then it probably is the setting in the configuration of
agent and adapter is not matched.

Probable faulty locations:


• Adapter port number specified Adapter System configuration
• Adapter port number specified Agent configuration file, agent.cfg

Measure to take:
• Check port number in adapter and agent configuration. Default port number is 7878
• Re-start agent service from Windows Services
• Ensure that adapter is running without error

Refer to section Installation and Configuration of MTConnect Adapter for more information

7.1.6 OKUMA MTConnect Adapter Not Running


In order for adapter to run automatically after NC is fully started, it is necessary to register the application with
Startup Service.
By default, it is registered with Startup Service during setup.

Probable faulty locations:


• Startup Service is not running
• Adapter is not registered with Startup Service

Measure to take:
• Ensure that THINC-API is running without error.
• Re-start Startup Service
• Register MTConnect Adapter with Startup Service

Refer to section Setup Okuma MTConnect Adapter Software to Startup Automatically for more information

7.1.7 MTConnect Agent Not Running


Agent is installed as Windows service by default. It is necessary to re-start the machine to allow agent service to
run automatically when Windows is started.
When agent is started the following files must be available:
Devices.xml
Agent.cfg

Probable faulty locations:


• Agent.exe is missing
• Agent.exe is note registered as Windows Service yet
• Devices.xml is missing
• Agent.cfg is missing
• Machine has not been rebooted yet
• Invalid devices.xml file
• Invalid agent.cfg file

OKUMA America Corporation, 2017 Page 41


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Measure to take:
• Ensure that devices.xml can be opened in any web browser without error
• Ensure that agent.cfg is configured with correct syntax. Please see README.pdf for detail information
• Ensure that agent service is configured to start automatically
• Re-install MTConnect Adapter on target machine

Refer to section Installation and Configuration of MTConnect Agent for more information

7.1.8 Agent reports UNAVAILABLE in all tags


Initially, agent will report UNAVAILABLE to all tags when it first started. Once agent is running it will try to connect
with adapter at the specified host and port number. If adapter is running and agent can connect with it, adapter will first
send current value of all tags to the connected agent.

Probable faulty locations:


• Mismatch adapter port number specified in agent.cfg and adapter’s system configuration
• Adapter is not running
• Adapter is running but in error state
• Tags are not configured for monitoring by adapter
• Enable Monitoring Tag is not checked

Measure to take:
• Check port number in adapter and agent configuration. Default port number is 7878
• Ensure that adapter is running without error
• Ensure tags are configured for monitoring by adapter. Tags are not monitoring will report as UNAVAILABLE.
• Ensure Enable Monitoring Tags box is checked. All tags will be reported as UNAVAILABLE if not checked.

Refer to section Tags Config. Menu, Installation and Configuration of MTConnect Adapter, and Verifying Agent
and Adapter Connectivity for more information

7.1.9 Agent reports only Availability tag


After installing adapter and agent, agent service will run automatically when machine is rebooted. Agent reports
tags defined in devices.xml file. Initially, the devices.xml will have default tags only and will be configured per
machine specification after adapter is running without error. As a result, agent can report default tags only before
adapter is running as shown below:

Note: By default, agent will wait for about 5 seconds or so before reloading the devices.xml or agent.cfg file if they
are changed.

OKUMA America Corporation, 2017 Page 42


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Probable faulty locations:


• Devices.xml file has not been configured by adapter yet

Measure to take:
• Ensure that adapter is running without error

Refer to section Installation and Configuration of MTConnect Adapter and Verifying Agent and Adapter
Connectivity for more information

7.1.10 Agent reports UNAVAILABLE in some tags


Probable faulty locations:
• Name of tags defined in Devices.xml has been changed
• Tags have been unchecked in the Tags Configuration dialog

Measure to take:
• Ensure tags have been checked in Tags Configuration dialog
• Ensure name of tags displayed int Tags Configuration dialog are the same in devices.xml

Refer to section Tags Config. Menu for more information


Note: Devices.xml file should not be modified by any application.

OKUMA America Corporation, 2017 Page 43


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

7.1.11 Agent reports no Tool Assets


Probable faulty locations:
• Tool Assets can only be supported in MTConnect Adapter version 2.1 or above
• Tool Assets is not checked in the Tags Configuration yet
• Tool Life Management option is not supported by OSP system

Measure to take:
• Ensure that MTConnect Adapter verison 2.1 or above installed on the target machine
• Ensure Tool Assets is checked in Tags Configuration dialog
• Ensure that Tool Life Management option is active

Refer to section Tags Config. Menu for more information


Refer to section Tool Assets for more information

7.1.12 Kepware OPC cannot get data from Agent output


Probable faulty locations:
• Kepware OPC server cannot validate agent’s xml output
• Configuration of MTConnect Agent in Kepware OPC server

Measure to take:
• Copy schema files from OKUMA MTConnect folder to Kepware OPC schema’s folder
• Ensure that Kepware OPC server can support different version of MTConnect schema: 1.2 or 1.3 spec
• Check Kepware OCP server configuration for correct port and device name matching the device information
in OKUMA MTConnect Adapter.

Refer to section Installation of MTConnect Schemas (Optional) for more information

8. MTConnect Tags
All standard and custom tags are listed in the following files per machine type:
Standard Lathe: LatheDevices.xml
Two Sides Lathe: Lathe2SPDevices.xml
Machining Center: MCDevices.xml
Grinder: GrinderDevices.xml

At run time the actual number of tags can be supported per machine specification will be changed and will be
stored in Devices.xml file to be consumed by MTConnect agent.

8.1 Functional Mode


Functional Mode will be available based on the version of MTConnect Adapter and only supports MTConnect
spec. 1.3 spec.

By default, MacMan Non-Operating modes will be mapped into MTConnect as shown below. It can be changed
as needed.

Lathe:
<DataItem id="Lfmode" name="fmode" category="EVENT" type="FUNCTIONAL_MODE"/>

Two sides Lathe:


<DataItem id="L2f1mode" name="f1mode" category="EVENT" type="FUNCTIONAL_MODE"/>
OKUMA America Corporation, 2017 Page 44
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<DataItem id="L2f2mode" name="f2mode" category="EVENT" type="FUNCTIONAL_MODE"/>

Machining Center:
<DataItem id="Mfmode" name="fmode" category="EVENT" type="FUNCTIONAL_MODE"/>

Grinder:
<DataItem id="Gfmode" name="fmode" category="EVENT" type="FUNCTIONAL_MODE"/>

Logic Table:

MACMAN OPERATING
REPORT
MTConnect Tag Machine
Functional Mode Lock Operating Not Operating
PRODUCTION NOT ACTIVE ACTIVE NOT ACTIVE
SETUP ACTIVE DON'T CARE ACTIVE (IN-PRO SETUP)
PROCESS ACTIVE (NO
DEVELOPMENT ACTIVE DON'T CARE OPERATOR)
PROCESS ACTIVE (PART
DEVELOPMENT ACTIVE DON'T CARE WAITING)
TEAR DOWN ACTIVE DON'T CARE ACTIVE (OTHER)
ACTIVE
MAINTENANCE ACTIVE DON'T CARE (MAINTENANCE)
SETUP NOT ACTIVE NOT ACTIVE ACTIVE (IN-PRO SETUP)
PROCESS ACTIVE (NO
DEVELOPMENT NOT ACTIVE NOT ACTIVE OPERATOR)
PROCESS ACTIVE (PART
DEVELOPMENT NOT ACTIVE NOT ACTIVE WAITING)
TEAR DOWN NOT ACTIVE NOT ACTIVE ACTIVE (OTHER)
ACTIVE
MAINTENANCE NOT ACTIVE NOT ACTIVE (MAINTENANCE)

OKUMA America Corporation, 2017 Page 45


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

8.2 Extended Tags


The following tags are defined by OKUMA only and will depend on the version of adapter. These extended tags
will use OKUMA extended schema for validation.

8.2.1 Block Number

8.2.1.1 Machining Center:


It is the current location of running part program.
<DataItem type="e:BLOCK_NUMBER" category="EVENT" id="Mp1BlockNumber" name="p1BlockNumber"/>

8.2.1.2 Lathe machines


<DataItem type="e:BLOCK_NUMBER" category="EVENT" id="Lp1BlockNumber" name="p1BlockNumber"/>
<DataItem type="e:BLOCK_NUMBER" category="EVENT" id="Lp2BlockNumber" name="p2BlockNumber"/>
<DataItem type="e:BLOCK_NUMBER" category="EVENT" id="Lp3BlockNumber" name="p3BlockNumber"/>

8.2.1.3 Lathe 2SP machines


<DataItem type="e:BLOCK_NUMBER" category="EVENT" id="L2p1BlockNumber" name="p1BlockNumber"/>
<DataItem type="e:BLOCK_NUMBER" category="EVENT" id="L2p2BlockNumber" name="p2BlockNumber"/>

8.2.1.4 Grinder
<DataItem type="e:BLOCK_NUMBER" category="EVENT" id="Gp1BlockNumber" name="p1BlockNumber"/>

OKUMA America Corporation, 2017 Page 46


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Current Block number is 3 as shown in the captured image below:

8.2.2 Period Running/Operating/Cutting/Spindle Run Time


The accumulated time for total running/operating/cutting/spindle run time will be changed to HH:MM after
reaching max value of 9999:59:59 (HH:MM:SS).
The accumulated time will be reset to zero after reaching max value of 999999:59 (HH:MM).

All accumulated times are in seconds.

These custom tags are applicable to Lathe, Machining Center, and Grinder machines.

Reference Accumulated Time in MacMan HMI on control:

OKUMA America Corporation, 2017 Page 47


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

8.2.2.1 Period Running Time


Total Running Time: Total Length of time for which power supply to the NC has been ON.
(Power ON (RUNNING) = OPERATING + NOT OPERATING)

Machining Center:
<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_RUNNING_TIME" category="SAMPLE" id="Mp1TotalRunningTime"
name="p1TotalRunningTime" />

Lathe:
<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_RUNNING_TIME" category="SAMPLE" id="LpTotalRunningTime"
name="pTotalRunningTime" />

For 2 sides Lathe:


<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_RUNNING_TIME" category="SAMPLE" id="L2p1TotalRunningTime"
name="p1TotalRunningTime" />
<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_RUNNING_TIME" category="SAMPLE" id="L2p2TotalRunningTime"
name="p2TotalRunningTime" />

For Grinder:
<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_RUNNING_TIME" category="SAMPLE" id="Gp1TotalRunningTime"
name="p1TotalRunningTime" />

OKUMA America Corporation, 2017 Page 48


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

8.2.2.2 Period Operating Time

Total Operating Time: Total Length of time for which a main program has been executed.
Length of time the main program has been executed in the machine lock mode or dry run mode (NC lathe) is not
counted.
(OPERATING = CUTTING + Not cutting)

Machining Center:
<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_OPERATING_TIME" category="SAMPLE" id="Mp1TotalOperatingTime"
name="p1TotalOperatingTime" />

Lathe:
<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_OPERATING_TIME" category="SAMPLE" id="LpTotalOperatingTime"
name="pTotalOperatingTime" />

Two sides Lathe:


<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_OPERATING_TIME" category="SAMPLE" id="L2p1TotalOperatingTime"
name="p1TotalOperatingTime" />
<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_OPERATING_TIME" category="SAMPLE" id="L2p2TotalOperatingTime"
name="p2TotalOperatingTime" />

Grinder:
<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_OPERATING_TIME" category="SAMPLE" id="Gp1TotalOperatingTime"
name="p1TotalOperatingTime" />

8.2.2.3 Period Cutting Time

Total Cutting Time: Total Length of time for which an axis has been moved at a cutting feedrate.
Length of time an axis has been moved at a cutting feedrate in the machine lock mode or dry run mode (NC lathe)
is not counted.

