COPPER BRAIDS & LAMINATED CONNECTORS

MANUFACTURERS & EXPORTES

S.no.

INDEX

COPPER BRAIDS -MANUFACTURERS

Pageno.
03

01

FLATBRAIDS

03

02

FLEXIBLE CONNECTORS / FLEXIBLE EARTHSTRAPS

03

03

ROUNDBRAIDS

03

04

FLEXIBLE STRANDEDROPES

03

05

BARE STRANDED COPPERCONDUCTOR

03

II

LAMINATED COPPER CONDUCTOR -MANUFACTURERS

06

COPPER LAMINATED FLEXIBLECONNECTORS

04

07

COPPER LAMINATED FLEXIBLESHUNTS

05

08

COPPER LAMINATED FLEXIBLEJUMPERS

06

III

CONDUCTORS

09

BARE COPPERTAPE

10

PVC COVERED COPPERTAPE

07
07

11

BARE ALLUMINIUMTAPE

07

12

BARE SOLID CIRCULARCONDUCTOR

07

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FlatBraids

Flexible Connectors/Flexible EarthStraps

Highly Cu flexible pressed, Bare, Tin & Silver Coated.

Flat Braid is mainly used for Earthing Connection &
terminalsetc.

Range
WireDiameter
Material
Finish

4 sq.mm andabove
0.05mm (47swg) to0.3mm(30swg)
ElectrolyticCopper
Bare Copper / Tinned /Silver

RoundBraids

Range
WireDiameter
Material
Finish

4 sq.mm andabove
0.05mm (47swg) to0.3mm(30swg)
ElectrolyticCopper
Bare Copper / Tinned /Silver

Flexible StrandedRopes

Highly Cu flexible bare, tin & silver coated.

Round braids are used for carbonbrushes,
relays, gaskets, telecom, automobiles , earthingetc.

Range
WireDiameter
Material
Finish

4 sq.mm andabove
0.51 to 3mm
ElectrolyticCopper
Bare Copper / Tinned /Silver

Bare Stranded Copper Conductors

(In PVC alsoAvailable)
Soft Drawn Cu Conductor to BS EN -60228

Range
WireDiameter
Material
Finish

4 sq.mm andabove
0.51 to 3mm
ElectrolyticCopper
Bare Copper / Tinned /Silver

Size
mm2
6
16
25

StrandingNo
/mm
7 /1.04
7 /1.70
7 /2.14

E12-SCC-6
E12-SCC-16
E12-SCC-25

35
50
70
95
120
150
185
240

7 /2.52
19 /1.78
19 /2.14
19 /2.52
37 /2.03
37 /2.25
37 /2.52
61 /2.24

E12-SCC-35
E12-SCC-50
E12-SCC-70
E12-SCC-95
E12-SCC-120
E12-SCC-150
E12-SCC-185
E12-SCC-240

ProductCode

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COPPER LAMINATED FLEXIBLECONNECTORS

Laminated Copper Flexibles
We offer the finest quality Laminated Copper Flexible Connectors that are manufactured by stacking several foils of
electrolytic copper and then applying high current under high pressure. These types of flexible connectors are
commonly used as the flexible expansion joints for connecting the bus bars in different applications.
Features:

Endurable and LongLasting

Available in differentsizes

Easy touse
IndustryUse:

Switchgearindustries

Powerplants

CathodicProtection

BusDucts

Transformer

V.C.B.

