XXI Paper 092
XXI Paper 092
Publication date:
2014
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Citation (APA):
Duijm, N. J., Kozine, I., & Markert, F. (2014). Offshore Platform Hydrocarbon Risk Assessment – OPHRA:
Feasibility. DTU Management Engineering.
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Offshore Platform Hydrocarbon Risk
Assessment OPHRA: Feasibility
Feasibility study of an alternative method for
Quantitative Risk Assessment using Discrete Event
Simulation
November 2014
Offshore Platform Hydrocarbon Risk Assessment – OPHRA: Feasibility
Feasibility study of an alternative method for Quantitative Risk Assessment using Discrete Event
Simulation
Report
November 2014
Authors:
Nijs Jan Duijm
Igor Kozine
Frank Markert
Version: Date:
1 2014-11-01
Content
1. Introduction ..................................................................................................................... 7
1.1 Monte Carlo type simulation for Risk Assessment............................................................ 8
1.2 Outcomes of a risk assessment ....................................................................................... 9
1.3 Verification of QRA.......................................................................................................... 9
1.4 Reporting requirements for QRA allowing for independent review.................................. 10
1.5 Documentation of the OPHRA framework ...................................................................... 11
3. DES implementation...................................................................................................... 21
5. Conclusion .................................................................................................................... 29
®
1 DES model layout in Arena .......................................................................................... 32
Overview ................................................................................................................................ 50
This report describes the feasibility demonstration of a new method to perform risk assessments
for offshore platforms. This method simulates the following phenomena as concurrent sequenc-
®
es of events using the Arena Discrete Event Simulation (DES) software (version 14.50.00):
• Release, ignition and fire;
• Detection, shut down and alarm;
• Escape and evacuation;
• Exposure and impact on people and equipment
This method leads to a transparent framework for modelling, which helps to demonstrate the
correctness and appropriateness of models and assumptions.
The report lists the (type of) models and data needed for the risk assessment framework, and
provides specific suggestions for some of those models.
Some preliminary calculations with the DES model have been performed to illustrate type of re-
sults that can be obtained and to provide some insight in the accuracy and computational ef-
forts.
Finally, further work is identified in order to develop an operational risk assessment tool.
Acknowledgements
The OPHRA feasibility study has been sponsored by DONG E&P A/S.
In order to manage safety and to fulfill regulatory requirements, operators of hydrocarbon pro-
ducing offshore facilities have to prepare quantitative risk assessments (QRA). Those risk as-
sessments cover, among other hazards, the risk of (major) leaks of hydrocarbons from wells,
risers and process equipment. Basically, a risk assessment has the objective to identify every-
thing that may go wrong and, in order to make these findings operational, to predict the event’s
probability and the event’s consequences and final impacts. Therefore, one has to establish the
event sequences and their probability of occurrence that lead to an undesired impact to people,
property and environment. When hydrocarbons are accidentally released, each event sequence
consequences, such as the impact of fire and explosion, depend not solely on the release rate
and total amount, but also on prevention and mitigation measures, such as the response of
safety systems and personnel. By nature, this is a dynamic process with concurrent events
which may be mutually dependent.
The QRA’s goal is to demonstrate that installations do not expose personnel to intolerable lev-
els of risk, to identify the most important contributions to risk, and to ensure that risk is reduced
effectively and efficiently. The outcomes of a QRA are risk indicators that can be compared with
risk criteria (for details see chapter 1.2). The existing and widely accepted risk assessment
techniques use static methods to deal with these processes, as e.g. (static) fault and event
trees that describe the possible outcomes. Time dependent parameters, that influence the out-
comes of the event trees, are used as averages over a period of time, as e.g. an average leak
rate per year, average ignition probability or average number of workers in place over a year.
There are many other input parameters, as weather conditions, actual amount of hydrocarbon
and pressure in the processing equipment that needs simplification in order to take the assess-
ment to a practical level. Still, such event trees may easily become very complex and are by that
difficult to use in practice. The simplifications do not allow capturing the dynamic nature of the
processes in a convenient manner, normally leading to conservative (i.e. overestimating risk)
assumptions to be on the safe side.
Discrete Event Simulation (DES) models appear a competitive alternative to the conventional
reliability and risk analysis models such as fault and event trees, cause-consequence and barri-
er diagrams as well as Bayesian networks (Kozine, Markert, Alapetite 2009; Markert and Kozine
2012). While these conventional models have proven to be very effective tools for reliability and
risks analyses, they cannot capture a number of relevant features accurately. The main differ-
ence between the DES approach and the conventional one is that the former provides a con-
venient way for developing dynamic models while the latter is a way to construct static models.
An attempt to endow the static models with a dynamic dimension (e.g. dynamic fault trees)
makes the models too complex and rather impracticable. On the contrary, by employing DES
models, the focus is shifted from abstract disciplines like Boolean algebra, probability theory, bi-
nary decision diagrams, cut sets, etc., to mimicking real processes. As the models imitate the
technological processes well understood by the field experts, these experts in turn become ac-
tive collaborators in the model development, which raises confidence about the outcome and
contributes positively to the model validation.