Machining Center:
<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_CUTTING_TIME" category="SAMPLE" id="Mp1TotalCuttingTime"
name="p1TotalCuttingTime" />

Lathe:
<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_CUTTING_TIME" category="SAMPLE" id="LpTotalCuttingTime"
name="pTotalCuttingTime" />

Two Sides Lathe:


<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_CUTTING_TIME" category="SAMPLE" id="L2p1TotalCuttingTime"
name="p1TotalCuttingTime" />

<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_CUTTING_TIME" category="SAMPLE" id="L2p2TotalCuttingTime"


name="p2TotalCuttingTime" />

Grinder:
<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_CUTTING_TIME" category="SAMPLE" id="Gp1TotalCuttingTime"
name="p1TotalCuttingTime" />

8.2.2.4 Period Spindle Run Time


Total length of time for which the spindle has been rotating is recorded.
Total length of time the spindle has been rotating in the machine lock mode is not recorded.

Machining Center:
<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_SPINDLE_RUN_TIME"
category="SAMPLE" id="Mp1TotalSpindleRunTime" name=" p1TotalSpindleRunTime " />
OKUMA America Corporation, 2017 Page 49
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Lathe:
<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_SPINDLE_RUN_TIME"
category="SAMPLE" id="LpTotalSpindleRunTime" name="pTotalSpindleRunTime"/>

Two Sides Lathe:


First side (R):
<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_SPINDLE_RUN_TIME"
category="SAMPLE" id="L2p1TotalSpindleRunTime" name=" p1TotalSpindleRunTime " />

Second side (L):


<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_SPINDLE_RUN_TIME"
category="SAMPLE" id="L2p2TotalSpindleRunTime" name=" p2TotalSpindleRunTime " />

Grinder:
<DataItem type="ACCUMULATED_TIME" subType="x:TOTAL_SPINDLE_RUN_TIME" category="SAMPLE"
id="Gp1TotalSpindleRunTime" name="p1TotalSpindleRunTime" />

8.2.3 Daily Running/Operating/Cutting/Spindle Run Time


All accumulated times are in seconds.

These custom tags are applicable to both Lathe and Machining Center machines.

Reference Accumulated Time in MacMan HMI on control:

OKUMA America Corporation, 2017 Page 50


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

8.2.3.1 Daily Running Time


Daily Running Time: Length of time for which power supply to the NC has been ON.
(Power ON (RUNNING) = OPERATING + NOT OPERATING)

Machining Center:
<DataItem type="ACCUMULATED_TIME" subType="x:RUNNING_TIME" category="SAMPLE" id="Mp1RunningTime"
name="p1RunningTime" />

Lathe:
<DataItem type="ACCUMULATED_TIME" subType="x:RUNNING_TIME" category="SAMPLE" id="LpRunningTime"
name="pRunningTime" />

Two sides Lathe:


<DataItem type="ACCUMULATED_TIME" subType="x:RUNNING_TIME" category="SAMPLE" id="L2p1RunningTime"
name="p1RunningTime" />

<DataItem type="ACCUMULATED_TIME" subType="x:RUNNING_TIME" category="SAMPLE" id="L2p2RunningTime"


name="p2RunningTime" />

Grinder:
<DataItem type="ACCUMULATED_TIME" subType="x:RUNNING_TIME" category="SAMPLE" id="Gp1RunningTime"
name="p1RunningTime" />

8.2.3.2 Daily Operating Time


Daily Operating Time: Length of time for which a main program has been executed.
Length of time the main program has been executed in the machine lock mode or dry run mode (NC lathe) is not
counted.
(OPERATING = CUTTING + Not cutting)
Machining Center:
<DataItem type="ACCUMULATED_TIME" subType="x:OPERATING_TIME" category="SAMPLE" id="Mp1OperatingTime"
name="p1OperatingTime" />

Lathe:
<DataItem type="ACCUMULATED_TIME" subType="x:OPERATING_TIME" category="SAMPLE" id="LpOperatingTime"
name="pOperatingTime" />

Two Sides Lathe:


<DataItem type="ACCUMULATED_TIME" subType="x:OPERATING_TIME" category="SAMPLE" id="L2p1OperatingTime"
name="p1OperatingTime" />

<DataItem type="ACCUMULATED_TIME" subType="x:OPERATING_TIME" category="SAMPLE" id="L2p2OperatingTime"


name="p2OperatingTime" />

Grinder:
<DataItem type="ACCUMULATED_TIME" subType="x:OPERATING_TIME" category="SAMPLE" id="Gp1OperatingTime"
name="p1OperatingTime" />

8.2.3.3 Daily Cutting Time


Daily Cutting Time: Length of time for which an axis has been moved at a cutting feedrate.
Length of time an axis has been moved at a cutting feedrate in the machine lock mode or dry run mode (NC lathe)
is not counted.

Machining Center:
<DataItem type="ACCUMULATED_TIME" subType="x:CUTTING_TIME" category="SAMPLE" id="Mp1CuttingTime"
name="p1CuttingTime" />
OKUMA America Corporation, 2017 Page 51
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Lathe:
<DataItem type="ACCUMULATED_TIME" subType="x:CUTTING_TIME" category="SAMPLE" id="LpCuttingTime"
name="pCuttingTime" />

Two Sides Lathe:


<DataItem type="ACCUMULATED_TIME" subType="x:CUTTING_TIME" category="SAMPLE" id="L2p1CuttingTime"
name="p1CuttingTime" />

<DataItem type="ACCUMULATED_TIME" subType="x:CUTTING_TIME" category="SAMPLE" id="L2p2CuttingTime"


name="p2CuttingTime" />

Grinder:
<DataItem type="ACCUMULATED_TIME" subType="x:CUTTING_TIME" category="SAMPLE" id="Gp1CuttingTime"
name="p1CuttingTime" />

8.2.3.4 Daily Spindle Run Time


Length of time for which the spindle has been rotating is recorded.
Length of time the spindle has been rotating in the machine lock mode is not recorded.

Machining Center:
<DataItem type="ACCUMULATED_TIME" subType="x:SPINDLE_RUN_TIME"
category="SAMPLE" id="Mp1SpindleRunTime" name="p1SpindleRunTime" />

Lathe:
<DataItem type="ACCUMULATED_TIME" subType="x:SPINDLE_RUN_TIME"
category="SAMPLE" id="LpSpindleRunTime" name="pSpindleRunTime"/>

Two Sides Lathe:


First side (R):
<DataItem type="ACCUMULATED_TIME" subType=" x:SPINDLE_RUN_TIME "
category="SAMPLE" id="L2p1SpindleRunTime" name=" p1SpindleRunTime " />

Second side (L):


<DataItem type="ACCUMULATED_TIME" subType=" x:SPINDLE_RUN_TIME "
category="SAMPLE" id="L2p2SpindleRunTime" name="p2SpindleRunTime" />

Grinder:
<DataItem type="ACCUMULATED_TIME" subType="x:SPINDLE_RUN_TIME" category="SAMPLE" id="Gp1SpindleRunTime"
name="p1SpindleRunTime" />

8.2.4 Variables
The following tags are defined as event and extended (custom) tags and will be available based on the current
version of MTConnect Adapter.
8.2.4.1 Common Variables
The value will be a collection of key-value pairs. The number of items will be defined in Tag Configuration screen.

In case of the value of common variable is EMPTY as shown in NC-HMI screen, the actual value reporting to the
agent will be x:Infinity where X is the common variable index.

8.2.4.1.1 Machining Center


<DataItem sampleRate="1000" type="e:VARIABLES" subType="x:COMMON" category="EVENT" id="Mp1CommonVariable"
name="p1CommonVariable"/>

8.2.4.1.2 Single Side Lathe


OKUMA America Corporation, 2017 Page 52
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<DataItem sampleRate="1000" type="e:VARIABLES" subType="x:COMMON" category="EVENT" id="Lp1CommonVariable"


name="p1CommonVariable"/>

8.2.4.1.3 Two sides Lathe


First machine or R side machine:
<DataItem sampleRate="1000" type="e:VARIABLES" subType="x:COMMON" category="EVENT" id="L2p1CommonVariable"
name="p1CommonVariable"/>

Second machine or L side machine:


<DataItem sampleRate="1000" type="e:VARIABLES" subType="x:COMMON" category="EVENT" id="L2p2CommonVariable"
name="p2CommonVariable"/>

8.2.4.1.4 Grinder
<DataItem sampleRate="1000" type="e:VARIABLES" subType="x:COMMON" category="EVENT" id="Gp1CommonVariable"
name="p1CommonVariable"/>

Sample output from agent for Common Variables with starting index from 1 and ending index at 20:

OKUMA America Corporation, 2017 Page 53


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<e:Variables dataItemId="p1CommonVariable" timestamp="2014-06-20T12:12:51.0427812Z" name="p1CommonVariable"


sequence="365" subType="x:COMMON">1:1E-07 2:0 3:0 4:0 5:0 6:0 7:0 8:0 9:0 10:0 11:0 12:0 13:0 14:0 15:0 16:0
17:Infinity 18:0 19:0 20:Infinity</e:Variables>

8.2.4.2 Current Workpiece Offset Variables


The current workpiece offset are for X, Y, Z, A, B, and C axis if applicable. It has default unit of millimeter for linear axes
such as X, Y, and Z, and degrees for rotary axes such as A, B, and C axis.