Resistance weldingengineering

ElectricLocomotives

GalvanoEngineering

Furnaces

These Laminated Copper Flexible Connections are produced from high conductivity electrolytic grade copper
foils/sheets. We follow various methods to produce these flexiblejumpers.
The method used is describedbelow:
PressWelding
In Press welding, individual Copper strips are fused (one homogeneous mass) together by applying direct current
and pressure without the use of any foreign material. It results in producing a solid palm with properties of a plain
busbar of the same cross section. This method assures minimum resistance thus increasing the product life &
reduction in downtime. Welding provides the best mechanical & electrical properties at high temperatures. These are
available in all sizes covering the desired cross section area. Slotted holes can be provided up onrequest.
Copper laminated flexible Connectors consist of several stacked strips with riveted or welded contact areas.
They have a constant cross-section over the whole length. Busbars and laminated connectors with the same crosssection can be loaded with the same current. A part of laminated connectors are utilized as flexible expansion
connectors in order to connect busbars of switch gears, transformers, generators, etc. Thanks to their elasticity,
thermal expansion of busbars is beingcompensated.
Most of the parts are being used as expansion connectors to prevent damages by vibration caused by switch gear
operations. Another part is utilised as flexible components inside parts of machines (Like welding machines or switch
gears). These kind of connectors have to realise movement inside machines and switch gears. To manufacture
suitable connectors for the variable applications we have different methods ofproduction.

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COPPER LAMINATED FLEXIBLEJUMPERS

Copper laminated flexible jumpers are manufactured by stacking several foils of electrolytic copper and then
applyinghighcurrentunderhighpressure.Thisisaspecialmetaldiffusionwherebythemetalitselfmeltsandforms
homogenous bonds thus giving a very negligible, almost nil, mill volt drop across the connector, thereby reducing
the temperature rise and increasing the current carrying capacity of the jumper. In this process, no filler metal is
used to join two layers together. They have a constant cross section over whole length. The current carrying
capacity of solid bus bar and copper laminated jumper manufactured by this process is the same. Therefore
Laminated Copper flexible Jumper jumpers are a substitute for solid busbar.
Copper flexible jumpers are manufactured in all possible shapes & sizes as per customers requirements.
Some of various shapes are shown in theimages.

Copper laminated flexible jumpers are manufactured by laminating high conductivity, electrolytic grade copper
foils. These laminated foils are then sweated or pressure welded / fused as per customers requirements. Such
copper jumpers carry the same current as that of Busbars as they have a constant cross section over the whole
length giving a nil milivolt drop. So these jumpers are a best substitute for solid busbars.Our Copper flexible
jumpers are widely used in following Industries: Transformers switchgears, power plants, Electric locomotives,
furnaces, chemical plants, electricity boards & all current carrying equipment manufacturingIndustries.
Itisalsopossibletodrill,saw,braze,mill&weldthecontactareaswithoutanyproblem.Thesetypesofflexible
connectorsareusedasflexibleexpansionjointsinordertoconnectbusbarsinSwitchgearindustries,

Powerplants,

CausticSoda,

Chlorine plant using mercuryCell,

ModularCell,

MembraneCell,

DiaphragmCell,

HydrochlorideCell,

Manganese Dioxide Cell and CathodesProtection,

Bus Ducts, Transformer,V.C.B.,

Resistance weldingengineering,

In Electric Locomotives, Furnacesetc..

It is used as expansion connectors to prevent damages by other parts of machines or switchgears and to take
care of thermal and dynamic stresses caused by short circuit current in the system. These jumpers have to realize
movements inside machines and switchgear. Flexible Copper Laminate jumper is individually designed and
manufactured keeping in view the users requirement and application. We also offer jumpers with contact area
electro tinned, silver or gold plated to give perfectcontact.
If want to order Pleasemention:
Outside length (O.L), Width required (W), Thickness (less clip) (T), Hole Diameter, Type (letter shape), Hole pattern
&dimensions

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COPPER LAMINATED FLEXIBLEJUMPERS

