10 3
10 3
Indian Standard
SPECIFICATION FOR PLYWOOD TEA-CHEST
PART III BATTENS
(Fourth Revision)
Wood
Products
Sectional
Committee,
BDC
20
Chaitman DR D. NARAYANAMURT~ Bharadwaja, 41(116-B), 4th Main Road, Jayamahal Extension, Bangalore 6 Assxsrlvrr Dnuzroa (SPECWEAT~ON) Ministry of Railways (RDSO), Lucknow Indian Tea Associ&i&, Cal&&a SHRI J. BAIN Forest Department, Government of Assam SHIU P. BARIJA Directorate General of Civil Aviation ;g ; g c&.t-.t?DE=J-= Plywood Manufacturers Association of India, . . Calcutta; Md Federation of Indian Plywood and Panel Industry, New Delhi Association of India, SHR~G. L. KEDIA (Altmatc) Plywood Manufacturers
Msmbers
DR Jossp~
I)R D. C. ROY (Altemtc) Western India Plywood Ltd, Baliipatam SHRI A. K. K,+mmxurry Jay Sbree Tea and Industries Ltd, Calcutta SHIU G. L. KEDIA Sxru N. P. MOFITA (AItem&) SouthI; Plywood Mam&&ur*m ociation, SHRI K. S. LAZY
Calcutta Federation of Indian Plywood and Panel Industry,._ New Delhi . Indian Plywood Industries Research Institute, Bangalore
SHRITHOM& PAUL (Alkmati _&ate Gemrr& of Technical Development SHRI J. S. hlATHARu . A?~esk Ehgartma Government of Kamataka SHRIS~~R+ M;yy
COL
Minii
lt&iary
of Defence OP Dcknce
(DGI) (R & D)
Forest Research Institute & Colleges, Dehra Dun National Buildings Organization, New Delhi Engineer-in-Chiefs Branch, Army Headquarters Directorate General of Supplies & Disposals
(Continued on&age 2) I
Q Copyright 1974 INDIAN STANDARDS INSTITUTION This public&n is protected under the Indian Copyright Act (XIV of 1957) and reproduction in whole or in part by any means except with written permission of the publisher shall be deemed to be an infringement of copyright under the said Act.
Centr$r3e.lding
Representing Research
Institute
(CSIR),
SHRI ARJUN DAS (Altcmatc) SURVEYOR OF Central Public Works Department WORKs (II) Plywood Products, Sitapur SHRX H. THOMSON SHRI G. W. hf. WHITTLE (Alternate) Director General, IS1 (Ex-ogicio A4ember) SHRI D. AJITHA SIMHA, Director (Civ Engg)
SHN J. R. MEHTA
Secretary
Plywood
Convew SHRI A. K. KADERKUTT~ Members SHRI B. ANANDASWAMY SHRI J. BAIN Srnu BALL+ BISWA~
Subcommittee,
BDC 20 : 1
Ltd, Baliapatam
Central Food Technological Research Institute (CSIR), Mysore Indian Tea Association, Calcutta Calcutta Tea-Chest Fittings Manufacturers Association, Calcutta
SHRI B. K. KHAITAN (Alternate) Directorate General of Civil Aviation SHRI P. R. CHANDRA~EKHAR Plywood Manufacturers Association of India, SHRI L. N. DOKANIA Calcutta SHRI G. L. KEDU (A&ma&) Tea Board, Calcutta SHRI M. K. Dux-r DR K. K. MITRA (Alternate) Indian Tea Chest Battens Manufacturers AssoSHRI C. P. GOENKA ciation, Yamuna Nagar SHRI J. N. I&POOR (Alternate) Indian Plywood Industries Research Institute, DR JOSEPH GEORGE Bangalore SHRI V. SIVANANDA(Al&mate) Indian Institute of Packaging, Bombay MAJ N. V. R. IYENGAR SHRI G. S. B~OME (Alteinate) Forest Research Institute & Colleges, Dehra Dun SHXI N. C. J.m Directorate General of Technical Development, SHRI J. S. MATHARU New Delhi Ministry of Defence (R & D) LT-COL S. A. MOHILE SHRI B. B. MEHTA (Alternafe) In personal capacity IBharadwaja 41 (116-B), 4th DR D. NARAYANAMURTI Main Road, Jayamahal Extension, Bangalore 61 Forest Research Institute & Colleges, Dehra Dun SHRI A. C. SEKIIAR Federation of Indian Plywood & Panel Industry, SHIU R. K. TALUKDAR New Delhi EXECUTIVE DIRECTOR (Affemafe) Plywood Products, Sitapur SHRI H. THOMSON .\ S~IRI PURSHOTAM DAYAL (Altemazel South Indian Plywood Manufacturers Association, SHRI N. VENKATARAMAN Calicut S~IRI THOMAS PAUL (Alternak)
Is :
lO(Part III)-1974
Indian Standard
SPECIFICATION FOR PLY WOOD TEA-CHEST
PART III BATTENS
(Fourth Revision)
0. FOREWORD 0.1This Indian Standard (Part III) (Fourth Revision) was adopted by the
Indian Standards Institution on 19 February 1974, after the draft finalized by the Wood Products Sectional Committee had been approved by the Civil Engineering Division Council.