8.2.4.2.1 Machining Center


<DataItem type="e:VARIABLES" subType="x:WORKOFFSET_X_AXIS" category="EVENT" id="Mp1WorkOffsetXAxis"
name="p1WorkOffsetXAxis" units="MILLIMETER"/>
<DataItem type="e:VARIABLES" subType="x:WORKOFFSET_Y_AXIS" category="EVENT" id="Mp1WorkOffsetYAxis"
name="p1WorkOffsetYAxis" units="MILLIMETER"/>
<DataItem type="e:VARIABLES" subType="x:WORKOFFSET_Z_AXIS" category="EVENT" id="Mp1WorkOffsetZAxis"
name="p1WorkOffsetZAxis" units="MILLIMETER"/>
<DataItem type="e:VARIABLES" subType="x:WORKOFFSET_A_AXIS" category="EVENT" id="Mp1WorkOffsetAAxis"
name="p1WorkOffsetAAxis" units="DEGREE"/>
<DataItem type="e:VARIABLES" subType="x:WORKOFFSET_B_AXIS" category="EVENT" id="Mp1WorkOffsetBAxis"
name="p1WorkOffsetBAxis" units="DEGREE"/>
<DataItem type="e:VARIABLES" subType="x:WORKOFFSET_C_AXIS" category="EVENT" id="Mp1WorkOffsetCAxis"
name="p1WorkOffsetCAxis" units="DEGREE"/>

8.2.5 MacMan
The following tags are defined as event and extended (custom) tags.

8.2.5.1 Panel History


These tags will send out panel history data as it is recorded from MacMan on NC HMI screen as shown. Only one
record can be sent out at a time if there are some changes.
Note: MacMan only records while NC HMI has focus. As a result, MacMan will not record any keystroke while
other applications are in focus.
All “|” character will be converted to “PIPE” to be supported by MTConnect Agent, currently.

OKUMA America Corporation, 2017 Page 54


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Machining Center:
<DataItem sampleRate="1000" type="e:MACMAN" subType="x:PANEL_HISTORY" category="EVENT" id="Mp1MacManPanelHistory"
name="p1MacManPanelHistory"/>

Lathe:
<DataItem sampleRate="1000" type="e:MACMAN" subType="x:PANEL_HISTORY" category="EVENT" id="Lp1MacManPanelHistory"
name="p1MacManPanelHistory"/>

Two Sides Lathe:


R side machine:
<DataItem sampleRate="1000" type="e:MACMAN" subType="x:PANEL_HISTORY" category="EVENT"
id="L2p1MacManPanelHistory" name="p1MacManPanelHistory"/>

L side machine:
<DataItem sampleRate="1000" type="e:MACMAN" subType="x:PANEL_HISTORY" category="EVENT"
id="L2p2MacManPanelHistory" name="p2MacManPanelHistory"/>

Grinder:
<DataItem sampleRate="1000" type="e:MACMAN" subType="x:PANEL_HISTORY" category="EVENT" id="Gp1MacManPanelHistory"
name="p1MacManPanelHistory"/>

Sample Output from agent on first side of machine:


<e:Macman dataItemId="p1MacManPanelHistory" timestamp="2014-06-20T12:40:48.4996172Z" name="p1MacManPanelHistory"
sequence="2914" subType="x:PANEL_HISTORY">2014/06/20 08:40:45 F8[CLOSE] / No.2[COMMON VARIABLE]</e:Macman>

OKUMA America Corporation, 2017 Page 55


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

8.2.6 Machine Operation Panel Signals

8.2.6.1 Machine Lock


The following tags are custom MTConnect tags. When it is active the tag’s value is ON otherwise, it is OFF.

Machining Center:
<DataItem type="e:OUTPUT_SIGNAL" subType="x:MACHINE_LOCK" category="EVENT"
id="Mp1MachineOperationPanelOutputMachineLock" name="p1MachineOperationPanelOutputMachineLock"/>

Lathe:
<DataItem type="e:OUTPUT_SIGNAL" subType="x:MACHINE_LOCK" category="EVENT"
id="Lp1MachineOperationPanelOutputMachineLock" name="p1MachineOperationPanelOutputMachineLock"/>

Two Sides Lathe:


R side machine:
<DataItem type="e:OUTPUT_SIGNAL" subType="x:MACHINE_LOCK" category="EVENT"
id="L2p1MachineOperationPanelOutputMachineLock" name="p1MachineOperationPanelOutputMachineLock"/>

OKUMA America Corporation, 2017 Page 56


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

L side machine:
<DataItem type="e:OUTPUT_SIGNAL" subType="x:MACHINE_LOCK" category="EVENT"
id="L2p2MachineOperationPanelOutputMachineLock" name="p2MachineOperationPanelOutputMachineLock"/>

Grinder:
<DataItem type="e:OUTPUT_SIGNAL" subType="x:MACHINE_LOCK" category="EVENT"
id="Gp1MachineOperationPanelOutputMachineLock" name="p1MachineOperationPanelOutputMachineLock"/>

8.2.6.2 Dry Run


The following tag is custom MTConnect tag. When it is active the tag’s value is ON otherwise, it is OFF.

Machining Center:
<DataItem type="e:OUTPUT_SIGNAL" subType="x:DRY_RUN" category="EVENT" id="Mp1MachineOperationPanelOutputDryRun"
name="p1MachineOperationPanelOutputDryRun"/>

Lathe:
<DataItem type="e:OUTPUT_SIGNAL" subType="x:DRY_RUN" category="EVENT" id="Lp1MachineOperationPanelOutputDryRun"
name="p1MachineOperationPanelOutputDryRun"/>

Two Sides Lathe:


R side machine:
<DataItem type="e:OUTPUT_SIGNAL" subType="x:DRY_RUN" category="EVENT"
id="L2p1MachineOperationPanelOutputDryRun" name="p1MachineOperationPanelOutputDryRun"/>

L side machine:
<DataItem type="e:OUTPUT_SIGNAL" subType="x:DRY_RUN" category="EVENT"
id="L2p2MachineOperationPanelOutputDryRun" name="p2MachineOperationPanelOutputDryRun"/>

Grinder:
<DataItem type="e:OUTPUT_SIGNAL" subType="x:DRY_RUN" category="EVENT" id="Gp1MachineOperationPanelOutputDryRun"
name="p1MachineOperationPanelOutputDryRun"/>

8.2.7 Spindle Surface Speed


The following tags are custom MTConnect tags. It reports spindle surface speed

8.2.7.1 Lathe
Spindle Surface speed for path 1, 2, 3 related to first spindle
<DataItem type="e:SURFACE_SPEED" subType="x:PATH_1" category="SAMPLE" id="LS1SurfaceSpeedA"
name="S1SurfaceSpeedA" units="MILLIMETER/SECOND"/>
<DataItem type="e:SURFACE_SPEED" subType="x:PATH_2" category="SAMPLE" id="LS1SurfaceSpeedB"
name="S1SurfaceSpeedB" units="MILLIMETER/SECOND"/>
<DataItem type="e:SURFACE_SPEED" subType="x:PATH_3" category="SAMPLE" id="LS1SurfaceSpeedC"
name="S1SurfaceSpeedC" units="MILLIMETER/SECOND"/>

Spindle Surface speed for path 1, 2, 3 related to second spindle


<DataItem type="e:SURFACE_SPEED" subType="x:PATH_1" category="SAMPLE" id="LS2SurfaceSpeedA"
name="S2SurfaceSpeedA" units="MILLIMETER/SECOND"/>
<DataItem type="e:SURFACE_SPEED" subType="x:PATH_2" category="SAMPLE" id="LS2SurfaceSpeedB"
name="S2SurfaceSpeedB" units="MILLIMETER/SECOND"/>
OKUMA America Corporation, 2017 Page 57
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<DataItem type="e:SURFACE_SPEED" subType="x:PATH_3" category="SAMPLE" id="LS2SurfaceSpeedC"


name="S2SurfaceSpeedC" units="MILLIMETER/SECOND"/>

8.2.7.2 Lathe 2SP Machines


Spindle Surface speed for path 1 related to first spindle of first machine
<DataItem type="e:SURFACE_SPEED" subType="x:PATH_1" category="SAMPLE" id="L2S1SurfaceSpeedA"
name="S1SurfaceSpeedA" units="MILLIMETER/SECOND"/>

Spindle Surface speed for path 2 related to first spindle of second machine
<DataItem type="e:SURFACE_SPEED" subType="x:PATH_2" category="SAMPLE" id="L2S2SurfaceSpeedA"
name="S2SurfaceSpeedA" units="MILLIMETER/SECOND"/>

8.3 Tool Assets


Tool Asset will be available based on the version of MTConnect Adapter and only supports MTConnect 1.3 spec.

Tool Assets cannot be supported on P100II, all turning machines such as P200L/P300S/P300L controls with
special 8 Digits Tool ID option.

For P300S(LP) :
Tool Asset, Current Tool for A/B/C turret, and ToolAssetID tags will not be available when one of the following
conditions are met:
- Tool ID NC SPEC CODE (32,6) is ON
- TMIM NC SPEC CODE 2 (3,6) is OFF

For P300L:
Tool Asset, Current Tool for A/B/C turret, and ToolAssetID tags will not be available when the specification of
LTIM NC SPEC CODE 2 (27,2) is OFF.

Tool Assets do require Tool Life Management option spec on OSP-P controls to provide Cutting Tool Life
information.

Machining Center Tool Life Management option spec code: TLLF (21, 1)

OKUMA America Corporation, 2017 Page 58


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

OKUMA America Corporation, 2017 Page 59


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Lathe Tool Life Management option spec code: TLFC (21, 3)

The following tags can be supported in Tool Assets and can be varied per machine/control type:

<Assets>
<CuttingTool>
<CuttingToolLifeCycle>
<CutterStatus/>
<ToolLife/>
<ProgramToolGroup/>
<ProgramToolNumber/>
<Location/>
<CuttingItems>
<CuttingItem>
<ItemLife/>
<x:ItemCutterStatus/>
<x:ItemProgramToolGroup/>
</CuttingItem>
</CuttingItems>
</CuttingToolLifeCycle>
</CuttingTool>

OKUMA America Corporation, 2017 Page 60


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

</Assets>

The following tags are supported in Tool Assets if Tool Life Management is not available on the control:

<Assets>
<CuttingTool>
<CuttingToolLifeCycle>
<CutterStatus/>
<ProgramToolGroup/>
<ProgramToolNumber/>
<Location/>
</CuttingToolLifeCycle>
</CuttingTool>
</Assets>

There are extended tags defined specifically for OKUMA machines for multi-edges tool types which are:
<x:ItemCutterStatus/>
<x:ItemProgramToolGroup/>

A multi-edges tool can have tool life status and program tool group number assigned to each edge.

When pot number specified in Location tag is zero it implies that the tool is currently in the spindle.

Note: The actual number of available tags will be varied for each tool based on control type, machine
specification, and tool type as shown below per machine type.

8.3.1 Asset ID
Currently, Asset ID will be assigned automatically using Asset Tool ID and tool/station number.
Asset Tool ID is predefined as 123456 for all tool assets, and tool/station number will be varied based on control
type, machine spec., and tool type. Asset Tool ID can be changed in the Tag Configuration.