The analysis framework is based on simulation of the dynamic interactions between concurrent
phenomena following loss of containment, specifically:
• The physical processes (outflow, dispersion, ignition, heat radiation, explosion)
• Detection, alarming and emergency shutdown
• Escape and evacuation
• Impact on persons, escalation and impairment of safety functions
The simulation model runs repeatedly loss of containment scenarios to evaluate the associated
stochastic events in time with random delays, durations, instances of occurrences and others.
The output data sets are collected over all the simulated scenarios and are further processed to
predict risk indicators as the Individual Fatality Risk (IR), the Potential Loss of Life (PLL), the Fa-
tal Accident Rate (FAR, at platform and workplace level), and the group risk (distribution of
number of simultaneous fatalities).
This way of tackling the problem allows capturing a great deal of specific characteristics of dif-
ferent platforms, dynamic change of people responses and other characteristics. Scenarios with
severe consequences can be ‘played back’ to learn from them and can be animated, which ex-
cept for the learning effect provides a new way of validation. This also makes the simulation
models a good communication tool between system analysts and domain experts.
1
Computer simulation refers to methods for studying models of real-world systems by numerical evaluation using soft-
ware designed to imitate the system’s operations or characteristics. The simulation model can be allowed to become
quite complex and if needed to represent the system faithfully.
The OPHRA feasibility study aims at developing methods that allow a step towards verifiable
risk assessments and improving the practical use of QRA results. The hypothesis is that a clear
and transparent structure of the inputs and outputs for the simulations and animation of the cal-
culation steps support this. The present study is the first step in this development and develops
the needed framework to enable testing the hypothesis.
2
Although there is one limitation: the “dynamic” nature of the modelling, where events can happen at any point in time,
requires that the physical models also are dynamic, i.e. produce output as a function of time, to be able to generate the
correct initial conditions for the next event.
Each concurrent sequence is generated by a separate model though heavily dependent on and
interacting with each other. All four models “talk” to each other and trigger different responses.
Events taking place in one sequence can change the conditions in the other sequences (dy-
namic interaction). This is depicted in the figure below. The DES model lay-out is described in
more detail in Appendix A.
Physical phenomena
Impact &
consequence
Time
The description of these initial and boundary condition is a simplification of reality, and as such
an assumption. It is possible to include very detailed input descriptions, but in general the sub-
sequent models will not be able to account for all interactions (e.g. detailed description of
equipment layout is simplified to distributed porosity to allow ventilation estimates). There is
therefore a need for a balanced appraisal of the description of initial and boundary conditions in
combination with the complexity of the models that are applied later in the risk analysis.
For each of the basic four 4 sequences listed above, an event diagram has been derived. These
event diagrams consist of probabilistic elements and deterministic elements. Probabilistic ele-
ments are controlled by probabilistic conditions, such as hole size, probability of ignition, wind
direction, distribution of personnel, etc. Deterministic elements describe the relation between
physical conditions, such as release rate depending on internal pressure, cloud size, heat radia-
tion, etc. Of course there is an interaction between the deterministic and probabilistic events,
e.g. the probability of ignition depends on the area covered by the cloud given release rate and
wind speed.
The blocks in the diagrams mainly relate to deterministic models, while the links between the
blocks (e.g. the “event tree branches”) relate to logic and probabilistic models.
Figure 2 shows the logic model for the processes directly (physically) related to the loss of con-
tainment event. In the feasibility study we only address releases of gas (excluding liquid re-
lease, two phase releases, pools, and pool fires). The gas from the release can ignite immedi-
ately, leading to a jet fire, or not, in which case the unignited gas disperses and a flammable
cloud or jet builds up. Late ignition may ignite this cloud, leading to a flash fire or explosion; after
the flash fire or explosion, the remaining gas leaking from the hole will form a jet flame. Alterna-
tively the gas is never ignited.
This diagram needs the following models and input data for completion (references to the corre-
sponding model specification sections in Appendix A are included when such specification has
been developed, the underlined models are included in the feasibility study:
• Release frequencies: A probabilistic model describing the likelihood of a loss of containment
of specific size, location and direction. (Appendix A section 3.3.1).
• Immediate ignition: A probabilistic model predicting the probability of immediate ignition as a
function of type and size of failure (Appendix A section 3.5.1).
• Outflow model: A (deterministic) model that predicts outflow as a function of hole size (and
other characteristics), substance, and thermodynamic state of the substance inside the con-
tainment. (Appendix A section 3.3.2).
• Jet-fire model: A (deterministic) model that describes the extent and position of the jet
flame, and other parameters such as radiative and convective heat radiation to (nearby) ob-
jects, as a function of outflow, local wind (or ventilation) speed and direction, and nearby
geometry. (Appendix A section 3.6).
• Dispersion model: A (deterministic) model that describes the development, position and ex-
tent of the unignited jet or cloud (e.g. the extent of the flammable contour) as a function of
outflow, local wind (or ventilation) speed and direction, and geometry. (Appendix A section
3.4 describes a simple cloud model).
• Delayed ignition: A model predicting when or whether the cloud ignites. This contains a
probabilistic model of the presence and character (continuous or intermittent) of ignition
sources, linked to the output of the dispersion model telling when the cloud will reach such
ignition source. (Appendix A section 3.5.2).
