D RS415D L<2s+d) Figure 18. Cladding for elbows up to DN 50 Ummentelung for Rohrbogen bis DN 50 A-B — Removanie covers cmH = Figure 19. Heat insulation - Insulation housing Watmedammung = Dammgehause Page 28 of 44EGE $ Sih Fee pasar dia (urs) Taian cegery) TVO-THACORPORATIN PLLC NEW LNTED tacaieg ‘SamanteToRS Figure 20. Heat insulation - Cutout without sealing \Warmedemmung - Ausschnitte chne Abdichtung Non:nardening sealing, required ‘Atleast 4 ssttapping screws ind Beshectrauben ‘Seating, requires Rpaihtung, als eToroeTTCR Figure 21. Heat insulation - Cut-out with seating ‘Warmedammung - Ausschnitte mit Abdichtung ating At east se taping stews Trimactting Wind Blecschrauben ‘Daverpasische Oictung, als eroraarch Figure 22. Heat insulation - Cut-out with cover ‘Warmedammung - Ausschnitte mit Blende Page 29 of 44EE $ Sh Ie w pesdesdu din oar) ee egaa) DOHICRENINR COMP ED AB ts 7 Joni et 4: foster [Elastolar 95.44 sugges He od hose tuong dong Figure 23, Heat insulation - Cu-outs with rectangular insert \Warmedammung - Ausschnitte mit rechteckigem Einsetz Figure 24, Heat insulation - Cutouts with funnel-shaped insert \Warrmedammung - Ausschnite mit tichterermigem Einsatz 3.4 Heat insulation - Pipe bundles Warmedammung - Rohrbiindel KK KOLLER OOF Figure 25, Pipes with identical temperatures Rohre mit gleichen Temperaturen t, Page 30 of 44CE $ 5th Fev eeSesiu én tari) TOO HACRRCRATN LCE LED ‘auamta 68-1 Alternative Kx) SS LY SEY oe SOHO Ry Alternative 2 SS Figure 26. Pipes with citferential temperatures t # tty Rohre mit Unterschiedlichen Temperaturen ty = ts =ts 4 Flange caps Flanschkappen ss eee an a t+] —— 4 bts hin Dratigeneas Figure 27. Heal insulation - Removable flange cap ‘Warmedammung- Abnehmbare Flanschkappen Page 31 of 44CE $ th fv nesuaisii din Garsu) ‘TOVOTHA CORPORATIN ALC OLNPANY LNTED ULAmtA 68-1 Alternative 1 mm Non-naraoning seg, Alternative 2 5068 Figure 28. Heat insulation - Removable flange cap for vertical pipes ‘Warmedéimmung - Abnehmbare Flanschkappen fir senkrechte Rohre Figure 2. Cold insulation - Removable flange cap for in-situ foaming Kotedammung - Abnsimbare Flansenikappen for Ortsenaumung Page 32 of 44[bers $| lew radiesii dria tamu) ‘TOYO-THN CORPORATION PUBL COMPANY LIMTED LILARIA 69 Pipe insutaion cop Rowaammsura Rape coeeeeey Cats Tea) L— ¢ i , qi Ay — L s Foil (gues) a8 vapour barr Fling with ooce mineral tres Folie (veo80 als Damp OMSTONSSONAT lung tit osen Wineralasern Figure 30. Head and cold insulation - Removable flange cap for preventing formation of condensate \Warme- und Kaltedémmung - Abnehmbare Flanschkappe zur Verhinderung van Kondensatbildung erento Feshrabe Joint ster Fagenmasse ‘Shaped part of ove seating Front plate SenscheleS Figure 31. Cold insulation - Flange cap for in-situ foaming (not removable) Kaltedammung - Flanschkappen far Ortschaumung (nicht abnehmbar) Page 33 of 44Nim $ Bt Info nesersiu a (ura) ‘NOH PCR PU COPAY LNTED i ineustion cap nop eaten epee eo ent ite {——_ Front piste (Cause reper sip SnesnSioE Moosgummatraten reins maste Lprigtt to Entronnaahrt Stohonaer Faiz iuttion meter bein wire mesh Darnmste ter Drarigatcit Figure 32. Sound insulation - Removable flange cap ‘Schalldammung - Abnehmbare Flanschkeppen 5 Valve caps Armaturkappen Alternative 4 > aan Overtaeing Trop Alternative 2 [enrtere Figure 33, Heat insulation - Removable valve cep \Warmedammung - Abnehmbare Armaturkappen Page 34 of 44$ Sth fv rested do (ur) TOYOTA COPORATN PBC OVP LNT uauamta 69-1 Coltar rubber nase ciscang Wane ation agent inside of he ing "rennin! auf der ineneste der UnmaeTEana Figure 34. Cold insulation - Removable valve cap for in-situ foaming Kalted&mmung - Abnehmbare Armaturkappen fur Ortschaumung Tooegurmiscraet 4 a a z T 7 e Tole 2! ‘toa later Dammstol mit FupenTass= pF sionSSoRAT Figure 35, Cold insulation - Removable valve cap with shaped pats Kaltedammung - Abnehmbare Armaturkeppen mit Formsticken Page 35 of 44C= $ ir evry raat sia (ur) 7a) TNOHACEPCRSTON PLLC OOVRNY LTED tnana so. (ERS Cons ruse nose gumscriaach sattamng soo = Foamed insuston materia a Pw (cesar OCT sca Piast ta ante rato Figure 96. Cold insulation - Valve cap for in-situ foaming (not removable) Kaltedémmung - Armaturkappen fur Ortschaumung (nicht abnehmbar) la ma == —— SH fa Page 36 of 446a Ife nests dia (uu) EE taa oo ‘TOVOTHA OORPORATON PLBLC COV LNTED 6 Tracers —_—Begleitheizung Srna & oo Fete Pipe support Figure 38, Heat insulation - Insulation with one tracer ‘Warmedémmung - Begletthelzung mit einem Heizrohr pe support Figure 38, Heat insulation - Insulation with two or more tracer \Warmedammung - Begleitheizung mit zwei oder mehr Helzrohren Page 37 of 44EE | = Ieivu raSlasiu dria tun) aad ‘TXOTHACORPORATEN PUBLE COVPANY LNTED 5 Claddings 5.1 Material requirements Standard sheet-metal shall be used for the cladding. The sheets may be delivered in the form of coils or plates. Corrugated sheet-metal may be used for large surfaces (e.g. tanks). The sheet thicknesses shall not be less than specified. Thin-walled cladding may be replaced by cladding made of thicker sheets. Upon orderer’s request, alloying composition, thickness of corrosion protection (e.g. galvanization or coating) and other material properties (e.g. tensile strength, hardness) shall be evidenced by certificates. Claddings of aluminium or aluminium alloys shall not be used in plants for the production or processing of caustic soda. Aluminium sheets with oxidized surfaces may be used if approved by the site management. ‘Metal banding of 10 mm width and approx. 