ENGINEERING &

DESIGN MANUAL
This manual includes all design and general product information
required to design a complete DuctSox fabric duct ventilation system.

Series/Shape
Cylindrical
Surface Mount

Model
Comfort-FlowTM
High-ThrowTM
Low-ThrowTM

Fabrics
CoronadoTM
Sedona-XmTM
VeronaTM
TufTexTM
DuraTexTM
EkoTexTM
Stat-XTM
Microbe-X

Suspension
Tension Cable
Suspended H-Track
Flush Mount Track

DSD07F0307H DuctSox Corporation 2007

TABLE OF CONTENTS
DuctSox Design Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
DuctSox Series / Shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 1
Design Layout
Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . 1
Diameter Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
Zippers / Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . 3

DuctSox Recommendation Table . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 . 1

Fabric Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Airflow Design
Pressure Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 . 1
AFD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 . 1
Fabric Airflow, Airflow Series (CF, HT, LT) . . . . . . . . . . . . . . . . 4.2
Throw - Directional Airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 . 2
High-Throw: Orifice Size and Throw. . . . . . . . . . . . . . . . . . . . . 4.3
Comfort Flow: Vent Size and Throw . . . . . . . . . . . . . . . . . . . . 4.4
L-Vent & S-Vent Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 . 4
Mesh Vent Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 . 4
Suspension Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 . 1
Appendix
DuctSox Final Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . a . 1
Sample CAD Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . a . 2
Sample Comfort Flow Design . . . . . . . . . . . . . . . . . . . . . . . . . . a . 3
Sample High Throw Design . . . . . . . . . . . . . . . . . . . . . . . . . . . a . 4
Equipment Specifications / AHU Controls. . . . . . . . . . . . . . . . . a . 5
Sound Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . a . 6
DuctSox Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . a.7

INTRODUCTION / DESIGN STEPS

This design manual should assist through the design process for all DuctSox Fabric Duct Ventilation Systems. The
process involves considerations that include layout, sizing, air dispersion, appearance, durability and installation.

The five steps of DuctSox system design:

1 Series / Shape select shape for the application - Cylindrical or Surface Mount.

Design Layout
2 and required fittings.
determine duct layout and sizing - selecting DuctSox location, diameter, lengths

3 Fabric select fabric based on product quality, porosity, colors and/or required air dispersion type.

Air Dispersion determine type, location and size of vents for Comfort Flow, orifices for High Throw
4 or calculate required porosity for Low-Throw Series using to supplied airflow and static pressure.

5 Suspension select Tension Cable, Suspended H-Track, Flush Mount Track or 3 X 1 for suspension.

i DuctSox Corporation 2007 DSD07F0307H

DUCTSOX SERIES 1
Selecting the Series - or shape of the DuctSox system is based on the details of the application. Cylindrical
systems are common for open ceiling spaces. Surface Mount Series require a flat surface to connect to (ceiling or
wall) for proper installation.

Cylindrical Series CYLINDRICAL SERIES

Commonly mounted horizontally using a tension cable or suspended alu-
minum track suspension system - this tubular shape is our most popular.

The Cylindrical Series is available with all fabric choices, all airflow models and
standard diameters ranging from 6-72. Inlet diameter is based on inlet
velocity requirements based on system design and accoustic requirements.
Different than conventional metal, constant diameters are preferred to mini-
mize frictional loss (fewer fittings required) and ease of installation.

This option also includes a wide variety of elbows, take-offs, transitions in

standard - plus custom fitting configurations. This series can also be installed
vertically for a section - or the entire length with proper precaution for suspen-
sion attachment for support as the system deflates.

Surface Mount SURFACE MOUNT SERIES

Available in a D-Shape or a Quarter-Round, Surface Mount Series are
commonly installed against a wall or ceiling. Airflow enters the system either
through the end or through the flat panel against the ceiling or wall.

In design, special sizing considerations include diameter selection of the

system as well as the type, size, location and quantity of inlets. The Surface
Available in: Mount Series offers similar flexible design features as our Standard Series
including air dispersion methods, zippered fittings and connections - however
- D Shape
- Quarter Round
is not available in our PolyTex fabric option.

Standard diameters range from 14-34 and air inlets can be configured from
the ceiling, wall or ends. Multiple inlets may allow for smaller overall size.

DSD07F0307H DuctSox Corporation 2007 1.1

2 DESIGN LAYOUT

Simply stated, a DuctSox system performs as both a duct and a diffuser. The system layout should target the
general air dispersion required - whether even dispersion or directed delivery. With the unlimited custom design
capabilities - there could be several solutions to any given application. With that in mind - simple straight runs
reduce equipment and installation time.

1,600 FPM
Suggested inlet velocity 1,400 FPM

Simple and Economical Even Distribution

1,400 FPM 1,400 FPM

1,600 FPM

Even dispersion - side AHU location Targeted Airflow to ends (windows).

NOTES:
Because air outlets can be integrated into all sections, system design may vary significantly while still providing
excellent air dispersion. Size and orientation of air outlets may allow for a simple and less costly layout than
conventional design.

There is little need to reduce diameter to reduce cost or increase flow rates along straight lengths as the system
works off the basic extended plenum principle. When restriction in the DuctSox System is needed for proper air
distribution, an AFD (Adjustable Flow Device) should be included (std. on designer & premium fabric options).

Systems that include custom fittings require a approval drawing signed by contractor prior to production.