covers provisions relating to different components of a plywood tea-chest, namely, battens, plywood panels, metal fittings, etc. Besides, it also covers provisions in respect of sizes and testing of assembled Since some of these aspects are the concern of different trades, tea-chest. such as for plywood, battens, metal fittings and to assist the quality enforcement procedures it has been felt that, the fourth revision of IS : IO-1970* be published in parts. This part deals with battens for plywood tea-chests. Other parts dealing with plywood panels, metal fittings, etc, would be prepared in due course. 0.2.1 In addition to the requirements already covered under IS : lo-1970*, this standard specifies certain minimum strength requirements of the battens as determined on full length finished battens. 0.3 In the formulation of this standard due weightage has been given to the international co-ordination among the standards and practices prevailing in different countries in addition to relating it to the practices in the field in this country. 0.4 For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS : 2-1960t. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard.
0.2 IS : lo-1970*
1. SCOPE
1.1 This standard (Part III) covers dimensions, requirements of timber suitable for battens for tea-chests.
*Specification for plywood tea-chests (third revision). fRules for rounding off numerical values (revised).
and species
IS : 10 (Part III) - 1974 2. TERMINOLOGY 2.1 For the purpose of this standard, the definitions given in IS : 707-1968*
and the following shall apply. 2.1.1 corners
Batten -
A rectangular
of a tea-chest.
2.1.3 Insect Holes (Borer Holes) - A hole caused by the attack of wood boring insects and other organisms.
2.1.4
Knot-A
the natural
in the
batten
during
2.1.5 Split - A separation of fibres which extends from one face of the batten to another and runs along the grain of the piece.
2.1.6 War@- A deviation or distortion from a true plane of the surface of the batten due to stresses caused by uneven moisture content. 3. SPECIES OF TIMBER
3.1 The battens shall be manufactured from any of the timbers listed in Appendix A, subject to certain species being treated in the manner described therein. The species of timber selected for the manufacture of battens shall have strength properties as required under 7. NOTE - Only fir and spruce are*generally recommended for battena for tea-chests for
export purposa. 4. DIMENSIONS 4.1 Dimensions AND TOLERANCES
For all sizes of tea-chests (see IS : lo-1970t), except tea-chest .used for packing instant tea (see 4.1.2) the cross section of the battens shall be The length of a set 2.2 x2.0 cm subject to the tolerances given under 4.2. of 12 battens required for assembling a tea-chest shall be governed by the following :
4.1.1
a) Four pieces shall be of length = H-5.4 cm b) Four pieces shall be of length = W-l cm c) Four pieces shall be of length = L-l cm
Where L, W and H are the length, width and height of the tea-chest respectively (see Fig. 1).
4.1.1.1 The dimensions of L, W and H, in that order, shall be governed by the overall dimensions, namely, length, width and height of the tea-chest,
*Glossary of terms applicable to timber and timber products (Jrsf rrtrision). tSpecification for plywood tea-chests (third rmti).
FIG. 1 TEA-CHEST
5. REQUIREMENTS 5.1 Battens shall conform to the provisions mentioned under 5.1.1 to 5.1.3.
*SpecScation for plywood tea-chests (Uzirdreuision).