0.4 mm thickness or self-tapping screws of * 4 mm diameter and £ 13 mm length may be used for attaching the cladding, Suitable tumbuckles or simple snap catches shall be used for connecting the ends of the banding. Galvanized banding, turnbuckles, snap catches and self-tapping screws shall not be used for claddings of aluminium or aluminium alloys. Flat-head or hollow rivets of * 3 mm diameter made of high-alloyed steel shall be used for attaching the turnbuckles, snap catches, banding, sheet-metal clips, etc. Cladding joints shall be sealed by means of elastomeric sealing tape (approx. 15 mm x 2 mm) or elastomeric sealing cord. 5.2 Arrangement and installation of claddings 5.2.1 General requirements The cladding shall be rigid and fixed in such a manner that it cannot slide off and that any damage to the equipment is prevented. For claddings with a diameter of < 150 mm, circumferential joints may be “crimped”. For larger diameters, the overlapping of the circumferential joints shall be * 50 mm, The overlapping shall have a crimp. The linear extension of equipment and pipelines with operating temperatures of > 1000C shall be considered by “expansion joints” properly arranged. Longitudinal joints should overlap by 30 to 50 mm. The overlapping shall have a crimp. In the case of cladding Page 38 of 441m ig} Sth lefty nosuensdu ava (ura) TOYO-THACOFPORATEN PLC CENBRY LMTED uinanta 69-1 for pipelines and elbows, only longitudinal joints shall be screwed. In the case of horizontal pipelines, the joints of the cladding shall be staggered by about 100 mm and arranged above the centreline of the pipe. Cladding of elbows shall consist of individual segments of identical width Circumferential joints may be joined by “crimping”. Longitudinal joints of the segments shall overlap sufficiently. For the cladding of elbows with nominal sizes of £ DN 15, segments are not required, Self-tapping screws should be spaced at intervals of approximately 100 mm (in case of foaming in-situ) up to 150 mm (in case of heat insulation). The lengths of screws shall be selected in such a manner as to ensure that parts under the cladding (e.g. vapour barrier) will not be damaged. In the case of rotating equipment or equipment subject to vibration, plastic washers or lock washers shall be installed to secure the screws. The cladding of insulated vessel bottoms shall have the same shape as the bottom itself. If the diameter of the bottoms is > 2.5 m, the sheet-metal segments shall be reinforced by suitable sections of the same material. The following shapes are permissible for the cladding of the bottoms: + Funnel-shaped or flat for slightly dished bottoms of £ 1 m diameter, + Calotte-shape for dished bottoms of > 1 m diameter, + Zeppelin-shape for heavily dished bottoms of > | m diameter. Surfaces suitable for foot traffic shall have an adequately reinforced cladding. These surfaces shall be marked (c.g. by coloured markings). Sheet-metal coated with plastics shall be treated with due care. Damaged sheet-metal shall not be used. Visible cutting edges shalll be coated with a suitable protective coating. In special cases (e.g. corrosive atmosphere), the sheet-metal shall be folded at the longitudinal and circumferential joints by approximately 10 mm to the inside prior to shaping, Page 6 UR 9256-01 Part 1 For large surfaces, corrugated or reinforced sheet-metal shall be used. 5.2.2 Heat insulation ‘The cladding shall be rainproof. Circumferential joints of outdoor claddings shall be sealed. Longitudinal joints shall only be sealed if the max. allowable working temperature is < 1500C. The sealing tape shall be placed in Page 39 of 44EGE Sih Kelew rasta dia urnsu) Lauama 69-1 TOXOTHACORPORATIN PUBLC COPAY LIED front of (visible) the self-tapping screws. In weather-protected locations (e.g. in buildings), sealing of the joints is not required. Claddings of £ 0.5 mm thickness need not be crimped or screwed. Blind rivets, clamps or banding may be used. Horizontal equipment and pipelines located outdoors which are designed for intermittent, operation shall have holes of a diameter of approximately 10 mm drilled into the lowest points of the cladding at a spacing of approximately 200 mm for the draining of condensate, Details shall be clarified with the site management. Cladding shall be set back from flange connections so that the bolts can be removed without difficulty. ‘The ends of the cladding shall be closed by means of