• Flash Fire/Explosion model: A (deterministic) model to describe the extent of the flash fire
(area or volume affected by high temperature) or explosion (overpressures on nearby ob-
Figure 3 shows the framework how detection will react to the basic adverse physical events
from the “physical” framework (shown in Figure 2). This framework consists of two parts: first
the detection of the event; and second the response by means of alarming personnel, shutdown
and blow-down of the hydrocarbon containing sections, and eventually firefighting.
The installation may have installed different detection systems. In this framework the most es-
sential detection systems are included: direct detection of the release (here introduced as an Ul-
trasonic Detector), detection of flammable gas by gas detectors, detection of fire by some flame
or heat detectors, and detection by personnel, typically effectuated by use of a push button. For
each of those systems, the QRA need to include some model, predicting the possibility or prob-
ability whether and when the respective detector will detect the phenomenon. So the following
models are needed:
• Ultrasonic detector model: A probabilistic model of the probability of detecting outflow, as a
function of the reliability of the detector system, the distance of the detector from the release
position, outflow rate, and possibly the type of release (hole or rupture). If several detectors
Figure 4 shows the events that are initiated by alarming personnel. They deal with the alterna-
tives of moving away from and avoiding exposure to the hazardous phenomena. The framework
involves the following models:
• Safeguarding workplace: When alarmed, the personnel (1 to 5 persons at a time) have to
leave their workplaces. This may require some time, which is related to working position
(e.g. on a scaffold), tools being used, or objects being handled (e.g. performing lifts). The
model predicts the time needed to secure the workplace (triangular distribution); the per-
sonnel is assumed to stay located on their positions they had when the LoC started. Both
predict as part of the RSET (Appendix A section 5.2).
• Escape from module: After securing the workplace, personnel will move towards the escape
exits of the module towards the escape routes to the muster area. Position as a function of
time is modelled probabilistically assuming movement patterns and walking speeds (Ap-
pendix A section 5.3).
• Moving to point of evacuation (muster, secondary muster, escape to sea, trapped): Depend-
ing on what routes are impaired by the release or fire, personnel will decide on moving to-
wards one of the evacuation options. Position on the escape routes is modelled probabilisti-
cally assuming walking speeds (Appendix A section 5.4).
• Change of ignition sources: Some ignition sources depend on the presence and activities of
personnel. The DES framework allows changing the position and presence of ignition
sources depending on the movement of the personnel.
Figure 5 shows the structure for evaluating consequences. Jet flames and flash fires/explosions
can cause direct fatalities to personnel, impair process equipment (with possible escalation
when isolation and blow down are not successful), impair the structural members, causing loss
of integrity of the platform, impair module separations, leading to escalation to neighboring
modules, and impair escape routes. Unignited clouds may impair escape routes.
The impact models are either probabilistic (Probit model for heat radiation impact on persons) or
deterministic (heat load on structures). The following models are needed:
• Fatality of personnel due to heat impact: This model combines the heat radiation from the
fire models, presenting incident radiation at a position, and the position (changing with time)
of personnel, to calculate the heat radiation dose received by a person, and estimating fatal-
ity. The DES model will use a sampling technique to decide on fatality for a given scenario.
(Appendix A, section 6.1) (The feasibility study has implemented a very simple model: if the
module is hit by a flash fire or jet fire, all personnel still present in the module are assumed
fatalities)
• Fatality of personnel due to overpressure: The feasibility study has not considered fatality
due to overpressure.
• Impairment of process equipment: failure of process equipment is calculated based on total
heat load, physical response, presence of passive or active (working) fire protection. Output
is failure (and failure mechanism: Rupture, hole, BLEVE) at certain time.
The model exists in two different versions. One models a single accident scenario with the visu-
alization of the dispersion and jet flame (if an immediate ignition source is present) and people
escape from the process area. The other is the batch mode version that is run repeatedly in one
simulation session with varying sampling values.
The output is the accumulated number of fatalities and escaped people following each simulat-
ed accident. Based on these data the average number of people dying per accident is assessed
as the ration
𝑁 𝑟𝑟𝑟𝑟
𝐸(𝑁 𝑑𝑑𝑑𝑑 )
= �� 𝑁𝑖𝑑𝑑𝑑𝑑 ��𝑁 𝑟𝑟𝑟𝑟
𝑖=1
. Here 𝑁 𝑟𝑟𝑟𝑟 is the number of simulated accidents (model runs) and 𝑁𝑖𝑑𝑑𝑑𝑑 is the number of peo-
ple dying in each accident. 𝐸(𝑁 𝑑𝑑𝑑𝑑 ) can be interpreted as the average number of people dying
per accident if the number of simulated releases 𝑁 𝑟𝑟𝑟𝑟 is large.