2.1 DuctSox Corporation 2007 DSD07F0307H

DESIGN LAYOUT - DIAMETER SELECTION 2
CYLINDRICAL SERIES D-SHAPE SERIES
Diameter based on airflow and inlet conditions. Lower Choosing the D-Shape diameters are slightly different that standard
DuctSox.
inlet velocities (1,000-1,200 FPM) reduce stress, noise
and yield a better balanced system. 1 - Select Inlet Configuration: End or Top

2 - Determine the airflow through each inlet. For

1,600 FPM Maximum: Straight Run multiple Top inlets, calculate airflow per inlet.
1,400 FPM Maximum: Inlet with Fittings
3 - Select inlet Diameter.
If the required diameter is too large for the space - 4 - Select D-Shape Diameter (per inlet diameter & type)
consider breaking the system down into multiple runs.
Inlet Velocity
Diameter
1,000 1,200 1,400 1,600
8 349 419 489 559
10 545 654 764 873
12 785 942 1,100 1,257
14 1,069 1,283 1,497 1,710
End-Inlet: 1,000-1,600FPM Top-Inlet: 1,000-1,200FPM
16 1,396 1,676 1,955 2,234
18 1,767 2,121 2,474 2,827 Inlet Collar Dia. (inches)
20 2,182 2,618 3,054 3,491
Inlet Velocity
22 2,640 3,168 3,696 4,224 Diameter
1,000 1,200 1,400 1,600
24 3,142 3,770 4,398 5,027 6 196 236 275 314
26 3,687 4,424 5,162 5,899 8 349 419 489 559
28 4,276 5,131 5,986 6,842 10 545 654 764 873
12 785 942 1,100 1,257
30 4,909 5,890 6,872 7,854
14 1,069 1,283 1,497 1,710
32 5,585 6,702 7,819 8,936 16 1,396 1,676 1,955 2,234
34 6,305 7,566 8,827 10,088 18 1,767 2,121 2,474 2,827
36 7,069 8,482 9,896 11,310 20 2,182 2,618 3,054 3,491
22 2,640 3,168 3,696 4,224
38 7,876 9,451 11,026 12,601
24 3,142 3,770 4,398 5,027
40 8,727 10,472 12,217 13,963
42
Air volume per inlet diameter
9,621 11,545 13,470 15,394 with set inlet velocity (CFM)
44 10,559 12,671 14,783 16,895
46 11,541 13,849 16,157 18,466 Top Inlet: Select minimum D-Shape Dia. from
48 12,566 15,080 17,593 20,106 table below per selected inlet diameter.
50 13,635 16,362 19,090 21,817
52 14,748 17,698 20,647 23,597 End Inlet: Select maximum D-Shape Dia. from table
54 15,904 19,085 22,266 25,447 below per selected inlet diameter.
56 17,104 20,525 23,946 27,367 D-Shape End Inlet Top Inlet
58 18,348 22,017 25,687 29,356 Dia. Min. Dia. Max. Dia.
14 10 10
60 19,635 23,562 27,489 31,416
18 13 14
62 20,966 25,159 29,352 33,545 22 16 18
64 22,340 26,808 31,276 35,744 26 18 22
66 23,758 28,510 33,262 38,013 30 21 26
68 25,220 30,264 35,308 40,352 34 24 30
70 26,725 32,070 37,415 42,761 To ensure optimum design, contact factory for design
support on all Surface Mount Series Systems.
72 28,274 33,929 39,584 45,239
Inlet velocities greater than 1,600 FPM is not covered by warranty program.

DSD07F0307H DuctSox Corporation 2007 2.2

2 DESIGN LAYOUT - FITTINGS & ZIPPERS
To allow for variability in system layout, we offer many common fittings in fabric with simple zipper connections.

ZIPPERS
Straight lengths and/or fitings are connected together
using a radial zipper. The zipper is affixed with the Side view
start/stop located at the bottom center - and each
Side view

includes a 2 fabric overlap to conceal the zipper. Top Flat Center aligned

The following table indicates maximum sectional

length of a straight run. Longer sections are broken Top view Top view
into equal lengths: 60 ft of 36 Dia would be
constructed of two 30 foot long sections.
TAKE-OFF (Ts)
Cylindrical D-Shape When designing complicated systems, efficiency take-
Diameter Max Length Dia. Max. off fittings direct air to areas perpendicular to the main
6 15 14 25 run. Shown above in Top Flat and Concentric options
8-10 20 18 25 (Bottom Flat available). The branch duct will require a
12-16 25 22 30 zipper for attachment.
18-20 30 26 35
22-26 35 30 35 For better airflow management,
28-40 40 34 40 branch ducts should be

Dia.
42-44 35 positioned at least 1.5 times the

1.0 x Dia.
46-50 30 outlet diameter from endcaps.
52-56 25
58-60 20
62+ 15
Economy (PolyTex) max sectional length: 50 ft (all dia)
SURFACE MOUNT FITTINGS
Common and custom fittings are available for Surface
Mount Series.

30 45 60 90

RADIUS ELBOWS
The standard centerline radius of an elbow is 1.5 x
dia. Number of gores and sizes depend on angle of
turn. Custom elbows are available upon request. Elbow
Zippers can also be rotated for offsets / elevation
changes on more complicated systems.