The table below shows how an Asset Id created to ensure a unique asset ID in the entire Tool Assets collection
per machine.

Note: It is necessary to use a unique Asset Tool ID per machine if multiple machines are configured to send data
to the same agent.

Controls Attached
Tool A B C
Number/ Turret - Turret - Turret -
Wheel Pot / Station Station Station
Asset Id Number Location No. No. No.
P200 L 123456.10C N/A N/A N/A N/A 10
123456.10B N/A N/A N/A 10 N/A
123456.10A N/A N/A 10 N/A N/A
P200 M 123456.100 100 1 N/A N/A N/A
P200/P300
M (Tool ID
Fixed ATC) 123456.1 N/A 1 N/A N/A N/A
P200/P300
M (Tool ID
Random 123456.100 100 1 N/A N/A N/A

OKUMA America Corporation, 2017 Page 61


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

ATC)

P300 L 123456.502 502 N/A N/A N/A 1


123456.501 501 N/A N/A 1 N/A
123456.500 500 N/A 1 N/A N/A
P300 M 123456.45678 45678 1 N/A N/A N/A
P300 S 123456.1001 1001 N/A N/A 1 N/A
123456.1000 1000 1 N/A N/A N/A
P300 G 123456.1 1 1 N/A N/A N/A

On P200 L control, there is no tool number assigned to each station for each turret. Therefore, the station
number is used instead of actual tool number for creating an asset ID. A letter is also attached to the asset ID per
turret to ensure unique asset ID on all stations. The system will report each station as a tool asset with or without
an attached tool.

On P300 controls, a tool is created but not attached to a magazine, or turret will not be considered a tool asset.
Meanwhile detaching a tool from its location is considered removing a tool asset from machine’s tool assets
collection.

On P300G controls, each wheel is considered as a tool.

8.3.2 Cutter Status

The cutter status of a tool depends on the condition of gauge and life status.

Cutter Status Gauges Life


AVAILABLE OK OK
BROKEN NG OK
EXPIRED OK NG
BROKEN & EXPIRED NG NG

The table below shows cutter status of a multi-edges tool based on status of individual tool edge. Individual item
cutter status is also reported per tool and machine type if supported.
<x:ItemCutterStatus>
<Status>EXPIRED</Status>
<Status>BROKEN</Status>
OKUMA America Corporation, 2017 Page 62
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

</x:ItemCutterStatus>

Cutter Status Logic:


Cutter Status Gauge (OK/NG) Life (OK/NG)
AVAILABLE No Broken Edge No Expired Edge
AVAILABLE At least one edge is neither broken nor expired.
BROKEN All Edges are broken N/A
EXPIRED N/A All Edges are expired
BROKEN & EXPIRED All edges are either broken or expired

8.3.2.1 Grinder
Only active tool/wheel number can be checked for its cutter status – AVAILABLE or EXPIRED
Active tool/wheel number will use one of the wheel data numbers and its status is determined as following:

Wheel Wheel Conditions


Cutter Status No. Data Wheel Manage Data
ACTIVE OUTSIDE
>=
AVAILABLE DIAMETER OUTSIDE DIAMETER - CHANGE
ACTIVE OUTSIDE
<
EXPIRED DIAMETER OUTSIDE DIAMETER - CHANGE
NOT
N/A N/A N/A
UNKNOWN ACTIVE

OKUMA America Corporation, 2017 Page 63


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

8.3.3 Output Tool Assets

http://IPAddress:port/assets

- IPAddress: localhost or IP address of running agent


- Port: Default to port 5000 of running agent. It can be changed in agent.cfg configuration file.

Examples:
http://localhost:5000/assets for getting all machine tool assets

8.3.4 P200 M

8.3.4.1 Standard Tool Life Management:

<?xml version="1.0" encoding="UTF-8"?>


<MTConnectAssets xmlns:m="urn:mtconnect.org:MTConnectAssets:1.3"
xmlns="urn:mtconnect.org:MTConnectAssets:1.3" xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance"
xmlns:x="urn:okuma.com:OkumaToolAssets:1.3" xsi:schemaLocation="urn:okuma.com:OkumaToolAssets:1.3
/schemas/OkumaToolAssets_1.3.xsd">
<Header creationTime="2014-11-03T19:50:46Z" sender="OKUMA-33FEA7808" instanceId="1415044217"
version="1.3.0.9" assetBufferSize="1024" assetCount="4"/>

OKUMA America Corporation, 2017 Page 64


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<Assets><CuttingTool serialNumber="1" toolId="XXX" timestamp="2014-11-03T19:48:32.8125000Z"


deviceUuid="OKUMA.MachiningCenter.123456" assetId="XXX.1">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="1" limit="0" type="MINUTES">1</ToolLife>
<ProgramToolGroup>100</ProgramToolGroup>
<ProgramToolNumber>1</ProgramToolNumber>
<Location negativeOverlap="1" positiveOverlap="1" type="POT">2</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="2" toolId="XXX" timestamp="2014-11-03T19:48:51.1093750Z"
deviceUuid="OKUMA.MachiningCenter.123456" assetId="XXX.2">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="1" limit="0" type="MINUTES">0</ToolLife>
<ProgramToolGroup>200</ProgramToolGroup>
<ProgramToolNumber>2</ProgramToolNumber>
<Location negativeOverlap="1" positiveOverlap="1" type="POT">5</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="3" toolId="XXX" timestamp="2014-11-03T19:49:15.6562500Z"
deviceUuid="OKUMA.MachiningCenter.123456" assetId="XXX.3">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="50" limit="0" type="PART_COUNT">30</ToolLife>
<ProgramToolGroup>300</ProgramToolGroup>
<ProgramToolNumber>3</ProgramToolNumber>
<Location negativeOverlap="1" positiveOverlap="1" type="POT">9</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="4" toolId="XXX" timestamp="2014-11-03T19:49:30.5625000Z"
deviceUuid="OKUMA.MachiningCenter.123456" assetId="XXX.4">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="1000" limit="0" type="PART_COUNT">50</ToolLife>
<ProgramToolGroup>400</ProgramToolGroup>
<ProgramToolNumber>4</ProgramToolNumber>
<Location negativeOverlap="1" positiveOverlap="1" type="POT">11</Location>
</CuttingToolLifeCycle>
</CuttingTool>
</Assets>
</MTConnectAssets>

OKUMA America Corporation, 2017 Page 65


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

8.3.4.2 Tool Life Management for 8 Digits Tool ID with Random ATC:
By default, the system only reports Program Tool Number as defined by program tool group and serial number of
each tool.
For example asset ID: 123456789.10
<ProgramToolNumber>679906085566</ProgramToolNumber>
where Group No: 67990608
Serial No: 5566

<?xml version="1.0" encoding="UTF-8"?>


<MTConnectAssets xmlns:m="urn:mtconnect.org:MTConnectAssets:1.3"
xmlns="urn:mtconnect.org:MTConnectAssets:1.3" xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance"
xmlns:x="urn:okuma.com:OkumaToolAssets:1.3" xsi:schemaLocation="urn:okuma.com:OkumaToolAssets:1.3
/schemas/OkumaToolAssets_1.3.xsd">
<Header creationTime="2014-11-05T01:43:58Z" sender="OKUMA-MA600" instanceId="1415003277"
version="1.3.0.9" assetBufferSize="1024" assetCount="18"/>
<Assets><CuttingTool serialNumber="10" toolId="123456789" timestamp="2014-11-05T01:43:17.7796768Z"
deviceUuid="OKUMA.MachiningCenter.123456" assetId="123456789.10">
<CuttingToolLifeCycle>
<CutterStatus>

OKUMA America Corporation, 2017 Page 66


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="531" limit="0" type="PART_COUNT">-531</ToolLife>
<ProgramToolGroup>67990608</ProgramToolGroup>
<ProgramToolNumber>679906085566</ProgramToolNumber>
<Location negativeOverlap="1" positiveOverlap="1" type="POT">10</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="8" toolId="123456789" timestamp="2014-11-05T01:43:17.7796768Z"
deviceUuid="OKUMA.MachiningCenter.123456" assetId="123456789.8">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="256" limit="0" type="PART_COUNT">-256</ToolLife>
<ProgramToolGroup>23351856</ProgramToolGroup>
<ProgramToolNumber>233518565411</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="POT">8</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="6" toolId="123456789" timestamp="2014-11-05T01:43:17.7796768Z"
deviceUuid="OKUMA.MachiningCenter.123456" assetId="123456789.6">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="749" limit="0" type="MINUTES">-749</ToolLife>
<ProgramToolGroup>86208600</ProgramToolGroup>
<ProgramToolNumber>862086003670</ProgramToolNumber>
<Location negativeOverlap="1" positiveOverlap="1" type="POT">6</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="4" toolId="123456789" timestamp="2014-11-05T01:43:17.7796768Z"
deviceUuid="OKUMA.MachiningCenter.123456" assetId="123456789.4">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="100" limit="0" type="MINUTES">-100</ToolLife>
<ProgramToolGroup>24987358</ProgramToolGroup>
<ProgramToolNumber>249873586692</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="POT">4</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="2" toolId="123456789" timestamp="2014-11-05T01:43:17.7796768Z"
deviceUuid="OKUMA.MachiningCenter.123456" assetId="123456789.2">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="890" limit="0" type="PART_COUNT">-890</ToolLife>
<ProgramToolGroup>13681049</ProgramToolGroup>
<ProgramToolNumber>136810499154</ProgramToolNumber>
<Location negativeOverlap="1" positiveOverlap="1" type="POT">2</Location>
</CuttingToolLifeCycle>
</CuttingTool>

OKUMA America Corporation, 2017 Page 67


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

</MTConnectAssets>

OKUMA America Corporation, 2017 Page 68


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

8.3.4.3 Tool Life Management for 8 Digits Tool ID with Fixed ATC:
By default, the system only reports Program Tool Number as define by program tool group and serial number of
each tool.
For example Asset ID: 123456.10
<ProgramToolNumber>602229803820</ProgramToolNumber>
where Group No: 60222980
Serial No: 3820

<?xml version="1.0" encoding="UTF-8"?>


<MTConnectAssets xmlns:m="urn:mtconnect.org:MTConnectAssets:1.3"
xmlns="urn:mtconnect.org:MTConnectAssets:1.3" xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance"
xmlns:x="urn:okuma.com:OkumaToolAssets:1.3" xsi:schemaLocation="urn:okuma.com:OkumaToolAssets:1.3
/schemas/OkumaToolAssets_1.3.xsd">
<Header creationTime="2014-11-05T02:12:58Z" sender="OKUMAOK-0SGH2MN" instanceId="1415078532"
version="1.3.0.9" assetBufferSize="1024" assetCount="5"/>
<Assets>
<CuttingTool serialNumber="10" toolId="123456" timestamp="2014-11-04T07:03:01.8261718Z"
deviceUuid="OKUMA.MachiningCenter.123456" assetId="123456.10">
<CuttingToolLifeCycle>