The feasibility study makes use of a simple presentation of a platform with 5 deck levels, an ac-
commodation section (at the South end, from level 1 up to 4), a process section (in the center,
level 2 and 3, the deck at level 3 is open except for a gang way along the outside of the plat-
form) and a well head section on the north part. Escape routes run North-South along the full
length of the platform on both the West- and East side of the platform on all deck levels except
the (unobstructed) roof deck. Staircases between the deck levels are on all four corners of the
platform.
rd
The lifeboat is on the 3 deck level north of the accommodation section; for the feasibility study
it is assumed that personnel is safe (i.e. they will survive) when they have reached the location
of the lifeboats.
The evacuation model is based on an ASET-RSET evaluation. RSET is calculated from time to
secure working place, the actual position in module to exit and time to reach muster area from
the exit. The ASET is calculated from the time difference of the detection time of the gaseous
release and the time of the delayed ignition. Once the ignition occurs the number of fatalities is
equal to the no. of persons in the module. In case of jet fires the detection time is a little longer
than the immediate ignition time and the ASET time is about zero. Nevertheless, people may
evacuate away from the jet flame and it is assumed that flames less than 5 m give no fatalities.
This is of course a first implementation for the feasibility study, but an explosion, heat radiation
and direct impingement model will be established in the next phase.
4.3 Results
This section present some results from calculations performed with the feasibility implementa-
tion of the DES-based risk assessment framework. The example considers a process section
consisting of a cooler, a separator and a condensate pump, as shown in Figure 9. The corre-
sponding distribution of hole size distribution is based on OGP failure data and shown in Figure
10. The cumulative frequency for a release from this process section is about 0.02 per year. In
order to generate some more serious events, a uniform distribution of hole sizes has been used,
leading to the same cumulative release frequency, but with an average hole size of about 12
mm instead of between 2 and 3 mm.
Table 1 shows the statistical results for simulations of 10 000 release scenarios. Given the
above mentioned cumulative release frequency, the simulations cover about 500 000 years.,
Table 1 shows that there are 0.413 fatalities on average per release event, which means that
the PLL (for these more serious simulations) in the process module is about or 0.8 per 100
years.
3
Half width corresponding to the 95% confidence level around the average.
4
The maximum duration of the simulation is 600 s
Out of the 10 000 simulations, a small number of cases has been extracted to show details per
simulation, see Table 2. An interesting feature shown in this table is that the probability of igni-
tion is seems to be depend on mass flow rate: this is not a feature explicitly modelled, but an
emerging consequence of the modelling of the spatial distribution of ignition points and the size
and development of the flammable clouds.
Both Table 1 and Table 2 demonstrate what type of output can be generated, without being ex-
haustive. It will e.g. be possible to provide distributions on group risk (number of fatalities per
event) and to make a statistical analysis of the relation between release rate and probability of
ignition.
Performing 10 000 simulations took 13 minutes on an ordinary laptop PC. Table 1 contains one
parameter which is a single value and not subject to a distribution, viz. the detector reliability
(set at 95%). This value is reproduced with a half width of 0.5%. The probability distributions of
other parameters may be expected to reproduced with a lower accuracy (because distributions
with higher order parameters require more data) and further work should be done to assess
how many simulations are necessary to reproduce e.g. group risk distributions with sufficient
accuracy. Although full studies involving several modules, process units and more variation in
input data would require more simulations to be performed, the computational effort does not
seem to be prohibitive.
5
No. Wind wind direc- Ventilation in module hole size ignition time in s massflow SEPmax Jet flame ASET s (average RSET s (average
uw m/s tion (rad) u_module m/s in m kg/s in kW/m2 length lb m for no of workers) for no of workers)
2 16.4 0.413 1.090 0.1272 0.90 109.9098 0.8000 278.2576
4 5.0 2.390 0.297 0.0508 3.40 17.5152 3.3000 234.2187
5 18.8 2.254 1.037 0.0012 No ignition 0.0095 600.0000 227.9997
6 9.2 0.826 0.526 0.0013 No ignition 0.0118 596.0000 201.0257
7 19.2 1.860 0.710 0.0014 No ignition 0.0139 596.5000 271.2558
8 5.7 2.277 0.318 0.1601 No ignition 174.1864 599.9000 220.0878
9 5.0 2.951 0.344 0.0020 No ignition 0.0279 598.5000 242.5925
10 17.2 2.007 0.775 0.0406 0.80 11.2217 0.7000 232.6303
11 18.5 2.311 1.053 0.0027 0.01 (immediate) 0.0495 43.4363 4.1501 0 227.7665
12 5.0 2.362 0.293 0.0019 No ignition 0.0247 598.3000 218.7077
13 10.0 2.016 0.457 0.0020 No ignition 0.0264 598.4000 228.5326
14 8.6 0.297 0.583 0.0023 No ignition 0.0374 598.9000 237.8085
15 6.5 0.799 0.377 0.0028 0.01 (immediate) 0.0549 33.3542 4.9041 0 225.1228
16 8.9 1.897 0.348 0.0034 No ignition 0.0776 599.4000 262.6267
17 11.9 1.941 0.497 0.0028 No ignition 0.0532 599.2000 230.3137
18 13.0 2.105 0.642 0.0012 0.01 (immediate) 0.0093 32.8078 2.0488 0 204.9413
19 10.2 1.433 0.261 0.1742 0.10 206.2515 0 285.5274
20 5.3 2.708 0.350 0.0023 No ignition 0.0356 598.8000 242.9458
5
Immediate ignition is modelled as ignition at 0.01 s, an ignition at a time > 600 s (the duration of the event simulation) is classified as “No ignition”
Ignition probability review, model development and look-up correlations. 2006. London: Energy
Institute. Report nr IP Research Report.