two-part or multiple-part front plates. Front plates shall be fixed in a crimp or folded into the cladding. Front plates shall not come in contact with the surface to be insulated. In case of electric tracing, the front plates shall be arranged in such a manner that the tracing cable will not be damaged. Unless otherwise required by the site management, name plates, plugs, vent holes, stencils, etc. shall not be covered by the cladding, In such areas, the cladding shall be cut out, provided with inserts and sealed, At nozzles, pipe supports, hangers and other penetrations, the cladding shall be cut properly and sealed. In the case of claddings of coated sheet-metal, the insulation shall be checked for heat transfer bridges or cavities, since excessive heat results in the destruction of the coating. Heat transfer bridges and cavities shall be eliminated with suitable insulation material. 5.2.3 Cold insulation In the case of in-situ foaming, all joints in and penetrations through the cladding shall be sealed in such a manner that the cladding meets the requirements of a vapour barrier, The sealing tape shall only be placed behind the self-tapping screws. Front plates are not required at the ends of the cladding. 5.3 Caps Flanges and valves with heat insulation shall normally be provided with caps, consisting of several screwed parts, easy to install and with the insulation material fixed to the cap. The insulation mats shall be fixed in such a manner Page 40 of 44rm |g) ih bevy nasveisdu da (ura) TONO-THACCFPORATEN ELE CONEY UMTED urna 69-1 that the wire mesh faces the surface to be insulated. The insulation mats shall be attached by means of sheet-metal clips. The sheet-metal clips shall be riveted to the inside of the cap. Heat transfer bridges at the joints of the cap shall be prevented. The joints of easily removable caps shall be provided with a sufficient number of snap catches. Snap catches shall be attached with at least four rivets directly to the cap or to suitable banding, In case of claddings with a thickness of £ 0.8 mm, a reinforcing sheet shall be placed on the inside of the cap. Front plates do not require snap catches. Valve caps shall be insulated in such a manner that stuffing boxes remain accessible. The upper front plate of vertical caps (with a slight gradient towards the perimeter) shall have a double fold or shall be corrugated to prevent the penetration of liquids. Vertical or sloping pipelines shall have water deflectors above the caps. The inside surfaces of removable caps for cold insulation by in-situ foaming shall be provided with a suitable separation agent to avoid adhesion of the foam to the cap. C. METHOD FOR SAFETY. Along with personnel matters, the safety equipment is also an important factor contributing to ensure safety of the project. The safety equipment we use in the project are international standards and have beeninspected by the authorities competent. Safety equipment includes: +e Full body harness, two hook. ‘Personal protective equipment, for example: protection clothes, safety helmet, protection shoes, protective goggle, ear plug (with work generated loud noise), gloves, mask,..etc > Safety face shield, Hiderok lift front welding helmet, twin filter respirator, dust mask,...ete “Wire rope cargo net, safety net, iron cable...etc Safety vest, safety tape... ¢ Signage instruction types... Page 41 of 44$ 8th fury nasesdu dio (ure) ceera|TOVO-THY COFPORANCN PLBLC OMVPANY LNTED Pole stretcher, medication...etc Safety work not by an individual or for a certain individual, the right and safety is the responsibility of all staff member working in project. Therefore the safety work must be carried out in parallet with the daily work of production, it is always ahead of the construction and erection, anticipated to ensure the execution of an effective and productivity To do that since the workers started to work in project are training, safety training through 3 level: company level, project level and team level. Everyday, the first working day of the production team were reminded, guide the safety measures for the work will take place during the day. And, during execution, the supervisor of safety will regularly check safety. If that position does not guarantee safety of production will be forced to stop execution for regulating safety meansures then continue to work. ‘Understand the importance of work safety and diversity of behaviors, actions can become unsafe. We spent about 30 minutes late each day of review the safety of all departments, to access the quality and effectivenss of safety work in each departments and provide meansures overcome in time and efficiency. Furthermore, every week, every ‘month, every quarter we have similar meeting. In addition, every week we are participating in briefings with general contractor and all subcontractors to put together another review of the safety around the site, and make timely recommendations to advanced work on a safety project. This