OKUMA America Corporation, 2017 Page 69


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<CutterStatus>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="120" limit="0" type="PART_COUNT">-120</ToolLife>
<ProgramToolGroup>60222980</ProgramToolGroup>
<ProgramToolNumber>602229803820</ProgramToolNumber>
<Location negativeOverlap="1" positiveOverlap="1" type="POT">10</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="8" toolId="123456" timestamp="2014-11-04T07:03:01.8261718Z"
deviceUuid="OKUMA.MachiningCenter.123456" assetId="123456.8">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="937" limit="0" type="MINUTES">-937</ToolLife>
<ProgramToolGroup>69086880</ProgramToolGroup>
<ProgramToolNumber>690868800035</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="POT">8</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="6" toolId="123456" timestamp="2014-11-04T07:03:01.8261718Z"
deviceUuid="OKUMA.MachiningCenter.123456" assetId="123456.6">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="781" limit="0" type="PART_COUNT">-781</ToolLife>
<ProgramToolGroup>28476066</ProgramToolGroup>
<ProgramToolNumber>284760668006</ProgramToolNumber>
<Location negativeOverlap="1" positiveOverlap="1" type="POT">6</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="4" toolId="123456" timestamp="2014-11-04T07:03:01.8261718Z"
deviceUuid="OKUMA.MachiningCenter.123456" assetId="123456.4">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="714" limit="0" type="MINUTES">-714</ToolLife>
<ProgramToolGroup>55059236</ProgramToolGroup>
<ProgramToolNumber>550592369609</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="POT">4</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="2" toolId="123456" timestamp="2014-11-04T07:03:01.8261718Z"
deviceUuid="OKUMA.MachiningCenter.123456" assetId="123456.2">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="824" limit="0" type="PART_COUNT">-824</ToolLife>
<ProgramToolGroup>61696500</ProgramToolGroup>
<ProgramToolNumber>616965007860</ProgramToolNumber>
<Location negativeOverlap="1" positiveOverlap="1" type="POT">2</Location>
</CuttingToolLifeCycle>
</CuttingTool>
OKUMA America Corporation, 2017 Page 70
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

</Assets>
</MTConnectAssets>

8.3.5 P200 L

8.3.5.1 Standard Tool Life Management and Tool Life Management 2 (optional)

<?xml version="1.0" encoding="UTF-8"?>


<MTConnectAssets xmlns:m="urn:mtconnect.org:MTConnectAssets:1.3"
xmlns="urn:mtconnect.org:MTConnectAssets:1.3" xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance"
xmlns:x="urn:okuma.com:OkumaToolAssets:1.3" xsi:schemaLocation="urn:okuma.com:OkumaToolAssets:1.3
/schemas/OkumaToolAssets_1.3.xsd">
<Header creationTime="2014-11-05T02:17:51Z" sender="OKUMA-AA24F6A11" instanceId="1415153109"
version="1.3.0.9" assetBufferSize="1024" assetCount="20"/>
<Assets><CuttingTool serialNumber="100" toolId="123456" timestamp="2014-11-05T02:14:19.9608912Z"
deviceUuid="OKUMA.Lathe.123456" assetId="123456.100">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
OKUMA America Corporation, 2017 Page 71
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<ToolLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ToolLife>


<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>0</ProgramToolGroup>
<ProgramToolNumber>100</ProgramToolNumber>
<Location negativeOverlap="1" positiveOverlap="1" type="POT">5</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="12B" toolId="123456" timestamp="2014-11-05T02:05:09.419251Z"
deviceUuid="OKUMA.Lathe.123456" assetId="123456.12B">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="12" limit="0" type="PART_COUNT">12</ToolLife>
<ToolLife countDirection="UP" initial="12" limit="0" type="MINUTES">12</ToolLife>
<ToolLife countDirection="UP" initial="0.12" limit="0" type="WEAR">0.12</ToolLife>
<ProgramToolGroup>12</ProgramToolGroup>
<ProgramToolNumber>12</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">12</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="11B" toolId="123456" timestamp="2014-11-05T02:05:09.419251Z"
deviceUuid="OKUMA.Lathe.123456" assetId="123456.11B">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="11" limit="0" type="PART_COUNT">11</ToolLife>
<ToolLife countDirection="UP" initial="11" limit="0" type="MINUTES">11</ToolLife>
<ToolLife countDirection="UP" initial="0.11" limit="0" type="WEAR">0.11</ToolLife>
<ProgramToolGroup>11</ProgramToolGroup>
<ProgramToolNumber>11</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">11</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="10B" toolId="123456" timestamp="2014-11-05T02:05:09.419251Z"
deviceUuid="OKUMA.Lathe.123456" assetId="123456.10B">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="10" limit="0" type="PART_COUNT">10</ToolLife>
<ToolLife countDirection="UP" initial="10" limit="0" type="MINUTES">10</ToolLife>
<ToolLife countDirection="UP" initial="0.1" limit="0" type="WEAR">0.1</ToolLife>
<ProgramToolGroup>10</ProgramToolGroup>
<ProgramToolNumber>10</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">10</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="9B" toolId="123456" timestamp="2014-11-05T02:05:09.419251Z"
deviceUuid="OKUMA.Lathe.123456" assetId="123456.9B">
<CuttingToolLifeCycle>
<CutterStatus>
OKUMA America Corporation, 2017 Page 72
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<Status>EXPIRED</Status>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="9" limit="0" type="PART_COUNT">9</ToolLife>
<ToolLife countDirection="UP" initial="9" limit="0" type="MINUTES">9</ToolLife>
<ToolLife countDirection="UP" initial="0.09" limit="0" type="WEAR">0.09</ToolLife>
<ProgramToolGroup>9</ProgramToolGroup>
<ProgramToolNumber>9</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">9</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="8B" toolId="123456" timestamp="2014-11-05T02:05:09.419251Z"
deviceUuid="OKUMA.Lathe.123456" assetId="123456.8B">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="8" limit="0" type="PART_COUNT">8</ToolLife>
<ToolLife countDirection="UP" initial="8" limit="0" type="MINUTES">8</ToolLife>
<ToolLife countDirection="UP" initial="0.08" limit="0" type="WEAR">0.08</ToolLife>
<ProgramToolGroup>8</ProgramToolGroup>
<ProgramToolNumber>8</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">8</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="7B" toolId="123456" timestamp="2014-11-05T02:05:09.419251Z"
deviceUuid="OKUMA.Lathe.123456" assetId="123456.7B">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="7" limit="0" type="PART_COUNT">7</ToolLife>
<ToolLife countDirection="UP" initial="7" limit="0" type="MINUTES">7</ToolLife>
<ToolLife countDirection="UP" initial="0.07" limit="0" type="WEAR">0.07</ToolLife>
<ProgramToolGroup>7</ProgramToolGroup>
<ProgramToolNumber>7</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">7</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="6B" toolId="123456" timestamp="2014-11-05T02:05:09.419251Z"
deviceUuid="OKUMA.Lathe.123456" assetId="123456.6B">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="6" limit="0" type="PART_COUNT">6</ToolLife>
<ToolLife countDirection="UP" initial="6" limit="0" type="MINUTES">6</ToolLife>
<ToolLife countDirection="UP" initial="0.06" limit="0" type="WEAR">0.06</ToolLife>
<ProgramToolGroup>6</ProgramToolGroup>
<ProgramToolNumber>6</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">6</Location>
</CuttingToolLifeCycle>
</CuttingTool>

OKUMA America Corporation, 2017 Page 73


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<CuttingTool serialNumber="5B" toolId="123456" timestamp="2014-11-05T02:05:09.419251Z"


deviceUuid="OKUMA.Lathe.123456" assetId="123456.5B">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="5" limit="0" type="PART_COUNT">5</ToolLife>
<ToolLife countDirection="UP" initial="5" limit="0" type="MINUTES">5</ToolLife>
<ToolLife countDirection="UP" initial="0.05" limit="0" type="WEAR">0.05</ToolLife>
<ProgramToolGroup>5</ProgramToolGroup>
<ProgramToolNumber>5</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">5</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="4B" toolId="123456" timestamp="2014-11-05T02:05:09.419251Z"
deviceUuid="OKUMA.Lathe.123456" assetId="123456.4B">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="4" limit="0" type="PART_COUNT">4</ToolLife>
<ToolLife countDirection="UP" initial="4" limit="0" type="MINUTES">4</ToolLife>
<ToolLife countDirection="UP" initial="0.04" limit="0" type="WEAR">0.04</ToolLife>
<ProgramToolGroup>4</ProgramToolGroup>
<ProgramToolNumber>4</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">4</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="3B" toolId="123456" timestamp="2014-11-05T02:05:09.419251Z"
deviceUuid="OKUMA.Lathe.123456" assetId="123456.3B">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="3" limit="0" type="PART_COUNT">3</ToolLife>
<ToolLife countDirection="UP" initial="3" limit="0" type="MINUTES">3</ToolLife>
<ToolLife countDirection="UP" initial="0.03" limit="0" type="WEAR">0.03</ToolLife>
<ProgramToolGroup>3</ProgramToolGroup>
<ProgramToolNumber>3</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">3</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="2B" toolId="123456" timestamp="2014-11-05T02:05:09.419251Z"
deviceUuid="OKUMA.Lathe.123456" assetId="123456.2B">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="2" limit="0" type="PART_COUNT">2</ToolLife>
<ToolLife countDirection="UP" initial="2" limit="0" type="MINUTES">2</ToolLife>
<ToolLife countDirection="UP" initial="0.02" limit="0" type="WEAR">0.02</ToolLife>
<ProgramToolGroup>2</ProgramToolGroup>
<ProgramToolNumber>2</ProgramToolNumber>
OKUMA America Corporation, 2017 Page 74
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<Location negativeOverlap="0" positiveOverlap="0" type="STATION">2</Location>