Committee for the Prevention of Disasters. 1999. Guidelines for quantitative risk assessment
("purple book"). The Hague, Netherlands: Sdu Uitgevers. Report nr CPR 18E.
Committee for the Prevention of Disasters. 1996, 2005. Methods for the calculation of physical
effects due to the releases of hazardous materials (liquids and gases) 'yellow book'. The
Hague: Publikatiereeks Gevaarlijke Stoffen, Dutch Ministry VROM. Report nr PGS2/CPR
14E, 3rd edition, 2nd revised print.
Kozine I, Markert F, Alapetite A. 2009. Discrete event simulation in support to hydrogen supply
reliability. 3rd International Conference on Hydrogen Safety 3:159.
Markert F and Kozine I. 2012. Computer simulation for risk management: Hydrogen refueling
stations and water supply of a large region. PSAM11&ESREL 2012 Proceedings .
OGP. 2010. Risk assessment data directory - process release frequencies. London/Brussels:
OGP Publications, International Association of Oil & Gas Producers. Report nr 434-1.
Oil & Gas UK. 2007. Fire and explosion guidance - issue 1. 2nd Floor, 232-242 Vauxhall Bridge
Road, London, SW1V 1AU.: Oil & Gas UK.
Vickers D and Mahrt L. 2010. Sea-surface roughness lengths in the midlatitude coastal zone. Q
J R Meteorol Soc 136(649):1089-93.
Indices:
a ambient condition
m related to a module
The number of facilities will be calculated more accurately in the next version of the model. It will
be assumed that the jet fire and flash fires and explosions will have different effects on the
workers. By that the workers still may escape even after ignition has occurred, e.g. having a
safe distance to the jetfire (heat radiation) and not lethal impacts of a small gas cloud explosion
(heat radiation and pressure impacts). This is shown in the next figure showing a many point es-
timation of the heat radiation form jetflames calculated by the Chamberlain model. In the next
version the heat radiation levels are being transferred into dose effects with distance to the jet
flame and the lethal effects for the workers are estimated by that. A similar approach is thought
of for the gas cloud effects.
Evacuation means (location of evacuation means, e.g. life boat station, bridges to
other platforms)
The Process lay out
The process equipment can be divided into sections.
We discriminate:
• Isolatable section: process section between Emergency Shutdown valves
(ESDV). The inventory of an isolatable section is the minimum amount to be
released in case of a leak (provisions may be taken to allow for the effect of
blow down for small leaks). We assume that the inventory within an iso-
latable section has the same pressure and temperature (this means that
pumps, compressors and choke valves are also considered to be divisions
between isolatable sections, i.e. the inventory of an isolatable section can in-
clude the “other side” of such equipment, e.g. the high pressure part of a
choke valve), but there may be difference between liquid or gas releases on
e.g. different sides of a separator 6
6
In the feasibility study we consider gas releases only
2.1.2 Outputs
Statistical description of fatality, discriminating the following informations:
• Origin of the fatalities (in what module/area was the person when the event started?
• Location of fatalities (in what module/area was the person dying)
From this, to be derived the statistical risk criteria (related to hydrocarbon risks):
•
• Potential Loss of Life
• Individual risk for some personnel categories (operators, …)
• Location-based risk (the risk of fatality when being at in some area/module)
• Fatal Accident Rate, for the whole platform and per area/module.
• Group risk distribution (F-N curve)
7
“NL3 site”: http://www.ecn.nl/fileadmin/ecn/units/wind/docs/dowec/10047_002.pdf
Simplest modelling: Uniform wind direction probability over 8 sectors, using the wind speed dis-
tributions from the table above.
Feasibility modelling: Data according to7 as shown below and Figure 12.
8
Based on Weibull distribution with the factors per row.
Correlations for ventilation in a module are presented in (Anonymous 2006). According to this
model, the ventilation velocity um is proportional to wind speed ua as:
𝑢𝑚 = 𝑢𝑎 ∙ 𝑓0 ∙ 𝑓4 ∙ 𝑓5 ∙ 𝑓6
The factor f 4 in the original model from (Anonymous 2006) has the value of 0.3. Here we try to
make it dependent on wind direction. If wind direction is aligned with the direction of the module
(considered as a duct), wind can enter freely; when wind is perpendicular to the module, there is
no or very little wind driven motion in the module, only due to turbulence or wind direction varia-
tions (here taken as 10 %). We model this by describing f4 as follows:
Where α is the angle between the ambient wind direction and the direction of the module. Using
square root of the cosine accounts for the guiding effect of the walls for small values of α (al-
most aligned wind). The factor 0.4 is included as to ensure that the average of f4 over all direc-
tions approximates the constant in the original model.
0.5
0.4
0.3
U/Uw
0.2
0.1
0
0 20 40 60 80 100 120 140 160 180
Angle (degrees)
Note that the direction of the wind in the module changes when α passes ±π/2.