5.1.3 In any one consignment, lots of battens sufficient for at least 100 chests (or all the chests, if the lot is of a smaller quantity) shall be of the same species. 6. FINISHING 6.1 All top and whereas used for the battens shall be finished reasonably smooth. The battens for bottom shall have the ends mitred across the narrow face (2.0 cm) the corner.pieces shall have square ends. However, for tea-chests packing htant tea, all battens may be finished with square ends. TESTS FOR BATTENS
7. LABORATORY
7.1 Compression Parallel to Grain - When tested on full length battens of sizes recommended in 4.1 with the ends properly squared, the maximum 4x10 compressive load shall be not less than kg where 1 is the length of 1 the batten of tea-chest in cm. When tested on full length batten (see 4.1) on a span 4x 10s of l-4 cm on central load, the breaking load shall be not less than kg 1 where 1 is the length of batten of tea-chest in cm.
7.2 Static Bending -
8. SAMPLING 8.1 The method of drawing representative samples of battens criteria for conformity shall be as prescribed in Appendix B. *Methods of testing small clear specimensof timber (first
6
revision).
and the
if any; and
9.1.1 Each batten may also be marked with the ISI Certification Mark.
The use of IS1 Certification Mark is governed by the provisions of the Indian (Certification Marks) Act and the Rules and Regulations made thereunder. The IS1 Mark on products covered by an Indian Standard conveys the assurance that they have been produced to comply with the requirements of that standard under a well-defined system of inspection, testing and quality control which is devised and supervised by IS1 and operated by the producer. IS1 marked products are also continuously checked by IS1 for conformity to that standard as a further safeguard. Details of conditions under which a licence for the use of IS1 Certification Mark may be granted to manufacturers or processors may be obtained from the Indian Standards Institution.
f urdards Institution
NOTE -
10. PACKING
AND DELIVERY
10.1 The battens shall be delivered in a clean and dry condition, and unless otherwise specified, shall be suitably packed accordingly to normal trade practices. The following information shall be given on each package of battens : a) Manufacturers name and address or trade-mark, if any ; b) Size and indication whether battens are meant for top and bottom or side of the chest; c) Number of battens in the package; and d) Month and year of manufacture.
APPENDIX
(Clause 3.1)
TIMBER A-l.
species
FOR
BATTENS
AND
THEIR
TREATMENT
SPECIES
OF TIMBERS
A-l .l The timber for battens to be used for tea-chests shall be of any of the listed below :
BOTAKKXL NAME TRADE NAME ABBREVIATION
k.
1. 2. 3. 4. 5.
Acrocarpusfrariniflius Wight et Am. ddina rordifolia fRoxb.i Hk.f. Albiria lebieberk Tenth. Aphanamixis pobstachya (Wall.) Parker Amoora spp.
Is:
SL
lO(PartIII)-1974
BOTANXALNAME
+Anthoapholuc c&ba Miq. Artocar$ur cha$osha Roxb. Artocarfnts hirsutw Lamk. +Bischojia javanica Blume. cunarium sikkimnrcc King (Roxb.) Cak@hyUum s p. Cadre&zspp. fi oxb. Chukraria tabularis A. Jusp. +Dilknia spp. Di@tsrocar_bus [email protected] Vcsque Di~terocar@s spp. &.YZY&m spP* Garuga @nata Roxb. lGmelina arborea Roxb. Hokpka integ$olia Planch. Hoflea j?P Hv tctyon e&sum wall. Lugerstroemia hybokzua Kun. Lagerstroemia Ianceolatu Wall. *Lannca coromaadelica Mcrr. Lophoptium wightianum Am. + Mach& spp. +Mang$ra indica Linn. Micheliu spp. Palaquium ellipticurn (Dalz.) Engler Parishia insignis Hook.f. Phoebe spp. Pkea smithiana Boii. Pinus roxburghii Sargent Pinus wallichiana A. B. Jacks Pinus insularis Endl. Plan&&a andamanica King. Polyalrhiu fragram Pterocarpus marsupium Roxb. Schima wallichii Korth. Sideroxylon longcpctiolatumKiig et Prain Shorea assamica Dyer Terminalia arjuna W. & A. * Erminalia bellirica (Gaertn.) Roxb. Terminalin bialata Steud (Sapwood) Terminal&a myriocarpa Hcurck et Muell. Arg. Terminalin paniculata Roth. Terminalia proceta Roxb. *Vateria indica Linn. ,+nthoxylum rhctsa (Roxb.) DC. Abies spp. Canarium spp.