</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="1B" toolId="123456" timestamp="2014-11-05T02:05:09.419251Z"
deviceUuid="OKUMA.Lathe.123456" assetId="123456.1B">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="1" limit="0" type="PART_COUNT">1</ToolLife>
<ToolLife countDirection="UP" initial="1" limit="0" type="MINUTES">1</ToolLife>
<ToolLife countDirection="UP" initial="0.01" limit="0" type="WEAR">0.01</ToolLife>
<ProgramToolGroup>1</ProgramToolGroup>
<ProgramToolNumber>1</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">1</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="201" toolId="123456" timestamp="2014-11-05T02:02:32.1731424Z"
deviceUuid="OKUMA.Lathe.123456" assetId="123456.201">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>BROKEN</Status>
<Status>EXPIRED</Status>
</CutterStatus>
<ProgramToolNumber>201</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="POT">1</Location>
<CuttingItems count="8">
<CuttingItem indices="1">
<ItemLife countDirection="UP" initial="0" limit="0" type="PART_COUNT" warning="0">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="MINUTES" warning="0">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="WEAR" warning="0">0</ItemLife>
<x:ItemCutterStatus><Status>EXPIRED</Status><Status>BROKEN</Status></x:ItemCutterStatus>
<x:ItemProgramToolGroup>201</x:ItemProgramToolGroup>
</CuttingItem>
<CuttingItem indices="2">
<ItemLife countDirection="UP" initial="0" limit="0" type="PART_COUNT" warning="0">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="MINUTES" warning="0">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="WEAR" warning="0">0</ItemLife>
<x:ItemCutterStatus><Status>EXPIRED</Status><Status>BROKEN</Status></x:ItemCutterStatus>
<x:ItemProgramToolGroup>201</x:ItemProgramToolGroup>
</CuttingItem>
<CuttingItem indices="3">
<ItemLife countDirection="UP" initial="0" limit="0" type="PART_COUNT" warning="0">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="MINUTES" warning="0">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="WEAR" warning="0">0</ItemLife>
<x:ItemCutterStatus><Status>EXPIRED</Status><Status>BROKEN</Status></x:ItemCutterStatus>
<x:ItemProgramToolGroup>201</x:ItemProgramToolGroup>
</CuttingItem>
<CuttingItem indices="4">
<ItemLife countDirection="UP" initial="0" limit="0" type="PART_COUNT" warning="0">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="MINUTES" warning="0">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="WEAR" warning="0">0</ItemLife>
<x:ItemCutterStatus><Status>EXPIRED</Status><Status>BROKEN</Status></x:ItemCutterStatus>
<x:ItemProgramToolGroup>201</x:ItemProgramToolGroup>
</CuttingItem>
<CuttingItem indices="5">
OKUMA America Corporation, 2017 Page 75
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<ItemLife countDirection="UP" initial="0" limit="0" type="PART_COUNT" warning="0">0</ItemLife>


<ItemLife countDirection="UP" initial="0" limit="0" type="MINUTES" warning="0">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="WEAR" warning="0">0</ItemLife>
<x:ItemCutterStatus><Status>EXPIRED</Status><Status>BROKEN</Status></x:ItemCutterStatus>
<x:ItemProgramToolGroup>201</x:ItemProgramToolGroup>
</CuttingItem>
<CuttingItem indices="6">
<ItemLife countDirection="UP" initial="0" limit="0" type="PART_COUNT" warning="0">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="MINUTES" warning="0">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="WEAR" warning="0">0</ItemLife>
<x:ItemCutterStatus><Status>EXPIRED</Status><Status>BROKEN</Status></x:ItemCutterStatus>
<x:ItemProgramToolGroup>201</x:ItemProgramToolGroup>
</CuttingItem>
<CuttingItem indices="7">
<ItemLife countDirection="UP" initial="0" limit="0" type="PART_COUNT" warning="0">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="MINUTES" warning="0">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="WEAR" warning="0">0</ItemLife>
<x:ItemCutterStatus><Status>EXPIRED</Status><Status>BROKEN</Status></x:ItemCutterStatus>
<x:ItemProgramToolGroup>201</x:ItemProgramToolGroup>
</CuttingItem>
<CuttingItem indices="8">
<ItemLife countDirection="UP" initial="0" limit="0" type="PART_COUNT" warning="0">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="MINUTES" warning="0">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="WEAR" warning="0">0</ItemLife>
<x:ItemCutterStatus><Status>EXPIRED</Status><Status>BROKEN</Status></x:ItemCutterStatus>
<x:ItemProgramToolGroup>201</x:ItemProgramToolGroup>
</CuttingItem>
</CuttingItems>
</CuttingToolLifeCycle>
</CuttingTool>
</Assets>
</MTConnectAssets>

ATC Tool Data:

OKUMA America Corporation, 2017 Page 76


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Tool Life Management 2 for H1 Turret or tools in ATC table:

OKUMA America Corporation, 2017 Page 77


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Standard Tool Life Management for B Turret:

8.3.5.2 Standard Tool Life Management and Double Tooling spec ON:

<?xml version="1.0" encoding="UTF-8"?>


<MTConnectAssets xmlns:m="urn:mtconnect.org:MTConnectAssets:1.3"
xmlns="urn:mtconnect.org:MTConnectAssets:1.3" xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance"
xmlns:x="urn:okuma.com:OkumaToolAssets:1.3" xsi:schemaLocation="urn:okuma.com:OkumaToolAssets:1.3
/schemas/OkumaToolAssets_1.3.xsd">
<Header creationTime="2004-02-19T12:04:16Z" sender="OKUMA-270F94457" instanceId="1077124937"
version="1.3.0.9" assetBufferSize="1024" assetCount="48"/>
<Assets><CuttingTool serialNumber="2A" toolId="54321" timestamp="2004-02-19T12:04:03.173726Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.2A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="200" limit="0" type="PART_COUNT">20</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>2</ProgramToolGroup>
<ProgramToolNumber>2</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">2</Location>
</CuttingToolLifeCycle>
OKUMA America Corporation, 2017 Page 78
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

</CuttingTool>
<CuttingTool serialNumber="29A" toolId="54321" timestamp="2004-02-19T12:02:44.310326Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.29A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="290" limit="0" type="PART_COUNT">29</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>29</ProgramToolGroup>
<ProgramToolNumber>29</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">9</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="30A" toolId="54321" timestamp="2004-02-19T12:02:25.132750Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.30A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="300" limit="0" type="PART_COUNT">30</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>30</ProgramToolGroup>
<ProgramToolNumber>30</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">10</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="31A" toolId="54321" timestamp="2004-02-19T12:02:13.025340Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.31A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="310" limit="0" type="PART_COUNT">31</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>31</ProgramToolGroup>
<ProgramToolNumber>31</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">11</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="32A" toolId="54321" timestamp="2004-02-19T12:02:05.784929Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.32A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="320" limit="0" type="PART_COUNT">32</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>32</ProgramToolGroup>
<ProgramToolNumber>32</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">12</Location>
</CuttingToolLifeCycle>
</CuttingTool>
OKUMA America Corporation, 2017 Page 79
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<CuttingTool serialNumber="7A" toolId="54321" timestamp="2004-02-19T12:01:39.346913Z"


deviceUuid="OKUMA.Lathe.123456" assetId="54321.7A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>0</ProgramToolGroup>
<ProgramToolNumber>7</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">7</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="6A" toolId="54321" timestamp="2004-02-19T12:01:29.703046Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.6A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="600" limit="0" type="PART_COUNT">60</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>6</ProgramToolGroup>
<ProgramToolNumber>6</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">6</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="5A" toolId="54321" timestamp="2004-02-19T12:01:27.299590Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.5A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="500" limit="0" type="PART_COUNT">50</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>5</ProgramToolGroup>
<ProgramToolNumber>5</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">5</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="3A" toolId="54321" timestamp="2004-02-19T12:01:22.462635Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.3A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="300" limit="0" type="PART_COUNT">30</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>3</ProgramToolGroup>
<ProgramToolNumber>3</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">3</Location>
</CuttingToolLifeCycle>
</CuttingTool>
OKUMA America Corporation, 2017 Page 80
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<CuttingTool serialNumber="1A" toolId="54321" timestamp="2004-02-19T12:01:15.222224Z"


deviceUuid="OKUMA.Lathe.123456" assetId="54321.1A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="100" limit="0" type="PART_COUNT">10</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>1</ProgramToolGroup>
<ProgramToolNumber>1</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">1</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="4A" toolId="54321" timestamp="2004-02-19T12:01:00.721372Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.4A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="400" limit="0" type="PART_COUNT">40</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>4</ProgramToolGroup>
<ProgramToolNumber>4</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">4</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="28A" toolId="54321" timestamp="2004-02-18T17:23:21.575056Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.28A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>0</ProgramToolGroup>
<ProgramToolNumber>28</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">8</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="27A" toolId="54321" timestamp="2004-02-18T17:23:21.575056Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.27A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>0</ProgramToolGroup>
<ProgramToolNumber>27</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">7</Location>
</CuttingToolLifeCycle>
</CuttingTool>

OKUMA America Corporation, 2017 Page 81


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<CuttingTool serialNumber="26A" toolId="54321" timestamp="2004-02-18T17:23:21.575056Z"


deviceUuid="OKUMA.Lathe.123456" assetId="54321.26A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>0</ProgramToolGroup>
<ProgramToolNumber>26</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">6</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="25A" toolId="54321" timestamp="2004-02-18T17:23:21.575056Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.25A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>0</ProgramToolGroup>
<ProgramToolNumber>25</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">5</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="24A" toolId="54321" timestamp="2004-02-18T17:23:21.575056Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.24A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>0</ProgramToolGroup>
<ProgramToolNumber>24</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">4</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="23A" toolId="54321" timestamp="2004-02-18T17:23:21.565041Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.23A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>0</ProgramToolGroup>
<ProgramToolNumber>23</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">3</Location>
</CuttingToolLifeCycle>
</CuttingTool>

OKUMA America Corporation, 2017 Page 82


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<CuttingTool serialNumber="22A" toolId="54321" timestamp="2004-02-18T17:23:21.565041Z"


deviceUuid="OKUMA.Lathe.123456" assetId="54321.22A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>0</ProgramToolGroup>
<ProgramToolNumber>22</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">2</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="21A" toolId="54321" timestamp="2004-02-18T17:23:21.565041Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.21A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>0</ProgramToolGroup>
<ProgramToolNumber>21</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">1</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="12A" toolId="54321" timestamp="2004-02-18T17:23:21.565041Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.12A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>0</ProgramToolGroup>
<ProgramToolNumber>12</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">12</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="11A" toolId="54321" timestamp="2004-02-18T17:23:21.565041Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.11A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>0</ProgramToolGroup>
<ProgramToolNumber>11</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">11</Location>
</CuttingToolLifeCycle>
</CuttingTool>

OKUMA America Corporation, 2017 Page 83


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<CuttingTool serialNumber="10A" toolId="54321" timestamp="2004-02-18T17:23:21.565041Z"


deviceUuid="OKUMA.Lathe.123456" assetId="54321.10A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>0</ProgramToolGroup>
<ProgramToolNumber>10</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">10</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="9A" toolId="54321" timestamp="2004-02-18T17:23:21.565041Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.9A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>0</ProgramToolGroup>
<ProgramToolNumber>9</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">9</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="8A" toolId="54321" timestamp="2004-02-18T17:23:21.565041Z"
deviceUuid="OKUMA.Lathe.123456" assetId="54321.8A">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>0</ProgramToolGroup>
<ProgramToolNumber>8</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">8</Location>
</CuttingToolLifeCycle>
</CuttingTool>
</Assets>
</MTConnectAssets>