Take-Off
Concentric Top Flat Bottom Flat

TRANSITIONS
Simple reducing transitions are available in Concentric,
Top Flat or Bottom Flat configurations. Each transition
fitting includes two zippers and vary in length from 24-
48 (based on diameter change).
Round End Inlet

2.3 DuctSox Corporation 2007 DSD07F0307H

DESIGN RECOMMENDATIONS
Design Steps
3 4 5
Application Fabric Options Model/Airflow* Suspension & Attachment Options
Stainless
Food Processing Microbe-X LT or CF
Steel
Sedona-Xm or Verona CF
Components

Industrial, Verona CF
Manufacturing, Sedona-Xm,TufTex or DuraTex CF or HT
Warehousing & EkoTex (36 dia. max) HT
Distribution
Coronado Stainless
Pools Sedona-Xm or Verona CF Steel
Components

Gymnasium Coronado, Verona CF

TufTex or DuraTex
Sedona-Xm CF or HT
Coronado
Office Sedona-Xm or Verona CF
TufTex or DuraTex CF or HT

Retail Sedona-Xm or Verona CF

Grocery Store TufTex or DuraTex CF or HT

Coronado
Restaurant, Sedona-Xm or Verona CF
Bar, Cafeteria TufTex or DuraTex CF or HT

Library, Sedona-Xm or Verona CF

School Classroom TufTex or DuraTex CF or HT

Telecom Stat-X CF

Auditorium, Sport Verona CF

Arena, Convention TufTex or DuraTex CF or HT
Center, Church Sedona-Xm

Temporary Verona CF
Structure, Animal DuraTex CF or HT
Housing,Tent EkoTex(36 dia. max) HT

Clean Room, Stat-X or Verona CF

Test Lab Sedona-Xm CF or LT*
Microbe-X CF or LT
Fabric, Model and Suspension recommendations are based on DuctSox experience and may vary based on
economy, aesthetics or any other conditions per project. (*Sedona-Xm available in custom porosities with surcharge)

*
Model / Airflow:
CF = Comfort-Flow Model / L-Vent, S-Vent, or Mesh Vents
HT = High-Throw Model / Engineered Orifices or SG (diffusers ( in Sedona-Xm only)
LT = Low-Throw Model / Porous Fabric

DSD07F0307H DuctSox Corporation 2007 3.1

3 DESIGN - FABRIC SELECTION
STEP 1 - SELECT FABRIC FUNCTION - POROSITY
Air Porous Fabric Non-Porous Fabric
Air passes through the fabric weave, fabric porosity varies per fabic choice. No air passes through the fabric weave. This option is most commonly an
This option is most commonly an alternate to exposed double wall duct. alternate to exposed single wall duct / diffusers.

Benefits Limitations Benefits Limitations

No Condensation Long lengths may HT & CF Airflow No LT Airflow
POROUS disperse too much
Reduced Dust on Top NON POROUS Limited Color Options
airflow through fabric
No Heat Gain/Loss Dust On Top
LT & CF Airflow No HT Airflow for Verona
HT in Sedona-Xm, Coronado Note: Dirt does not pass through or stain non-porous fabric.
Note: Dirt from poorly filtered supply air may migrate through weave of air
porous fabrics - eventually discoloring light color fabrics. Filtration efficiency

Coronado
of 50% or greater plus a regular maintenance plan will reduce effects.
STEP 2 - SELECT FABRIC
Coronado Fabric is similar to
COMFORT HIGH-THROW
FLOW
6.75 oz/yd2 Antimicrobial Treated Woven Polyester
Premium Sedona-Xm listed UL Classified (NFPA 90-A & ICC-AC167)
POROUS

below. SG Reqd

Sedona-Xm
(Camo, Cork, Harvest, Galvanized)

Combination of quality fabrics with COMFORT HIGH-THROW

6.75 oz/yd2 Antimicrobial Treated Woven Polyester
durable and aesthetic construction.
FLOW
UL Classified (NFPA 90-A & ICC-AC167)
PREMIUM

POROUS

- Inlet Cover Sleeve

- Zippered Inlet Connection (Black, Gray, White, Beige, Green, Blue, Red, Custom Colors)
SG Reqd

TufTex
- Interior Seams / Construction
- Zippered Endcap
- 10 Year Warranty
HIGH-THROW COMFORT
8.2 oz/yd2 Coated Polyester, UL Classified (NFPA 90-A) FLOW

- Standard AFDs
- Launder-able

Verona
(Black, Silver, White, Green, Blue, Red, Taupe) NON POROUS

Durable construction and fabrics with COMFORT

quality features:
SPECIALTY ECONOMY COMMERCIAL

5.3 oz/yd2 Woven Polyester, UL Classified (NFPA 90-A) FLOW

- Zippered Inlet Connection POROUS

DuraTex
- Interior Seams - Verona (Black, Silver, White, Taupe, Green, Blue, Red, Custom Colors)

- Exterior Seams - DuraTex

- 5 Year Warranty
HIGH-THROW COMFORT
5.5 oz/yd2 Coated Polyester, UL Classified (NFPA 90-A) FLOW

- Launder-able

EkoTex
(Black, Taupe, White, Blue, Silver) NON POROUS

Economy Class offers solutions for

budget concious projects. 5.4 oz/yd2 Woven Polyester Coated, UL Classified (NFPA 90-A) HIGH-THROW