TRADENAME
kadam &aplash aini uriam dhup poou fzzmssy dilenia hol!ong 5ruTJan Jaman g-g? gam= kanju hopea kuthau winma bcntcak ils machilus mango &amP pali red dhup bonsum spruce chii kail khasipin red bombwe nedunar b&a& Iambapatti makai arjun bahtra white chuglam hollock kindal white bomhwe vellapine mullilm fu white dhup
No.
6. 3 9: ::: CHP AIN URI PO0 TOO z HON CUR
12.
13.
:::
1;: i8.
:i: 23. 24. 25. 28. E* 31: 32. 33. E: 36.
HOP
KUT ZiJ
EL
CHM PAL RDH BON SPR CHR KAL KPI RBO
ii%
E: iZ: 41.
42. 2: 45. 46. 47. 48. 49. 50. :::
BIJ
zz
CHL
B% WCH HOL
A-2. TREATMENT A-2.1 When timbers marked with asterisk (*) or sapwood of the other
*Subject to treatment prescribed under A-2.
IS : 10 (Part III) - 1974 timbers in the list are used for battens, the treatment indicated in A-2.1.1 shall be given. A-2.1.1 The battens shall be treated in 6 percent zinc chloride, boric acid or borax solution by immersion for two hours in a hot solution at about 60C followed by immersion in a cold solution of the same chemical for one hour.
APPENDIX
(Claure 8.1) SAMPLING
El. SAMPLING
B
FOR CONFORMITY
AND CRITERIA
El.1 Lot - In a consignment all the battens manufactured from a single species of timber under relatively similar conditions of manufacture shall be grouped together to constitute a lot. B-1.1.1 Each lot shall be inspected and t&ted separately for determining its conformity to the requirements of the specification.
B-2.
SCALE
OF SAMPLING
B-2.1 The number of battens to be selected from a lot shall depend upon the size of the lot and shall be in accordance with the Table 1.
TABLE hT
SIZE
SCALE
OF SAMPLING
FOR
FORVISUALANDI)IMENSIONAL~(LUIREMENTS
LABORATORY &B-SAMPLE
TEST
32
(4) 4 5 7 :5 20
B-2.2 The battens for the sample shall be selected at random from the lot. Guidance may be obtained fiom IS : 4905-1968* for random selection procedures. B-3. NUMBER B-3.1 For Visual OF TESTS Defects AND CRITERIA
and Dimensional
FOR
CONFORMITY
-
Requirements
All the
*Methods
Is:
lO(PartIII)-1974
battens selected according to co1 1 and 2 of Table 1 shall be examined for visual defects and inspected for dimensional requirements. Any batten failing to satisfy one or more of the requirements will be termed as defective. The number of all the defective battens shall not exceed the corresponding acceptance number given in co1 3 of Table 1, if the lot is to be accepted under this clause. B-3.2 Laboratory Tests - The number of battens to be tested for moisture content (5.1.2), compression parallel to grain (7.1) and static bending (7.2) is given m co1 4 of Table 1. These shall be taken at random from those inspected under B-3.1 and found conforming to visual \ and dimensional requirements. B-3.2.1 The individual test results for each batten tested shall be noted and from these test results, the average (X) and the range (R) shall be calculated for each requirement separately as follows : Average Range (3 (R) = = The sum of test results Number of test results and the mini-
The difference between the maximum mum values of the test results.
The conformity of a lot to the requirements mined as given in Table 2. TABLE 2 CRITERU
SL CHARACTERISTIC
RANGE
(R) (4) R, R* RI (5) (x,-&4R,) shall be qua1 to or greater than the specified value (x,-0*4&) shall be qua1 to or greater than the specified value (&+0*4R,) shall be lessthan or equal to the specifiedvalue
NOTE - R is to be calculated if the number of test results is less than 10. In case the samplesize is 10 or more R, based on the sub-groupsof fivesa~plcs each, is to be caIcuIatcd and used in place of R.
10
AMENDMENT
NO. 1
TO
( Fourth Revision )
Alterations ( Page 4, dauss IS : 707-1968* . 2.1,
line 1) Substitute
IS : 707-1976*
for
( Page 4, .iVotcunderclause 3.1) ( Pa& 4, clause 4.1.1, Line 1 ) 1976t ] for ( see IS : IO-1970t ) . ( Page 4, foot-notes with marks for the existing foot-notes:
* and t ) -
Substitute
the following
).