OKUMA America Corporation, 2017 Page 84


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

OKUMA America Corporation, 2017 Page 85


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

8.3.6 P300 S(LP)


<?xml version="1.0" encoding="UTF-8"?>
<MTConnectAssets xmlns:m="urn:mtconnect.org:MTConnectAssets:1.3"
xmlns="urn:mtconnect.org:MTConnectAssets:1.3" xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance"
xmlns:x="urn:okuma.com:OkumaToolAssets:1.3" xsi:schemaLocation="urn:okuma.com:OkumaToolAssets:1.3
/schemas/OkumaToolAssets_1.3.xsd">
<Header creationTime="2014-11-17T16:38:45Z" sender="DLT-LHUYNH32" instanceId="1416242285"
version="1.3.0.9" assetBufferSize="1024" assetCount="3"/>
<Assets><CuttingTool serialNumber="5000" toolId="9876543210" timestamp="2014-11-17T16:28:05.8760095Z"
deviceUuid="OKUMA.Lathe.123456" assetId="9876543210.5000">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ProgramToolNumber>5000</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">1</Location>
<CuttingItems count="3">
<CuttingItem indices="1">
<ItemLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ItemLife>
<x:ItemCutterStatus><Status>AVAILABLE</Status></x:ItemCutterStatus>
<x:ItemProgramToolGroup>0</x:ItemProgramToolGroup>
</CuttingItem>
OKUMA America Corporation, 2017 Page 86
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<CuttingItem indices="4">
<ItemLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ItemLife>
<x:ItemCutterStatus><Status>AVAILABLE</Status></x:ItemCutterStatus>
<x:ItemProgramToolGroup>0</x:ItemProgramToolGroup>
</CuttingItem>
<CuttingItem indices="8">
<ItemLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ItemLife>
<x:ItemCutterStatus><Status>AVAILABLE</Status></x:ItemCutterStatus>
<x:ItemProgramToolGroup>0</x:ItemProgramToolGroup>
</CuttingItem>
</CuttingItems>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="200" toolId="9876543210" timestamp="2014-11-17T16:28:05.7409960Z"
deviceUuid="OKUMA.Lathe.123456" assetId="9876543210.200">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ProgramToolNumber>200</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="POT">10</Location>
<CuttingItems count="4">
<CuttingItem indices="1">
<ItemLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ItemLife>
<x:ItemCutterStatus><Status>AVAILABLE</Status></x:ItemCutterStatus>
<x:ItemProgramToolGroup>0</x:ItemProgramToolGroup>
</CuttingItem>
<CuttingItem indices="2">
<ItemLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ItemLife>
<x:ItemCutterStatus><Status>AVAILABLE</Status></x:ItemCutterStatus>
<x:ItemProgramToolGroup>0</x:ItemProgramToolGroup>
</CuttingItem>
<CuttingItem indices="3">
<ItemLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ItemLife>
<x:ItemCutterStatus><Status>AVAILABLE</Status></x:ItemCutterStatus>
<x:ItemProgramToolGroup>0</x:ItemProgramToolGroup>
</CuttingItem>
<CuttingItem indices="4">
<ItemLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ItemLife>
<ItemLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ItemLife>
<x:ItemCutterStatus><Status>AVAILABLE</Status></x:ItemCutterStatus>
<x:ItemProgramToolGroup>0</x:ItemProgramToolGroup>
</CuttingItem>
</CuttingItems>
</CuttingToolLifeCycle>
</CuttingTool>
OKUMA America Corporation, 2017 Page 87
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

<CuttingTool serialNumber="100" toolId="9876543210" timestamp="2014-11-17T16:28:05.7409960Z"


deviceUuid="OKUMA.Lathe.123456" assetId="9876543210.100">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="0" limit="0" type="PART_COUNT">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="MINUTES">0</ToolLife>
<ToolLife countDirection="UP" initial="0" limit="0" type="WEAR">0</ToolLife>
<ProgramToolGroup>0</ProgramToolGroup>
<ProgramToolNumber>100</ProgramToolNumber>
<Location negativeOverlap="1" positiveOverlap="1" type="POT">0</Location>
</CuttingToolLifeCycle>
</CuttingTool>
</Assets>
</MTConnectAssets>

Tool Data:

OKUMA America Corporation, 2017 Page 88


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

8.3.7 P300 S(MP)/ P300M

<?xml version="1.0" encoding="UTF-8"?>


<MTConnectAssets xmlns:m="urn:mtconnect.org:MTConnectAssets:1.3"
xmlns="urn:mtconnect.org:MTConnectAssets:1.3" xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance"
xmlns:x="urn:okuma.com:OkumaToolAssets:1.3" xsi:schemaLocation="urn:okuma.com:OkumaToolAssets:1.3
/schemas/OkumaToolAssets_1.3.xsd">
<Header creationTime="2014-11-05T19:26:31Z" sender="OKUMAOK-BD80UIE" instanceId="1415215464"
version="1.3.0.9" assetBufferSize="1024" assetCount="2"/>
<Assets><CuttingTool serialNumber="1" toolId="123456" timestamp="2014-11-05T19:23:35.6552734Z"
deviceUuid="OKUMA.MachiningCenter.123456" assetId="123456.1">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="100" limit="0" type="MINUTES">20</ToolLife>
<ProgramToolGroup>100</ProgramToolGroup>
<ProgramToolNumber>1</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="POT">10</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="8468665" toolId="123456" timestamp="2014-11-05T19:23:35.6552734Z"
deviceUuid="OKUMA.MachiningCenter.123456" assetId="123456.8468665">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="1000" limit="0" type="PART_COUNT">400</ToolLife>
<ProgramToolGroup>523</ProgramToolGroup>
<ProgramToolNumber>8468665</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="POT">0</Location>
</CuttingToolLifeCycle>
</CuttingTool>
</Assets>
</MTConnectAssets>

OKUMA America Corporation, 2017 Page 89


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Tool Data:

8.3.8 P300 L
<?xml version="1.0" encoding="UTF-8"?>
<MTConnectAssets xmlns:m="urn:mtconnect.org:MTConnectAssets:1.3"
xmlns="urn:mtconnect.org:MTConnectAssets:1.3" xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance"
xmlns:x="urn:okuma.com:OkumaToolAssets:1.3" xsi:schemaLocation="urn:okuma.com:OkumaToolAssets:1.3
/schemas/OkumaToolAssets_1.3.xsd">
<Header creationTime="2014-11-04T18:30:53Z" sender="OKUMA-FD4D28845" instanceId="1415030042"
version="1.3.0.9" assetBufferSize="1024" assetCount="3"/>
<Assets><CuttingTool serialNumber="500" toolId="123456" timestamp="2014-11-03T15:56:27.562500Z"
deviceUuid="OKUMA.Lathe.123456" assetId="123456.500">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="1" limit="0" type="PART_COUNT">1</ToolLife>
<ToolLife countDirection="UP" initial="1" limit="0" type="MINUTES">1</ToolLife>
<ToolLife countDirection="UP" initial="0.01" limit="0" type="WEAR">0.01</ToolLife>
<ProgramToolGroup>1</ProgramToolGroup>
<ProgramToolNumber>1</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">1</Location>
<CuttingItems count="3">
<CuttingItem indices="1"/>
<CuttingItem indices="4"/>
<CuttingItem indices="8"/>
</CuttingItems>

OKUMA America Corporation, 2017 Page 90


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="200" toolId="123456" timestamp="2014-11-03T15:56:06.984375Z"
deviceUuid="OKUMA.Lathe.123456" assetId="123456.200">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="1" limit="0" type="PART_COUNT">1</ToolLife>
<ToolLife countDirection="UP" initial="1" limit="0" type="MINUTES">1</ToolLife>
<ToolLife countDirection="UP" initial="0.01" limit="0" type="WEAR">0.01</ToolLife>
<ProgramToolGroup>1</ProgramToolGroup>
<ProgramToolNumber>1</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">1</Location>
<CuttingItems count="1">
<CuttingItem indices="1"/>
</CuttingItems>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="100" toolId="123456" timestamp="2014-11-03T15:54:02.921875Z"
deviceUuid="OKUMA.Lathe.123456" assetId="123456.100">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>EXPIRED</Status>
<Status>BROKEN</Status>
</CutterStatus>
<ToolLife countDirection="UP" initial="1000" limit="0" type="PART_COUNT">1000</ToolLife>
<ToolLife countDirection="UP" initial="1" limit="0" type="MINUTES">1</ToolLife>
<ToolLife countDirection="UP" initial="0.01" limit="0" type="WEAR">0.01</ToolLife>
<ProgramToolGroup>1</ProgramToolGroup>
<ProgramToolNumber>1</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="STATION">1</Location>
<CuttingItems count="4">
<CuttingItem indices="1"/>
<CuttingItem indices="2"/>
<CuttingItem indices="3"/>
<CuttingItem indices="4"/>
</CuttingItems>
</CuttingToolLifeCycle>
</CuttingTool>
</Assets>
</MTConnectAssets>

OKUMA America Corporation, 2017 Page 91


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Tool Data:

8.3.9 P300 G
Sample Tool Asset output from P300G control that has 4 wheels. Wheel number 1 is active wheel and its cutter
status is AVAILABLE. The cutter status of other wheels is UNKNOWN.

<?xml version="1.0" encoding="UTF-8"?>


<MTConnectAssets xmlns:m="urn:mtconnect.org:MTConnectAssets:1.3"
xmlns="urn:mtconnect.org:MTConnectAssets:1.3" xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance"
xmlns:x="urn:okuma.com:OkumaToolAssets:1.3" xsi:schemaLocation="urn:okuma.com:OkumaToolAssets:1.3
/schemas/OkumaToolAssets_1.3.xsd">
<Header creationTime="2016-09-30T07:38:33Z" sender="OKUMAOK-QG083MA" instanceId="1475221108"
version="1.3.0.17" assetBufferSize="1024" assetCount="4"/>
<Assets><CuttingTool serialNumber="4" toolId="123456" timestamp="2016-09-30T07:38:07.3623046Z"
deviceUuid="OKUMA.Grinder.123456" assetId="123456.4">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>UNKNOWN</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="0" limit="0" type="WEAR" warning="0">0</ToolLife>
<ProgramToolNumber>4</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="POT">4</Location>
OKUMA America Corporation, 2017 Page 92
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="3" toolId="123456" timestamp="2016-09-30T07:38:07.3623046Z"
deviceUuid="OKUMA.Grinder.123456" assetId="123456.3">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>UNKNOWN</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="0" limit="0" type="WEAR" warning="0">0</ToolLife>
<ProgramToolNumber>3</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="POT">3</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="2" toolId="123456" timestamp="2016-09-30T07:38:07.3623046Z"
deviceUuid="OKUMA.Grinder.123456" assetId="123456.2">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>UNKNOWN</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="0" limit="0" type="WEAR" warning="0">0</ToolLife>
<ProgramToolNumber>2</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="POT">2</Location>
</CuttingToolLifeCycle>
</CuttingTool>
<CuttingTool serialNumber="1" toolId="123456" timestamp="2016-09-30T07:38:07.3623046Z"
deviceUuid="OKUMA.Grinder.123456" assetId="123456.1">
<CuttingToolLifeCycle>
<CutterStatus>
<Status>AVAILABLE</Status>
</CutterStatus>
<ToolLife countDirection="DOWN" initial="90" limit="60" type="WEAR" warning="65">80</ToolLife>
<ProgramToolNumber>1</ProgramToolNumber>
<Location negativeOverlap="0" positiveOverlap="0" type="POT">1</Location>
</CuttingToolLifeCycle>
</CuttingTool>
</Assets>
</MTConnectAssets>

OKUMA America Corporation, 2017 Page 93


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

9. Installation and Configuration of MTConnect Agent


By default, MTConnect Agent is already installed and configured with default values during installation.