- Simple Inlet Connection

- Exterior Seams
- 1 Year Warranty (Silver) NON POROUS

Unique fabrics developed for per- Stat-X

formance in specific applications.
COMFORT
2.9 oz/yd2 Anti-Static Polyester, UL Classified (NFPA 90-A) FLOW

- Zippered Inlet Connection

- Interior Seams
Microbe-X
(Light Blue, White) POROUS

- 5 Year Warranty - Stat-X

- 1 Year Warranty - Microbe-X 3.2 oz/yd2 Antimicrobial Woven Polyester, USDA Approved
COMFORT
FLOW
LOW-THROW

- Launder-able
(White) POROUS

3.2 DuctSox Corporation 2007 DSD07F0307H

AIRFLOW: PRESSURE AND AFD 4
PRESSURE REVIEW ADJUSTABLE FLOW DEVICE
Air is dispersed through a DuctSox system as a result Airflow control is a critical in HVAC air
of a positive pressure. Assuming a closed system, dispersion. The zip-in Adjustable
design selections are based on Average Pressure Flow Device (AFD) offers variable
(AP), calculated using: resistance to balance static regain,
balance airflow to branches,
AP = ISP1 + 0.66x(VP-FL) (inch H2O) reduce turbulence and reduce
abrupt start ups. Standard for all
Sedona-Xm and TufTex systems.
ISP1 = Inlet Static Pressure
VP = Velocity Pressure = (Velocity/4005)2 AP = 0.59 w.g.
FL = Frictional Pressure Loss AP = 0.54 w.g.

Inlet Static Pressure (ISP) indicates static pressure

supplied at the inlet location.
Standard w.g. Net

Range 1/8 - 3 w.g.

Velocity Pressure (VP) is regained within the closed

system as static pressure. To ensure proper inflation,
ISP must be 30% higher than the VP. Net w/ AFD

Frictional Loss (FL) is low due to designs with

AFD
constant diameter and even dispersion (reducing
airstream velocity).

PRESSURE MODEL AFD LOCATIONS

A comprehensive pressure model reveals net pres- INLET
sures within a single DuctSox length. Average pres- - Balance multiple runs
- Reduce/eliminate airflow turbulence
sure, as shown, is the best model to calculate outlets.

AP = 0.59 w.g.
MIDDLE
Net - Balance static regain

ISP NO-POP
- Reduce inflation pop

PLENUM AND BRANCHES

VP - Direct airflow into branches and balance static regain

FL

DSD07F0307H DuctSox Corporation 2007 4.1

4 AIRFLOW: FABRIC AIRFLOW, TYPE AND DIRECTION

FABRIC AIRFLOW THROW - DIRECTIONAL AIRFLOW

If the design includes a porous fabric - this airflow can Because each DuctSox system is 100% custom
be calculated using the following equations: made, there is unlimited flexibility in designing the
locations of the vents or orifices. Some of the
Qfabric= FP x SA x (AP/0.5) (CFM) considerations when designing outlet orientation are:
12
11 1
FP = Fabric Porosity (rated) (CFM/ft ) 2

SA = Surface Area (all fabric) (ft2) 10 2

AP = Average Pressure (inch/w.g.)
Fabric Porosity (FP) (CFM/ft2 @ .5 w.g.)
Coronado 1.5
9 Orientation from 3
inlet of DuctSox

Sedona-Xm 1.5
Verona 1.5 8 4

Stat-X 2
Microbe-X 6, 13, 20 & 29
7 5
6

TufTex 0 11&1, 10&2 AND 3&9 OCLOCK

DuraTex 0 Primarily chosen for cooling or ventilating, these
PolyTex 0 locations either direct the exiting air upward and / or
outward from the DuctSox. Throw requirements focus
Porous fabrics are used for Comfort Flow and Low- on reaching the exterior walls or filling the gaps
Throw Series only. between parallel runs.

4&8, 5&7 AND 6 OCLOCK

Primarily chosen for applications with heating but can
AIRFLOW MODELS also be used for cooling or ventilating, these locations
direct the exiting air downward and / or outward from
Low Throw Series (LT)
the DuctSox. Throw requirements can be critical in
LOW-THROW

Calculate requied fabric porosity

these locations because the air is delivered towards
(FP) to evenly disperse airflow.

( )
the occupied space in most cases. To calculate the
Qtotal throw, use the distance between the bottom of the
FP = DuctSox system and the distance above the floor
SA x (AP/0.5). (CFM/ft2)
using the following equations:
Available for design with Microbe-X fabric only.
4&8 oclock : (Height - 6) x 2.00 = Throw required
5&7 oclock : (Height - 6) x 1.16 = Throw required
HIGH-THROW High Throw Series (HT) 6 oclock : (Height - 6) x 1.00 = Throw required
1. Determine required throw
2. Select orifice size & orientation
3. Calculate quantity of orifices

HT available on Sedona-Xm, TufTex, DuraTex &

PolyTex fabrics only.