FLEXIBLE LAMINATED SHUNTS are custom designed to customer
requirements and specifications and are available in any hole pattern
or size. The secondary conductor strips are of High Conductivity
Copper. Terminal ends can either be deep riveted or solderdipped
to allow a more positive current transfer area for improvedefficiency.
Copper laminated flexible shunts are manufactured by stackingseveral
foils of Electrolytic Copper (0.035 to 0.3 mm thick) and thenforging
it by applying high current under high pressure. This is a special metal
diffusion process whereby the metal itself melts and forms homogenous
bond thus giving a very negligible, almost nil milivolt drop acrossthe
connector, thereby reducing the temperature rise & increasing the current carrying capacity of the jumper. In this
process, no filler metal is used to join layers together. They have a constant cross section over whole length. The
current carrying capacity of solid bus bar and Copper laminated jumper manufactured by this process issame.
Therefore these jumpers are a substitute of solid bus bar. It is also possible to drill, saw or mill the contact areas
without anyproblem.
These type of flexible connectors are used as flexible expansion joints in order to connect bus bars in Switchgear
Industries,PowerPlants,CausticSoda&ChlorinePlantusingMercuryCell,ModularCell,MembraneCell,Diaphragm Cell,
Hydrochloride Cell, Manganese Dioxide Cell and Cathodic Protection, Bus Ducts, Transformer, V.C.B., Resistance
welding equipments, Electric Locomotives, Furnaces etc. to prevent damages by other parts of machines or
switchgear. These kinds of jumpers have to realize movements inside machines and switchgear. These jumpers are
individually designed and manufactured keeping in view, the user requirements and application. We also offer
jumpers with contact area electro - tinned, Silver plated or Gold plated to give perfectcontact.
If want to order Please mention:
Outside length(O.L),
Width required (W),
Thickness (less clip) (T),
HoleDiameter,
Type (lettershape),
Hole pattern & dimensionsEtc.

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CONDUCTORS
Bare CopperTape
Material - High conductivity Copper Tape to BS EN
13601 (Formerly BS1432)

*Add suffix "T" to the product code for

Conductor
ProductCode
Size mm
12.5 x1.5
E12-BCT-1215
12.5 x3
E12-BCT-1253
20 x1.5
20 x3
25 x1.5

E12-BCT-2015
E12-BCT-203
E12-BCT-2515

25 x3
25 x4
25 x6
30 x3

E12-BCT-253
E12-BCT-254
E12-BCT-256
E12-BCT-303

"Tinned CopperTape".

Conductor
Sizemm
50 x6
50 x10
50 x12
60 x5
60 x8
60 x10
75 x6
75 x10
75 x12
80 x5
80 x6
80 x10
80 x12
100 x5
100 x6
100 x10
100 x20

Conductor
Size mm
12.5 x1.5
25 x3
25 x6
38 x6
50 x6

PVC Covered CopperTape

Material ElectrolyticCopper

Conductor Size
mm
12.5 x1.5
25 x3
25 x6
38 x6
50 x6

Bare AluminumTape
Material -Aluminum

Bare Solid CircularConductor

Conductor
BareCopper
BareAluminum
PVCCopper
PVCAluminum

Product
Code
E12-CBB-506
E12-CBB-5010
E12-CBB-5012
E12-CBB-605
E12-CBB-608
E12-CBB-6010
E12-CBB-756
E12-CBB-7510
E12-CBB-7512
E12-CBB-805
E12-CBB-806
E12-CBB-8010
E12-CBB-8012
E12-CBB-1005
E12-CBB-1006
E12-CBB-1010
E12-CBB-1020

ProductCode
E12-PCT-1215
E12-PCT-253
E12-PCT-256
E12-PCT-386
E12-PCT-506

ProductCode
E12-BAT-1215
E12-BAT-253
E12-BAT-256
E12-BAT-386
E12-BAT-506

Dia.(D)
mm
8

Cross Section
AreaMM2
50.27

8
8

50.27
50.27

E12-SOCC-8A
E12-SOCC-8CC

50.27

E12-SOCC-8AA

Product
Code
E12-SOCC-8C

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Admin Office -

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11 - Govind Chhaya Bldg no.7,
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Factory Address-AMIABLE IMPEX

495, P1,P1,P1, Unit no 3,
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Tal. Kaparada
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Gujrat, India

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