*Glossary of terms applicable to timber technology and utilization ( second&tin tspccification for plywood tea-chests: Part I General (fourUz re+sion ).
( Page 5, clause 4.1.1.1, . line 1 ) Substitute
IS:
10 ( Part I )-1976*
for IS : IO-1970,
wifh mark
) -
Substitute
the following
).
for the
the existing
5.1.1.2 ) -
Substitute
the following
for
Dead 5.1.1.2 Insect holes - Live insect holes shall not be permitted. insect holes may be permitted up to a maximum of four per batten provided these are only pin holes ( that is, maximum dia 2 mm ) and provided these are well scattered such that these do not impair the strength of the batten.
the following
for the
However, for tea-chests of any size used for packing instant tea, all the battens may be finished with square ends and with chamferred edges.
of co1 4 )
Substitute
the following
for the
existing
heading:
FOR
SOI-IAMPLE
MOISTURE
CONTENT
( Page clause:
Substitute
the following
B-3.2 Test for Moisture Content-The number of battens to be tested for moisture content (5.1.2 ) is given in co1 4 of Table 1. These shall be taken at random from those inspected under B-3.1 and found conforming to visual and dimensional requirements.
( Page 10, clause B-3.2.1 ) -- Substitute
the following
clause: B-3.2.1 The individual test results for each batten shall be noted and from these test results, the average ( ,?) and the range ( R ) shall be calculated as follows: Average Range ( x) = The sum of test results Sumber of test results
( R ) = The difference between the maximum and the minimum values of the test results. Delete.
Addenda
( Page 6, clause 7 ) - Add the following new clause after clause 7 and renumber clauses 7.1 and 7.2 as 7.1.1 and 7.1.2 , respectively: 7.1 Type Test - For the determination of timber, tests given under 7.1.1 and 7.1.2 shall Once the suitability and identity of a species is of battens, manufactured from the same species two requirements may nqt be necessary. NOTE-However,
regularly,
the suitability of species of bc carried out. However, established, further testing in a particular lot, for these
supplied
are periodically
( Pages 7 and 8, .4ppendix A) - Add mark t against the species mentioned at Sl No. 1, 2, 4, 5, 7, 11, 15, 16, 19, 20, 33, 24, 27, 28, 30, 33, 40, 42, 43, 45: 46, 47, 48, 49, 50 and 51. ( Page 8, foot-note) existing foot-note: tSpeeics
generally
-Add
the
for battens
following
for tea-chests
new
foot-note
after :
the.
rccomtucnded
for export
purposes.
9-3.2.2 A lot shall be declared conforming to the_ requirements of moisture content only if the value of the expression ( X-i-O.4 R ) is less than or equal to the specified value. calculatedand usedin placeof R.
NOTP - R is to be calculated if the number of test results is less than 10. In case the samplesize is 10 or more, 3 based on the sub-groups of five samples each, is to be
(BDC20)
3
Reproduced by ReplOLWphy Unit, ISI, New Delh
AMENDMENT
NO. TO
JULY 1980
SPECIFICATION TEA-CHEST
BATTENS
FOR
( Fourth Revision )
Alterations
[ PaEc 6, clause 7.1 ( rcnumbercd as clause 7.1.1 ) ( see also Amendment x 4 x 10 35 1 104 for 1 No. 1 ), line 3 ] - Substitute [ Page 6, clause 7.2 ( renumbered as clause 7.1.2 ) ( see also Amendment No. 1 ), line 2 ] (BDC 20)
Reproduced by Reprography Unit, ISI, New Delhi
Substitute
35 y
lo3
for
4 x1 lo9
AMENDMENT
NO. 3
TO
OCTOBER
1983 FOR
( Fourth
Revision)
Alterations claus( Page 6, clause 7.1 ) Parallel Substitute to Grain the following for the existing
: 7.1 Compression
out in accordance
with
IS : 1708-1969*
tested on full length battens of sizes recommended in 4.1 properly squared, the maximum compressive load shall be z-:1? Nwhere 1 is the length of the batten of tea-chest
6, clause 7.2 ) -
Substitute
.the
following
for the
existing
with
7.2.2
When
load shall
of tea-chest
(BDC20)
Printed at New India Printing Press. Khurja. India