4&8
COMFORT Comfort Flow Series (CF)
1. Calculate airflow through fabric 5&7
FLOW

2. Calculate Vent Size 6

Height

3. Identify Vent Orientation

CF available on Sedona-Xm, TufTex, Verona, DuraTex,

6
Stat-X & Microbe-X fabrics.

Note: Custom outlet orientations and patterns are

available upon request

4.2 DuctSox Corporation 2007 DSD07F0307H

HIGH-THROW: ORIFICE SIZING AND DETAILS 4
HIGH THROW DESIGN
Select orifice size and orientation based on ORIFICE AP Airflow Distance (ft) to Velocity (FPM)
Size 150 100 50
throw that best fits the environment. Lower
(in w.g.) (CFM/ea)
0.25 1.64 3 4 8
pressures result in improved efficiency, lower
0.5 4 6 11
1/2
2.32
noise and extended service life. 0.75 2.84 5 7 14
Please note: SG Diffusers for Sedona-Xm & 1.00 3.28 5 8 16
Coronado are only available in 2 (SG2) and 1.25 3.67 6 9 18
3 (SG3) diameters. 0.25 6.56 5 8 16
0.50 8 11 23
1
9.28
0.75 11.37 9 14 28
1.00 13.12 11 16 32
1.25 14.67 12 18 36
0.25 26.25 11 16 32
2 0.50 37.12 15 23 45

SG2
0.75 45.46 19 28 56
1.00 52.49 21 32 64
1.25 58.69 24 36 72
0.25 41.01 13 20 40
0.50 19 28 57
2.5
58.00
0.75 71.03 23 35 69
1.00 82.02 27 40 80
1.25 91.70 30 45 90
0.25 59.06 16 24 48
3 0.50 83.52 23 34 68

SG3
0.75 102.29 28 42 83
1.00 118.11 32 48 96
1.25 132.06 36 54 108
0.25 104.99 21 32 64
0.50 30 45 91
4
148.48
0.75 181.85 37 56 111
1.00 209.98 43 64 128
1.25 48 72 144
To calculate the total number of orifices - simply
234.76
0.25 27 40 80
divide airflow volume by the Airflow per orifice
164.05
0.50 38 57 113
5
232.00
(listed CFM).
0.75 284.14 46 69 139
1.00 328.09 53 80 160
1.25 366.82 60 90 179
55+ - Indicates Theoretical Throw Value

ORIFICE SPACING
Unless otherwise specified with an order, the orifice spacing is determined by evenly spacing the orifices along
the length of the DuctSox system. All systems shall include a standard 4 foot void (no orifices) near the inlet or
after any fitting within a system to reduce the potential for wear.

If there are too many orifices to fit within the length, then an alternating orifice pattern may have to be chosen.
An example includes a 30 foot long High-Throw system that requires 120 four inch diameter orifices @ 4&8
oclock. By standard design, there would be 5.2 inches between orifice centers, or 1.2 inch of fabric between 4
inch orifices, which would cause a serious concern for wear. In this situation, we would suggest two rows of
orifices at 4&8 and 5&7 oclock. This would increase the orifice spacing to 10.4 inches, yielding at least 6 inches
of fabric between the orifices. Each application is subject to review to ensure product quality.

If custom orifice spacing is required for your application, the information should be provided at the time of
quotation in order to complete the preliminary design.

DSD07F0307H DuctSox Corporation 2007 4.3

4 COMFORT FLOW DESIGN
COMFORT FLOW (CF)
For Sedona-Xm, Coronado,TufTex, Verona, DuraTex, Stat-X & Microbe-X fabrics.

1. Calculate Airflow through Fabric

2. Calculate Total Vent Size (TVS) L-VENTS & S-VENTS
3. Select Vent Sizes (VS+VS=TVS)
L-Vents (Standard) are developed
4. Specify Vent Orientation
for a quiet and even more low
maintenance vent option. The hole
Qfabric= FP x SA x (AP/0.5) patterns grow larger as vent size

( )
increases.
Qvent
TVS = (Length) x (AP/.5)
S-Vents are an array of constant
TVS = (VS1 + VS2 + .....) diameter (3/16) orifices for all vent
sizes.
Example:
TVS=100
VENT AP Airflow Distance (ft) to Velocity (FPM)
Vent Sizes: Size (in w.g.) (CFM/ft)
150 100 50
40 + 40 + 20 = 100
0.25 3.5 4 5 9

5 0.50
0.75
5.0
6.1
5
6
8
9
12
15
MESH VENTS 1.00 7.1 7 11 17
Original vent style common with 0.25 7.1 6 9 15
many other providers. Airflow
determined by vent width and
10 0.50
0.75
10.0
12.2
9
11
13
16
21
26
Average Pressure (AP). Suggested 1.00 14.1 12 19 30
only for food processing projects. 0.25 10.6 8 12 18

15 0.50
0.75
15.0
18.4
11
13
16
20
26
32
M-VENT AP Airflow Distance (ft) to Velocity (FPM) 1.00 21.2 15 23 37
Size (in w.g.) (CFM/ft) 150 100 50 0.25 14.1 9 14 22
0.25 3 11 19
1/8" 20
7.80 0.50 20.0 13 20 31
0.38 9.60 7 13 20 0.75 24.5 16 24 38
(VS 11) 0.50 11.00 9 15 22 1.00 28.3 18 28 44
0.63 12.40 10 16 24 0.25 21.2 12 18 29
0.25 10 15 24
1/4" 30
15.60
0.50 30.0 17 26 41
0.38 19.10 12 18 29
0.75 36.7 21 31 50
(VS 22.1) 0.50 22.10 14 20 30
1.00 42.4 24 36 58
0.63 24.70 16 22 31
0.25 28.3 15 22 36
0.25 12 19 28
3/8"
23.40
0.38 28.70 16 23 30 40 0.50
0.75
40.0
49.0
21
26
31
39
50
62
(VS 33.1) 0.50 33.10 18 24 32
0.63 37.10 20 25 33 1.00 56.6 30 45 71
0.25 15 21 31 0.25 35.4 18 26 42
1/2"
31.20
0.38
0.50
38.20
44.20
18
20
25
26
33
34
50 0.50
0.75
50.0
61.2
24
30
33
46
60
73
(VS 44.2)
0.63 49.50 22 27 35 1.00 70.7 35 53 84
0.25 16 23 35 0.25 42.4 19 28 45
3/4"
46.80
0.38 21 27 36
60
57.40 0.50 60.0 26 39 63
(VS 66.3) 0.50 66.30 22 28 37 0.75 73.55 32 48 77
0.63 74.20 23 29 38 1.00 84.9 37 56 89