is an opportunity to exchange experience in learning management and implementation of safety meansures to ensure the highest level of safety for the construction and erection. ‘The workers must have job speciality and to be safety trained in accordance with the working steps regulated by the Company. Required to give name and sign on the safety trainee list. ‘The workers must be sufficiently provided with labour safety protections, such as working clothes, safety shoes, gloves, helmet, safety belt,... They are required to wear required to use the safety helmet with chin strap, the safety protections always, it working clothes must be tidy, required to wear safety belt when working at heights. Page 42 of 44hm GI sateen pafiasiy dia tunis) Ieaaxera| TOVO-THA CORPORATION PUBLC OOVRANY LMITED LaLamta 69-1 The workers should be checked for health conditions, their health must be good enough for normal working, if working at heights their health must be good, without heart diseases,... before start working. Do not use dopes and stimulants before and during working duration, such as: beer, alcohol, drugs, addictives and other stimulants. Required to work at their assigned locations/places, do not travel freely on the working site. When working at height from 1.5m upwards above the working platform, it is required to wear and to hook firmly safety belt, the protection clothes must be closed with buttons for trousers cuffs, to be tied with leggings if required in order to avoid engaging with equipments, materials causing unbalance, lost safety. The safety protections must be tidy before start working, Do not throw away any construction tools, materials from top downwards. Required to provide firm and good ladders, scaffolds for climbing up. When lifting up the equipments, materials, it is required to use proper cable which has been calculated correctly for permissible loading. Required to make lining for sharp edges to prevent cutting cable, the cable must be firmly tied and hooked before allowing to lift up. ‘The crane operator and signal man must be trained with speciality course, the signals must be clear and agreed between these two workers. ‘The lifting crane is a specially important equipment, requiring to provide registration certificate allowing to be used within the permissible term, the crane must be load tested to ensure meeting technical requirements before use. When carrying out lift up, it is strictly forbidden to stay under the lifted goods, required to warn >1,5 m of crane operation radius. The gas welding machine must be taken care and used by the gas welder, when welding/cutting at heights it is required to safely cover, in case there is inflammable things locating under the welded thing it is required to provide ash receiving tray. ‘The electrical welding machine must have wiring and to be installed at proper locations, the welder must regularly check. The welder must pass qualification test and provided with welding certificate. The earthing wire must be properly installed at the welded thing, not creating fire during welding process. Page 43 of 44GE $|* Ielvu redlecsi dria tru) rere TOQOTHA CORPORATION PLE COMPANY LNTED When cutting, welding at locations where available the inflammable/explosive equipments, materials, it is required to provide fire fighting extinguishers and fire protections. The lighting equipments must be sufficient with safety conditions, with explosion prevention lamp, breaking prevention net and at least 02 insulation layers for electrical wires, When working in confined space/tank, deep cellar, it is required to provide power supply 36V and ventilation system ensuring sufficient fresh air for workers, required to arrange the warning man outside when somebody is working inside. When welding for lift-up hooking, scaffolds, it is required to use carbon steel welding electrodes and the welder must have welding certificate, the welding seam should not be pocked and slagged, required to check safety before using. To cut off the high voltage power and the earthing, to cut off power for all equipments relating to the construction location. Required to provide anti-shock auto-breaker for construction electrical system in order to avoid troubles if short circuit, power problems happened, causing danger to the workers. Required to provide warning band, warning board to prohibit people from crossing, and required to provide signal and warming man surrounding the working location. After every working shift, it is required to clean, remove wastes to the properly arranged location, ensuring cleaned and good environment, All the staff, workers participating in construction must be safety trained, to sign for confirmation, to strictly conform to the working method and safety method, In case violation, causing unsafe troubles happened, such staff/worker must be fully responsible to the Company Director and existing law and regulations, and to compensate for all damages caused by him Page 44 of 44