In principle, f6 can be calculated by the volume blockage v b and the ratio between the length of
the module lm and the characteristic length-scale for the module, calculated as the square root
of the module’s volume.Lm:
1
𝑓6 = �
𝑙
1 + 29 ∙ 𝑣𝑏 ∙ 𝐿𝑚
𝑚
Alternatively a direct factor for f6 can be used. Guidance for the factors f5 and f6 are according to
the following table:
Location: Release is at the surface of the equipment in question. Possible simplifications with
corresponding assumptions:
1. To assume all releases are in one point (centre) of the Area where the Area-
section is located.
2. To assume the release position is distributed (e.g. uniformly) over the Area in ques-
tion.
Direction: Direction may depend on the orientation of the equipment in question; e.g. holes in
pipes, vessels and flanges can be expected to be radial (normal to the main pipe direction),
while (pipe) ruptures are axial. Possible simplifications:
and
2 𝛾+1
𝜋𝑑 2 2𝛾 𝑃𝑎 𝛾 𝑃𝑎 𝛾
𝑚(𝑡) = 𝑞0 = 𝐶𝑑 ∙ ∙ �𝜌0 ∙ 𝑃0 ∙ 𝛾−1 ∙ �� � − � � � for subcritical outflow.
4 𝑃0 𝑃0
𝐶𝑝
With = , Cd the discharge coefficient (about 0.62 for sharp holes, 0.95 for full-bore ruptured
𝐶𝑣
pipes) and Pa the atmospheric pressure.
Mi(t) is calculated according to the following rule: For all sections open at more than 1 side, and
in open connection with the leaking section, M=M0; for the n sections that are open on one side
and in open connection with (or equal to) the leaking section, Mi(t+dt)= Mi(t)-1/n ⋅ q(t) ⋅ dt.
3.4 Dispersion
Dispersion modelling will be based on the approach from (Anonymous 2006), page 57, for more
details see Appendix B.
Concepts: As for ventilation.
Following parameters are input to the model
− Mass release rate m’ (kg/s) (This may be time dependent)
3
− Density of the release at ambient conditions ρ (kg/m )
− Ventilation velocity in the module u (m/s) (see the description of ventilation above)
− Dimensions of the module: Width, height (Hm), length (Xm), volume (Vm), ground floor
1/3
area and a characteristic length Lm= (Volume) .
𝑡 − 𝑡𝑚𝑚𝑚 3
𝑉(𝑡) = �𝑉𝑚𝑚𝑚 1/3 − 𝑢 ∙ 𝑘 ∙ �
3
(A23)
1/3
valid while t-tmax < (Vmax) . Vmax is the cloud volume according to (A22) at tmax: V(tmax).
Some special rules need to be applied to ensure consistency (the UFL cloud is always smaller
than the LFL cloud) and to obey the observation of a maximum of 60% flammable fill in the
module. The complete calculation rules are in Appendix B.
Example of the evolution of flammable cloud in a module. The decrease after the first peak is
due to the growth of the UFL volume inside the module while the LFL volume has reached the
maximum volume inside the module and is extending outside the module. The second peak is
due to the decrease of the UFL volume while the LFL volume is still extending outside the mod-
ule.
3.5 Ignition
Intermittent ignition sources may give sparks at random times. So ignition takes place if a gas
concentration is present AND the intermittent source “fires”. So in addition to the parameters
describing continuous sources, the probability distribution of “firing” need to be known, i.e. typi-
cally characterized by the mean time between sparks (and assuming an exponential distribution
of time between sparks). Also here, use is made of data from the EI report.
The probability of both continuous and intermittent ignition sources can change during the se-
quence of events depending on whether personnel have secured the workplace, and/or have
left the module (not implemented in the feasibility study)
In order to be applicable for OPHRA, the model should either be able to run very fast within the
system, or OPHRA performs an interpolation between predefined results (e.g. from CFD mod-
els).
Two types of heat transfer have to be considered, viz. 1) Radiative heat transfer from the (free)
flame surface to surrounding objects (surfaces) and 2) convective heat transfer from flames hit-
ting (impinging) or engulfing objects or surfaces. Modelling radiative heat transfer involves de-
termination of flame surface temperature and emission coefficient (emissive power), and view
factors from the object to the flame surface; the flame surface can be simplified to a single point.
Modelling convective heat transfer involves determination of flame temperature and convective
heat transfer which depends on the characteristics of the flow of hot or burning gas close to the
object.
Simplest modelling:
The simplest model is the point source model and correlations for heat transfer from chapter 5
in (Oil & Gas UK 2007). This model ignores the influence of wind on the position of the flame,
but this model can be combined with some of the aspects of the “Chamberlain” model, de-
scribed in section 6.5.3 of (Committee for the Prevention of Disasters 1996, 2005).
The point model is a suitable model for radiation heat flux at distances more than 2 flame diam-
eters away. Incident radiative heat flux at a distance r is:
𝜏 ∙ 𝐹 ∙ 𝑚′ ∙ 𝐻𝑐
𝑞𝑟 =
4𝜋 ∙ 𝑟 2
Where τ is the atmospheric transmissivity of heat radiation, F is the fraction of heat from the
flame transferred by radiation, m’ the burning mass flow rate (which is equal to the release rate
from the leak), and Hc the heat of combustion of the gas.