Note: All are isothermal throws as a free-air jet. Actual throw velocities will vary in each environment.
To ensure comfort, specify vent orientation as needed per vent and section.

4.4 DuctSox Corporation 2007 DSD07F0307H

SUSPENSION 5
The final step of design is selecting the suspension method. The following table details suspension availability
based on fabric selection.

Fabric Cable with Suspended H-Track & Suspended H-Track &

Snap Clip Flush Mount with Flush Mount with
Snap Tab Cord-In

Coronado O O O O
Sedona-Xm O O O O
TufTex O O O O
Verona O O O
DuraTex O O O
EkoTex O O
Stat-X O O O O
Microbe-X O O O
TENSION CABLE
Simple tension cable is available for all fabric options and is the most economical option. Available for all sizes -
Cable suspension is available for one and two row suspension options (2 row required at 32 diameter and larger).
Snap Clips are spaced every 24 inches along the length to ensure proper support.

The system consists of a cable, turnbuckle(s) and securing hardware for a simple installation. Cable components
available in galvanized, 316 Stainless Steel and plastic coated S/S cable.
Cable with
Snap Clip
SUSPENDED H-TRACK
Anodized aluminum track includes an open top and bottom to allows easy location of vertical supports and clear
connection to the DuctSox below. H-Track is available for most fabric options. Available for all sizes, H-Track sus-
pension is available for one and two row suspension options (2 row required at 32 diameter and larger) and
may include radius sections for elbows. Snap Tabs are spaced every 24 inches along the length to ensure prop-
er support. Cord-In attachment option allows for continuous support for smaller diameter sections.
Aluminum H-Track
The system consists of 10 foot sections of H-Track, couplers, end caps, locking cable drop supports and Gripple
with Snap Tab or Cord-In
cable lock devices for easy installation. Supporting hardware
components are available in galvanized or 316 Stainless Steel.

FLUSH MOUNT TRACK

Anodized aluminum track is available for select fabric options and is designed to be affixed to a flat surface using
anchors or T-Bar snap clips. Flush Mount Track is available for one row suspension option - and all Surface
Mount Models. Snap Tabs are spaced every 24 inches along the length to ensure proper support. Cord-In
attachment option allows for continuous support for smaller diameter sections.
Aluminum Flush
Mount with Snap Tab or Cord-In The system consists of 12 foot sections of Flush Mount Track, couplers, end caps and - if required - T-Bar connection
clips for a installation to common T-Bar ceiling.

3 X 1 SUSPENSION
System only requires a single tension cable and a series of 3 X 1 Hangers

D-Clasps connect product at 10 & 2 oclock, 3 X 1 hangers attach to tension cable at12 oclock.

3 X 1 Suspension with Fewer knee braces are needed.

hangers on a single tension cable

DSD07F0307H DuctSox Corporation 2007 5.1

FINAL FILTER

The DuctSox Final Filter is a simple replaceable cone shape filtration device that is available from DuctSox
Corporation exclusively. Affixed at the inlet with a zipper, the filter is completely concealed within the DuctSox.
Considering layout conditions, a DuctSox Final Filter may not be applicable for every project.

The Final Filter is available in two types and three lengths (M, L & X). Design considerations include physical
space required and required supply static pressure.

SPACE CONSIDERATIONS
DuctSox Final Filters are available in all
diameters and in three different lengths: M, L
or X. The shortest, or M length filter is 4.5x
the diameter in length, the L and X are 6x
and 9x respectively. Longer filters offer
increased surface area which improves
filtration performance and extends the
effective life.

FILTRATION EFFICIENCY
Filtration efficiency is a measure of the
amount of particle captured by the filter
media at a given particle size. This rating
varies based on particle size, face velocity,
filter loading (clean versus dirty) and dynamic
conditions (movement). Based on perform-
ance testing, our filters are MERV-8 (~ 50%
efficient) or a MERV-12 (~ 90% efficient).

PRESSURE LOSS
Another key performance consideration is
the filter pressure drop. Depending on filter
media, length and inlet velocity the pressure
resistance ranges from 0.15"-0.59" w.g.
(MERV-8) and 0.44" - 1.97" w.g. (MERV-
12) clean. Performance testing has proven
the filter maintains its effectiveness at 3.2x
the original pressure drop.