MTConnect Agent, agent.exe, is installed into the same location of OKUMA MTConnect Adapter. It is, however, up to
user to decide to run agent on the same or different PC. On either case, the same configuration information in agent.cfg
must be used.

9.1 Installation of MTConnect Agent as Service

Manually, it can be quickly installed as Windows Service by running the BAT file named RunAgentAsService.bat at
the installation folder on the machine as shown in the captured image below:

Note: It is necessary to run the BAT file named RunAgentAsService.bat under administrator account by selecting the
BAT file and running it as administrator as shown in the captured image below.

OKUMA America Corporation, 2017 Page 94


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

The agent now will run automatically when machine first boots up.

For Windows XP:


To run DOS command prompt under administrator account:
- Enter cmd.exe in Windows Start/Run and click OK button as shown below

- Enter the following lines to enable DOS command prompt to run under administrator account:
o Runas /user:administrator cmd.exe
o Enter the password for administrator: enter password for administrator account here
- The system will open a new DOS command prompt that is run under administrator account
- Enter the command lines as shown in the captured image below to change to MTConnect installation folder
o D:
o CD “D:\Program files\Okuma\OKUMA MT Connect Adapter”
o RunAgentAsService.bat

OKUMA America Corporation, 2017 Page 95


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

9.2 Un-installation of MTConnect Agent Service


Note: If needed current agent installed in Windows services can be removed by issuing the following command from
command prompt or running the bat file named UninstallAgentAsService.bat:
agent remove

9.3 Configuration of MTConnect Agent


Please refer to the MTConnect Agent installation file named, README.pdf, for further instruction how to configure it to
connect to adapter.
The default agent configuration file, named agent.cfg, is installed in the same folder with MTConnect Adapter and
having default information as shown below:
Devices = Devices.xml
SchemaVersion = 1.3 # using schema version 1.3
Port=5000 # default port number for agent
UpcaseDataItemValue = false
MonitorConfigFiles = true # True = reload devices.xml and agent.cfg if they are changed
MinimumConfigReloadAge = 1 # Number of seconds agent service will wait before performing reload
config files
Adapters

OKUMA America Corporation, 2017 Page 96


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

{
OKUMA.Machine.Adapter # for reference OKUMA machine adapter
{
Host = localhost
Port = 7878 # default port number for OKUMA MTConnect Adapter
}
}
….

9.3.1 Agent Running Port


By default, agent is binding to port 5000 for accepting client requests and connecting to OKUMA MTConnect Adapter
at port 7878.
The information can be changed by editing agent.cfg as shown below:
Port=5001 # default port number for agent
Agent is now running on port 5001.
Example: http://localhost:5001/current to get current data reported by agent at port 5001

9.3.2 Adapter Host


In case of agent is configured to run on remote PC, Adapter ‘Host’ must be configured to where adapter is
running.

For agent running on the same PC as adapter:


Host = localhost
For agent running on the remote PC:
Host = IPAddress
Where IPAddress is the IP address of the machine that adapter is running.
For example:
Host = 172.22.50.10

9.3.3 Adapter Running Port


By default, agent is communicating with adapter at port 7878. If adapter port is changed to different port number
then it is necessary to change agent configuration file to the same port number such as port 7979 as shown
below:
Adapter system configuration setting:

OKUMA America Corporation, 2017 Page 97


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Port = 7879 # default port number for OKUMA MTConnect Adapter

9.3.4 Start and Stop Agent Service


MTConnect Agent is a Windows service that can be started and stopped from Services dialog as shown below

OKUMA America Corporation, 2017 Page 98


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

10. Setup Okuma MTConnect Adapter Software to Startup Automatically


By default, OKUMA MTConnect Adapter is automatically registered with Startup Service so it will be run after NC is
fully started.

OKUMA America Corporation, 2017 Page 99


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

The following steps are only needed if the registration of OKUMA MTConnect Adapter has been removed.

To enable the Okuma MTConnect Adapter Software run automatically when NC OSP system is started, user needs to
setup THINC Startup Service properly. Click ‘Start’  ‘Programs’  ‘Okuma’  ‘THINC Startup Service’  ‘THINC Start
Settings’ to activate the startup service setup dialog as follows.

Figure 1 THINC startup settings dialog

OKUMA America Corporation, 2017 Page 100


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Click ‘New Entry’ button at the lower left side of the dialog to add an entry for the Okuma MTConnect Adapter
application.

Figure: THINC startup settings add item welcome dialog

OKUMA America Corporation, 2017 Page 101


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Figure: THINC startup settings add item name dialog

In the ‘Add Item’ welcome window, click ‘Next’ to enter the ‘Startup Type’ selection dialog, enter ‘Okuma MTConnect
Adapter’ as display name and select ‘Process’ for the startup type, then click ‘Next’ button and a new dialog will pop up to
allow user to browse which application to startup.

OKUMA America Corporation, 2017 Page 102


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Figure: THINC startup settings add item destination dialog

Click the ‘Browse’ button to select file ‘OkumaMTConnectAdapter.exe’ in the Okuma MTConnect Adapter installation
folder (By default, it is ‘D:\Program Files\Okuma\Okuma MT Connect Adapter\’.). Click ‘Next’ to proceed to next ‘Startup
Options’ dialog.

OKUMA America Corporation, 2017 Page 103


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Figure: THINC startup settings add item options dialog

In the ‘Startup Options’ dialog, check ‘Enabled’, ‘Launch’ and ‘Wait’, then click ‘Next’ button to go to next step

OKUMA America Corporation, 2017 Page 104


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Click ‘Finish’ button to finish the setup for Okuma MTConnect Adapter Software.

OKUMA America Corporation, 2017 Page 105


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Figure: THINC startup settings add item completed dialog

Click ‘Save’ to save the settings and exit the setup process. The Okuma MTConnect Adapter Software should be
launched automatically after the NC OSP system is started.

Note: User needs to restart the machine to ensure that the startup service works properly.

11. Verifying Agent and Adapter Connectivity


The following steps are to check if:
o Adapter runs without error.
o Adapter can get machine data
o Agent can communicate with adapter
o MTConnect data can be obtained from agent

11.1 OKUMA MTConnect Adapter


Once the adapter is running, it is normally minimized to system tray. It can be shown by double clicking the

OKUMA icon in the system tray located on the lower left corner of the screen. The main application will show
as seen below.

If OKUMA MTConnect adapter is running without error, the system is ready for accepting agent connections.

OKUMA America Corporation, 2017 Page 106


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

11.2 Obtaining Current Monitoring Machine Data


OKUMA MTConnect Adapter is using THINC-API to collection machine data. By clicking the ‘Get Current’ from menu bar,
the system will get current monitoring data and display a message under System Events screen. A detail message is
shown in the message box by double clicking on the ‘Current Sampling’ message in the System Events.

OKUMA America Corporation, 2017 Page 107


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

11.3 Agent and Adapter Connectivity


When an agent runs and first connects to adapter, a message will be displayed in the System Events. Adapter will sent
an initial message of the current monitoring data to the connected agent.

Note: Double clicking on the System Event message to have a detail message displaying on a message box.
For more information on setting up agent to run on local machine please refer to section Installing MTConnect Agent

OKUMA America Corporation, 2017 Page 108


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

11.4 MTConnect Data


Once agent is running and connecting to adapter, current monitoring machine data can be getting by issuing the
following command from a web browser for getting current data or device information in the following format:

http://IPAddress:port/DeviceName/MTConnectCommand

- IPAddress: localhost or IP address of computer running agent


- Port: Default to port 5000 of running agent. It can be changed in agent.cfg configuration file.
- Device Name: A case-sensitive of device name specified in the Devices.xml file or adapter device information
- MTConnect Command: A valid MTConnect Command such as ‘current’ to get current monitoring machine
data.

Examples:

http://localhost:5000/OKUMA.MachiningCenter/current for getting monitoring machine data


http://localhost:5000/OKUMA.MachiningCenter/probe for getting device information

Device information:

OKUMA America Corporation, 2017 Page 109


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

OKUMA America Corporation, 2017 Page 110


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Current Monitoring Data:

By turning the Trace ON from menu bar, any change of current monitoring data by adapter will be displayed on
the System Events screen for verifying purpose. There is also a message displaying heartbeat (PING PONG
OKUMA America Corporation, 2017 Page 111
OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

message) to connected agents for every pre-determined number of seconds for checking connectivity.

12. THINC-API
12.1 Running Statuses
After NC is fully started, THINC-API Notifier Status should have a green icon displayed at the lower right corner of
the screen as shown below:
Windows XP:

Windows 7:
Note: The API icon status can only be supported on Windows 7 if THINC-API installed on target has a
version 1.17.1.0 or greater.

OKUMA America Corporation, 2017 Page 112


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

If the color of icon is red, THINC-API has encountered an error state. By clicking on the API icon, a dialog will
display and show detail error message as shown in the captured image below:

Please contact OKUMA distributor for further assistant on THINC-API error.

OKUMA America Corporation, 2017 Page 113


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

12.2 Version
The version of THINC-API can be checked by clicking on the API icon. A dialog will be displayed and showing
API version number.

13. SCOUT
To quickly check if the machine can be compatible with any verison of MTConnect Adapter, SCOUT application
can be downloading from https://www.myokuma.com/scout page and runs on the control. SCOUT will identify if
certain version of MTConnect Adapter can be installed the target machine or not. A green check icon is OK to
install the program on the target machine. A red check icon is not compatible and requires update of other
program.

OKUMA America Corporation, 2017 Page 114


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

Double-clicking on the application to get more information about what not compatible with current installation:

OKUMA America Corporation, 2017 Page 115


OKUMA MTConnect Adapter S5053-03-22
User Manual Date: 04/28/2017

OKUMA America Corporation, 2017 Page 116

You might also like