Feasibility study: use has been made of the Chamberlain model as described in section 6.5.3 of
(Committee for the Prevention of Disasters 1996, 2005).
These decisions are based on whether routes towards the three positions at the moment of de-
cision are impaired by gas, heat, or smoke.
The speed of movement along the escape routes can be sampled from a distribution. Though,
for the feasibility study it is constant and equal to 2 meters per second.
Fatality is 14% of the fatality according to this Probit function, where the reduction ac-
counts for the protection of clothing.
4/3
For low radiation levels, the Probit is calculated by integrating the dose q ⋅t while the
person is exposed to radiation (i.e. the collected dose while at the work place and while
escaping).
This model s not implemented in the feasibility study.
Overview
Dispersion modelling will be based on the approach from the IP Ignition probability review, page
57.
The expression for the equilibrium flammable volume is:
3/2
𝑚′
𝑉𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓 = � � ∙ �𝑐𝑙𝑙𝑙 −3/2 − 𝑐𝑢𝑢𝑢 −3/2 �
𝜌∙𝑢∙𝑘
This expression states that an equilibrium cloud size is obtained when removal of the flammable
substance by wind over the boundaries of the cloud (proportional to cloud surface area and
wind speed) is equal to the influx m’. Here k is an empirical constant that describes the rate of
gas transport through the cloud’s boundaries. It is shown that k = 0.614
The flammable cloud volume in the module can fill at maximum 60% (according to experiments)
of the module.
If the flammable volume is limited by the size of the module, the excess mass would disperse
outside the module (in adjacent units or modules) above clfl. This is not included for the feasibil-
ity study.
Cloud growth V(t) can be approximated by formula (A22) in the sections below for constant m’.
V(t) is the time dependent flammable cloud, which asymptotically will approach Vequilibrium.
−0.7358 ∙ 𝑡 ∙ 𝑚′
𝑉(𝑡) = 𝑉𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒 ∙ �1 − exp � ��
𝑉𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒 ∙ 𝜌 ∙ 𝑐𝑙𝑙𝑙
(A22)
For releases from isolatable sections, we use (for the feasibility) a constant mass flow rate equal
to the maximum mass flow rate. When isolation is initiated, we know the total mass to be re-
leased (this is the mass released up to time to full isolation plus the mass in the isolated sec-
tion). The effective release time tmax is then calculated as the total mass released divided by the
(maximum) mass flow rate – after that, the mass flow rate drops to zero. The development of
the cloud can then be approximated by formulas (A22) and (A23):
𝑡 − 𝑡𝑚𝑚𝑚 3
𝑉(𝑡) = �𝑉𝑚𝑚𝑚 1/3 − 𝑢 ∙ 𝑘 ∙ �
3
(A23)
1/3
This formula is valid while t-tmax < (Vmax) . Vmax is the cloud volume according to (A22) at tmax:
V(tmax).
Some special rules need to be applied to ensure consistency (the UFL cloud is always smaller
than the LFL cloud) and to obey the observation of a maximum of 60% flammable fill in the
module. The complete calculation rules are in the following sections.
3/2
𝑚′
𝑉𝑒𝑒𝑒𝑒𝑒,𝑑𝑑𝑑𝑑𝑑𝑑 = � �
𝜌 ∙ 𝑐𝑑𝑑𝑑𝑑𝑑𝑑 ∙ 𝑢 ∙ 𝑘
Then determine the time for the cloud to grow when plume height (ℎ𝑒𝑒𝑒ℎ𝑡 = 3�𝑉𝑑𝑑𝑑𝑑𝑑𝑑 (𝑡))>2, and
plume length >5 m:
If Hm>5, this would lead to (downwind distance being the limiting factor):
𝑉𝑒𝑒𝑒𝑒𝑒,𝑑𝑑𝑑𝑑𝑑𝑑 ∙ 𝜌 ∙ 𝑐𝑑𝑑𝑑𝑑𝑑𝑑 52 ∙ 𝐻𝑚
𝑡𝑑𝑑𝑑𝑑𝑑𝑑 = − ∙ ln(1 − )
0.7358 ∙ 𝑚′ 𝑉𝑒𝑒𝑒𝑒𝑒,𝑑𝑑𝑑𝑑𝑑𝑑
𝑢0
𝑠 = 𝐶𝑢 ∙ 𝑏0 ∙ (1 − ) for u0>-ua
𝑢𝑎
(A10)
𝐿 = 2�𝑢0 ∙ 𝐶𝑢 ∙ 𝑏0 ∙ 𝑡
(A11)
1.1.3 Explosive limits and volumes
The distance along the jet to some concentration k (e.g. the lower flammability level) is given by:
𝑐0
𝑠𝑘 = ∙ 𝐶𝑐 ∙ 𝑏0
𝑘
(A12)
The radial distance to the concentration k at the edge of the plume is at some position s along
the jet is:
𝑠 𝑏0 𝑐0
𝑦= ∙ �ln( ∙ 𝐶𝑐 ∙ )
�𝐶𝑦𝑦 𝑠 𝑘
(A13)
The mass concentration between c0 and some concentration k (e.g. the lower flammability level)
up to some distance L (which may correspond to the jet length at time t) is given by:
𝜌0 ∙ 𝜋 𝐶𝑐 ∙ 𝑏0
𝑀= ∙ �𝐿3 ∙ �3 ∙ 𝑐0 ∙ − 2 ∙ 𝑘� − 𝐶𝑐 3 ∙ 𝑏0 3 ∙ (3 ∙ 𝑐0 − 2 ∙ 𝑘)�
6 ∙ 𝐶𝑦𝑦 𝐿
for L<sk and where ρ0 is the density of the release at c0, so that ρ0⋅c is the mass concentration in
3
kg/m .