LIFE EXPECTANCY
The effective life of the final filter will vary
based on efficiency of the prefilter, the final
filter and the amount of airborne particles.
Higher efficient filters capture more particles
and typically offer a shorter life expectancy
than lower efficient options. In application
tests, the effective life ranges from a few
months - to a year. A secondary pressure
monitoring device may be added to the
system design to monitor the filter pressure
to ensure proper maintenance (not provided
by DuctSox Corp.).

a.1 DuctSox Corporation 2007 DSD07F0307H

SAMPLE CAD DETAILS
The graphical, or CAD portion of design is the critical to convey design
intent to the construction team. More than including the layout details as
shown below, adding detail drawings (right) highlight specific details of
the components, airflow type & orientation, suspension type or inlet
connection. Considering these details vary by fabric, access
www.ductsox.com [techical library] to download current complete details.

Complete drawing details and specifications are

available at www.ductsox.com

DSD07F0307H DuctSox Corporation 2007 a.2

SAMPLE COMFORT-FLOW DESIGN

75

32-6 32-6 40

1 Series / Shape: Open ceiling = Cylindrical

Using the available Designer - the design
steps are much simpler. Contact your local
DuctSox rep to get the most current version.

2 Design Layout: Centrally located unit and higher

open ceiling (16 foot - not shown) allows for a
simpler layout. Diameter is selected for normal
inlet velocity (<1,600).
Diameter: 16 at 1,433 FPM

3
Fabric Selection: Sedona-XM fabric is selected
for extended warranty and custom color.

4 Air Dispersion: L-Vents are selected (std.).

System pressure is at 0.45 w.g.
Airflow through fabric: 288 CFM
Airflow through vents
Vent detail: size 15 at 4&8 oclock
size 10 at 5&7 oclock

5 Suspension: Considering the DuctSox will be

mounted against the bottom of the truss - a one
row cable suspension with snap clips is selected
for an easy / low cost installation.
L-Vent Size

a.3 DuctSox Corporation 2007 DSD07F0307H

SAMPLE HIGH-THROW DESIGN

75

8
5

40 16
13

1 Series / Shape: Open ceiling = Cylindrical

Using the available Designer - the design
steps are much simpler. Contact your local
DuctSox rep to get the most current version.

2 Design Layout: Roof mounted unit wth two

drops coming into the space (as shown). Simple
straight runs - diameter is selected for normal inlet
velocity (<1,600).
Diameter: 38 at 1,522 FPM

3 Fabric Selection: TufTex fabric is selected as its

the premium option for High-Throw, extended
warranty and available Blue color.

4 Air Dispersion: This manufacturing facility

required throw and mixing = High-Throw Series.
System pressure is at 0.5 w.g.
Airflow through fabric: 0 CFM
Airflow through orifices: 12,000
Orifice detail: 298: 2 Dia at 4&8 oclock
4 void - 4.62 spacing

5 Suspension: Considering the DuctSox will be

mounted 24 inches below the structure - a two H-
Track suspension with snap tabs is selected for
an easy / low cost installation.

DSD07F0307H DuctSox Corporation 2007 a.4

EQUIPMENT SPECIFICATIONS

When designing any DuctSox system, many different factors contribute to the final design. AHU outlet
diameter, external static pressure, outlet airflow velocity, room height, length (minimum or maximum) and width,
and more, all must be considered in a proper design. The following section includes suggestions to consider
when designing a new system or a retro-fit to existing equipment. DuctSox systems, offer a variety of
suspension system options and fabrics that also must be chosen to fit both the proper suspension requirements
and the decor of the environment.

NEW CONSTRUCTION
When designing a system for a new application or use with a new AHU unit, equipment specifications should
include outlet velocities specific to the fabric and series and an external static pressure of w.g. at the
DuctSox inlet. Standard centrifugal blowers typically work well for a DuctSox system. Filtering the air before
it gets into the DuctSox system is required with any of the permeable fabrics. While a 30% efficient filter is
suggested, better filters reduce the dirt that gets into the system. Less dirt in the system means less cleaning,
resulting in a longer product life.

RETRO-FIT / EXISTING SYSTEMS

Existing units have typically been designed for metal ductwork and registers, not including the additional static
pressure required to properly inflate a DuctSox system. Therefore most existing systems may include removing
all of the existing metal ductwork and installing a complete DuctSox system. Other options may include a
combination of booster fans and dampers to properly balance the static pressures needed.

Other additions, such as metal collars, fittings or supports may also be required to properly connect the inlet and
the suspension system. If you have any questions or problems getting the information you need, you may call
our customer service group for assistance. The information can typically be found by contacting the
manufacturer and giving them your model & serial number.

AHU CONTROLS

STANDARD THERMOSTAT CONTROLS

A system controlled by a standard thermostat should be set on continuous fan duty. It is important to note that
standard settings, without constant duty, will include inflation and deflation stages of the DuctSox system. In
different environments, some may find this distracting. Extreme cycling, especially with single row suspension
systems, may cause premature failure of the system due to inflation impact stress.

VARIABLE AIR VOLUME (VAV) BOXES / CONTROLS

With an emphasis on indoor air quality and the extended development of motor controllers, variable air volume
systems are common. Considering the DuctSox system operates on positive pressure - it is important to match
the airflow curve and relative pressure curve to ensure adequate inflation on the low side and available inlet
static pressure on the high volume side. Typically - DuctSox maintains an acceptable inflated appearance
down to 1/8 w.g..

FREQUENCY DRIVE / SOFT START CONTROLS

In order to reduce the popping that may be experienced upon inflation, a solution may include the use of a
frequency drive or soft start motor controller to ramp up the speed of the fans. This will greatly reduce the initial
surge of airflow that causes most of the stress on a fabric DuctSox system. Adjustable Flow Devices (AFDs)
can also be used to reduce the initial surge of airflow upon start up.

TWO SPEED / STAGING FANS

For larger industrial / commercial HVAC systems, a two speed fan or a staging fan may be considered. Either
option will operate with the primary purpose of keeping the DuctSox system inflated when the HVAC system is
not operating. When the system is switched into second stage, the system is already partially inflated.
Considering the system is already inflated, this option virtually eliminates any concern of inflation pop.

a.5 DuctSox Corporation 2007 DSD07F0307H

SOUND DATA
Noise within an HVAC system is
commonly generated by either the
equipment or the airflow. Equipment

(dB re 20 micropascals)
noise is typically captured using sound
attenuation components and air noise is
reduced by designing with lower airflow
velocities and lower static pressure.

Unlike traditional metal systems,

Sound Pressure Level

DuctSox Air Dispersion Products are
fabricated of a flexible fabric that does
not block, conduct or convey noise. To
properly consider the acoustical aspects
of design, please review and consider
the following: "Equipment" noise,
"Velocity" noise and "Pressure" noise.
125 250 500 1k 2k 4k
Equipment Noise references noise Octave Band Center Frequency (Hz)
generated by something external of the
DuctSox system, which could include an air handling Sample Sound Data Chart
unit, fan, VAV box, or fan-powered box. This noise Performance chart detail performance characterics
can be contained in, and travel down, metal duct work of test sample only (Sedona-Xm, S-Vent at 0.5
prior to the DuctSox System. When this conveyed w.g.). Actual results will vary based on airflow type,
equipment noise reaches the DuctSox, it will "break fabric, static pressure, room size and DuctSox loca-
out" of the fabric duct almost immediately because the tion.
fabric is not a noise "barrier". The best way to prevent
this from occurring is to include a noise attenuator to For best results with noise sensitive projects, please
absorb the noise before it enters the DuctSox system. contact our factory representative for free
engineering support.
Velocity Noise refers to the amount of noise
generated by the velocity of the airflow entering the
DuctSox at the inlet. As with any system, higher
velocities result in
more noise, and lower NC vs. Inlet Velocity Noise Absorption characteristics of DuctSox
operate quieter. (ft/min) NC Level products also help reduce the ambient sound within an
There are four data 800 <20 environment. The soft flexible fabric acts as a baffle
lines on the chart, 1,100 <20 along the ceiling, reducing sound by breaking up small
reflecting average 1,600 25 amounts of reflective noise. Independent testing
inlet velocities of 800, 1,800 30 revealed:
1100, 1600 and 1800
NOTE: Sound Power Levels adjust-
FPM into a 16" ed for > 15,000 cubic feet space Noise Reduction Coefficient (NRC): 0.20
diameter DuctSox with DuctSox installed 16 ft above Sound Absorption Average (SAA): 0.17-0.21
system at .5" w.g. the occupied zone.
static pressure.
More detailed test results of Absorption Coefficient vs.
Frequency are available if requested.
Pressure Noise identifies the amount of noise
generated by the air outlets. Systems operating at a
higher static pressure push additional air through the
outlets. This increased airflow emits higher noise
levels than lower airflows. During design, maintaining
a static pressure at or below 0.5 in w.g. will
effectively eliminate concerns of noise generated due
to static pressure (below audible range).

DSD07F0307H DuctSox Corporation 2007 a.6

WARRANTY & CODE COMPLIANCE

Design & Performance Warranty

For the first year of operation - each DuctSox system designed and operating within
the published guidelines is covered by a design and performance warranty. To assist
through the design process, we freely offer our published design manual on our website
or provide design assistance through our inside sales and engineering group.

DuctSox Product Warranty

The DuctSox Warranty is for replacement or repair credit based on the amount of the
warranty period remaining. The warranty is not available in the form of a cash payment, only
as credit towards repair or replacement. The DuctSox Warranty covers materials, fabrication
and performance of the fabric portion of the DuctSox System only. Warranty coverage
begins at time of shipment.

Material Warranty Period Application Requirements

Sedona-Xm, 10 year, Airflow & Static Pressure per original
TufTex, & prorated years 5-10 DuctSox design in accordance with
Coronado published requirements at the time
of shipment.

Verona, DuraTex 5 year, Same as above

& Stat-X prorated years 2.5 - 5

EkoTex 1 year Same as above

& Microbe-X

Warranty excludes damage to fabric from improper installation, poor maintenance, abuse,
abrasion, caustic chemicals, exposure to high temperature (over 180 degrees F), fabric
discoloration and shrinkage or any unauthorized modifications to system. Warranty does
not cover any labor, equipment rental or freight charges incurred as a result of executing
the warranty.

Code Compliance
As drafted by the International Code Council, (ICC), Acceptance Criteria for Fabric Air
Dispersion Systems (AC-167) is the most comprehensive compliance requirement assembled
for the fabric duct industry. More than just a measure of safety, quality and performance,
when combined with our classification to this standard by Underwriters Laboratories (UL)
ensures continued compliance for all marked products. Additional information is available
at www.ductsox.com.

4343 Chavenelle Road

Dubuque, IA 52002-2654
Phone: 866-DuctSox / 563-589-2777
Fax: 563-589-2754

www.ductsox.com

DSD07F0307H DuctSox Corporation 2007