For the mass between two levels, such as the lower and upper flammability level clfl and cufl, re-
spectively, this mass is:
𝜌0 ∙ 𝜋
𝑀= ∙ �𝐿3 − 𝐶𝑐 3 ∙ 𝑏0 3��𝑐𝑢𝑢𝑢 − 𝑐𝑙𝑙𝑙 �
3 ∙ 𝐶𝑦𝑦
(A14)
The total mass between c0 and k, i.e. up to length L= sk is:
3
𝑏03 𝐶𝑐 2 𝑐0
𝑀𝑘 = 𝜌0 ∙ 𝜋 (𝑘 − 𝑐0 )2 � + 2 �
6𝐶𝑦𝑦 𝑘 𝑘
(A15)
The total explosive mass is then:
3
𝑏03 𝐶𝑐 𝑐0 2 𝑐0 2
𝑀𝑒𝑒𝑒𝑒𝑒𝑒𝑖𝑣𝑣 = 𝜌0 ∙ 𝜋 𝑐0 �� 2 � − � ��
6𝐶𝑦𝑦 𝑐𝑙𝑙𝑙 𝑐𝑢𝑢𝑢 2
(A17)
This formula can be converted to include the mass flow rate, through the equality of 𝑚 =
𝜋𝑏𝑜 2 𝑐𝑜 𝜌𝑜 𝑢𝑜:
3
𝑏0 𝐶𝑐 𝑐0 2 𝑐0 2
𝑀𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒 =𝑚 �� 2 � − � ��
6𝑢𝑜 𝐶𝑦𝑦 𝑐𝑙𝑙𝑙 𝑐𝑢𝑢𝑢 2
(A17b)
The jet model does not deal with sonic releases and expansion to ambient conditions. Therefore
it is necessary to use the subsonic properties after the jet is expanded to approximately Ma=1/3,
i.e. uo∼100 m/s, and density is at standard conditions. Assuming the release is 100% gas, i.e.
co=1, the pseudo-source radius bo can be calculated from:
𝑚
𝑏𝑜 = �
100 [𝑚/𝑠] ∙ 𝜋 ∙ 𝜌𝑜,𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒
This value is inserted in formula (A17b) together with 100 m/s for uo.
Note that if the volume was a sphere, and outflow would take place over half of the surface or
the sphere, k would be about 2.4. This can be considered to be the maximum value that k can
take (leading to the smallest volume for a given release/ventilation combination). Note that in
the experiments, the ventilation may have been limited by the walls of the module (that would
not contribute to mixing), thus leading to low values of k.
Now the IP model estimates how long it will take to fill up this flammable volume. The text uses
a build-up time as discussed above, but without considering consistency with the areas and
concentration for the JIP workbook model, giving too low times. The excel sheets use a different
formula, not included in the text, viz ”... based on flammable volume in Area at LFL divided by
volumetric release rate of material, x 2 to allow for some loss during build up of gas in Area”
(comment in IP’s Excel sheet):
2 ∙ 𝑉𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓 ∙ 𝜌 ∙ 𝑐𝑙𝑓𝑙
𝑡=
𝑚′
(A19)
In principle, the evolution of the cloud V>LFL with edge at clfl follows the ODE:
𝑑𝑑 𝑚′
= − 𝑢 ∙ 𝑘 ∙ 𝑉 2/3
𝑑𝑑 𝜌 ∙ 𝑐𝑙𝑙𝑙
(A20)
This ODE has no explicit solution for m’<>0, but t can be expressed explicitly in V (i.e. time to
reach a certain cloud volume V):
𝑚′
With A=𝜌∙𝑐 and B= 𝑢 ∙ 𝑘:
𝑙𝑙𝑙
3
𝐴 3 𝐵 √𝑉
𝑡 = 3 ∙ �� 3 ∙ arctanh � √𝑉 ∙ � � − �
𝐵 𝐴 𝐵
(A21)
(note that the cube root of V equals the characteristic length scale L)
It appears that the time to volume according to the simple formula from the IP model is very
close to the theoretical solution, when time to 77.77% of the maximum (asymptotical) volume is
calculated. There is a constant relation between the time as calculated by (A19) and (A21). This
ratio is used to derive an approximate explicit relation for the cloud volume at time t in relation to
the maximum cloud V>LFL as calculated by (A18):
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